QM Rev. F Quality Manual Table of Contents Topic 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 Purpose Scope Company background and history Subpart A – General Provisions 4.1 Sec. 820.5 Quality system Subpart B – Quality System Requirements 5.1 820.20 Management responsibility 5.1.1 Quality policy 5.1.2 Organization 5.1.3 Management review 5.1.4 Quality planning 5.1.5 Quality system procedures 5.2 820.22 Quality audit 5.3 820.25 Personnel Subpart C – Design Controls 6.1 820.30 Design Controls Subpart D – Document Controls 7.1 820.40 Document Controls Subpart E – Purchasing Controls 8.1 820.50 Purchasing controls Subpart F – Identification and Traceability 9.1 820.60 Identification 9.2 820.65 Traceability Subpart G – Production and Process Controls 10.1 820.70 Production and process controls 10.2 820.72 Inspection, measuring, and test equipment 10.3 820.75 Process validation Subpart H – Acceptance Activities 11.1 820.80 Receiving, in-process, and finished device acceptance 11.2 820.86 Acceptance status Subpart I – Nonconforming Product 12.1 820.90 Nonconforming product Subpart J – Corrective and Preventative Action 13.1 820.100 Corrective and preventative action Subpart K – Labeling and Packaging Control 14.1 820.120 Device labeling 14.2 820.120 Device packaging CONFIDENTIAL CN 0781 Effective: October 22, 2013 Page 1 of 17 See Page 3 3 3 3 3 4 4 4 4 5 5 6 7 7 7 7 8 8 8 8 8 8 9 9 9 9 10 10 10 11 11 11 11 11 12 12 12 QM Rev. F Quality Manual Table of Contents (Continued) Topic 15.0 Subpart L – Handling, Storage, Distribution, and Installation 15.1 820.140 Handling 15.2 820.150 Storage 15.3 820.160 Distribution 15.4 820.170 Installation 16.0 Subpart M – Records 16.1 820.180 General requirements 16.2 820.181 Device master record 16.3 820.184 Device history record 16.4 820.186 Quality system record 16.5 820.198 Complaint files 17.0 Subpart N – Servicing 17.1 820.200 Servicing 18.0 Subpart O – Statistical Techniques 18.1 820.50 Statistical techniques 19.0 Additional regulatory requirements 19.1 Non-US Regulatory Requirements 20.0 Exclusions/Non-applicability Management Process QMS Diagram CONFIDENTIAL CN 0781 Effective: October 22, 2013 Page 2 of 17 See Page 12 12 12 12 12 13 13 13 13 13 13 15 15 15 15 15 15 15 16 18 QM Rev. F Quality Manual CONFIDENTIAL CN 0781 Effective: October 22, 2013 Page 3 of 17 1.0 Purpose This quality manual (QM) defines LDR Spine policy. 2.0 Scope The following ‘Regulations’ and ‘Standards’ are applicable to the LDR Spine quality system: Applicable ‘Regulations’ Where the term ‘Regulations’ is used, it refers to the regulation(s) listed below: 21 CFR Part 820: Food and Drug Administration Quality System Regulations (QSR) Applicable ‘Standards’ Where the term ‘Standard’ or ‘Standards’ is used, it refers to the quality system standard(s) listed below: ISO 13485 (7/2003): Medical devices - Quality management systems - Requirements for regulatory purposes Applicable Documents 1. LIST 4-01 LIST, Master list of quality system documents 3.0 Company background and history LDR Spine was founded in 2004 to focus on US sales and distribution of medical devices (manufactured by LDR Medical) to treat spinal disorders, and to obtain regulatory approvals for LDR Medical products in the US market. Products include spinal implants, instruments and sterilization trays. LDR Spine may also distribute devices for other companies in the spinal market. LDR Spine functions as a distributor and initial importer of medical devices, and is the US Agent for LDR Medical. LDR Spine may also design and develop medical devices for distribution in the US. LDR Spine is located at: 13785 Research Boulevard, Suite 200 Austin, Texas 78750 LDR Spine is the US entity of the global LDR brand. The majority of design, development, and manufacturing functions are performed by LDR Medical which is located in Troyes, France. While LDR Spine has implemented a quality system to address the activities in the US (specifically control and distribution), many quality system functions are the responsibility of, and addressed by LDR Medical. 4.0 Subpart A – General Provisions 4.1 Sec. 820.5 Quality system LDR Spine has implemented and maintains a quality system. The system shall be maintained and its effectiveness monitored in accordance with the ‘Regulations’ and ‘Standards’. LDR Spine has: Identified the processes needed for the quality system and their application throughout the organization Determined the sequence and interaction of these processes Determined criteria and methods needed to ensure that both the operation and control of these processes are effective Ensured the availability of resources and information necessary to support the operation and monitoring of these processes Monitored, measured and analyzed these processes Implemented actions necessary to achieve planned results and maintain the effectiveness of these processes QM Rev. F Quality Manual CONFIDENTIAL CN 0781 Effective: October 22, 2013 Page 4 of 17 LDR Spine shall ensure control over processes that are outsourced that may affect product conformity with requirements. Control of such processes is identified within the quality system. The management of LDR Spine is committed to successfully implementing an effective quality system. This shall be accomplished by: 5.0 Communicating the importance of meeting customer requirements Communicating the importance of meeting the requirements specified in the ‘Regulations’ and ‘Standards’ Establishing a quality policy and communicating the importance of the quality policy Establishing quality objectives Performing management reviews Ensuring the availability of resources Subpart B – Quality System Requirements 5.1 820.20 Management responsibility 5.1.1 Quality policy The quality policy is the defining statement of the commitment to LDR Spine (including management with executive responsibility) to meet its customer’s requirements and to comply with all regulatory requirements. LDR Spine has established the following quality policy: LDR Spine shall provide safe and effective devices that improve the quality of spine care and meet customer & regulatory requirements Management with executive responsibility shall ensure that the quality policy is understood, implemented, and maintained at all levels of the organization. 5.1.2 Organization LDR Spine has established and maintains an adequate organization structure to ensure that devices are designed, produced, accepted, and distributed in accordance with the regulatory requirements. Responsibility and authority The organizational structure of LDR Spine is contained in the organizational chart. The chart, along with job descriptions, define and document the responsibility, authority, and the interrelation of personnel who manage, perform, and verify work that affects quality. Every employee has responsibilities for quality as defined in the QM, SOPs and other documentation. If the responsible party is not available, authorized deputies may substitute for the responsible party. It is the policy of LDR Spine that the supervisor for each employee is the authorized deputy for that employee. In addition, an employee may designate another person to be a deputy by documenting this fact in writing and providing the documentation to Quality. The designation of a deputy may be permanent or temporary It is the responsibility of each deputy to only perform jobs for which they are qualified. Thus, a deputy may have to be trained (formally or via self-training) before performing a given job. QM Rev. F Quality Manual CONFIDENTIAL CN 0781 Effective: October 22, 2013 Page 5 of 17 Resources LDR Spine shall provide resources as needed to implement the quality system and to maintain its effectiveness, and to meet regulatory and customer requirements. Personnel performing work affecting product quality shall be competent on the basis of appropriate education, training, skills and experience. Management representative The management of LDR Spine has designated the VP of Clinical, Regulatory and Quality as the Management Representative. The Management Representative has the authority and responsibility for ensuring that the requirements of the quality system are implemented and maintained in accordance with ‘Regulations’, ‘Standards’ and this QM. This person has the organizational authority and responsibility to conduct the following activities: 5.1.3 Ensure that processes needed for the quality system are established, implemented and maintained Report on the performance of the quality system to LDR Spine management and any need for improvement Control further processing, delivery, or installation of non-conforming product until the deficiency or unsatisfactory condition has been corrected Promote awareness of regulatory and customer requirements throughout the organization Management review LDR Spine management reviews the quality system on a regular basis (at least annually) to ensure its continuing suitability, adequacy and effectiveness. This review includes assessing opportunities for improvement and the need for changes to the quality system, including the quality policy and quality objectives. At a minimum, the input to management review shall include: Follow-up actions from previous management reviews Changes that could affect the quality system Customer feedback Process performance and product conformity Status of preventive and corrective actions Audit results (internal / external) Recommendations for improvement New or revised regulatory requirements The output from the management review shall include any decisions and actions related to: 5.1.4 Recommendations for improvements needed to maintain the effectiveness of the quality system and its processes, or improvement of product related to customer requirements Adequacy of resource Quality planning LDR Spine performs quality planning to: Define and document how the requirements for quality specified in the ‘Regulations’ and ‘Standards’ shall be met Define how the quality policy shall be met QM Rev. F Quality Manual CONFIDENTIAL CN 0781 Effective: October 22, 2013 Page 6 of 17 To create quality objectives To ensure that the integrity of the quality system is maintained when changes to the quality system are planned and implemented Quality planning is divided into three major areas 1. Strategic planning LDR Spine management shall establish quality objectives via the strategic planning process. Quality objectives should be measurable and consistent with the quality policy. The quality objectives are disseminated to managers who are responsible for discussing the quality objectives with their employees. Each LDR Spine employee is responsible to plan and perform the necessary tasks to implement the strategic plan and to achieve the quality objectives. 5.1.5 2. Product planning (product specific) Product planning is typically done during design control and consists of establishing a plan for design and creating quality plans for inspection. LDR Spine has established a design control procedure used to develop new medical devices, or to make significant changes to an existing device. 3. Process planning (non-product specific) Non-product specific planning may be necessary when there are major production process changes, facility changes, personnel changes, new products outside the scope of the quality system or other significant changes to the organization. Quality system procedures The quality system includes: Quality manual (including quality policy) Quality objectives Standard operating procedures Other documents as needed to ensure the effective planning, operation and control of processes (e.g., forms, lists, work instructions) Records and any other necessary documentation to show compliance with the ‘Regulations’ and ‘Standards’ The quality system defined by this QM is applicable to all products designed, manufactured, and/or distributed by LDR Spine. It is applicable to all LDR Spine employees working within the U.S. regulatory structure regardless of location. Procedures have been created to implement the requirements of the ‘Regulations’, ‘Standards’ and this QM – reference LIST 4-01 for a list of procedures. The LDR Spine documentation system is hierarchical. Level 1: Quality System Policy Quality Manual (with input from ‘Regulations’ and ‘Standards’) Level 2: Quality System Procedures Standard Operating Procedures Level 3: Other Quality Documents Forms Lists Work Instructions Level 4: Records QM Rev. F Quality Manual CONFIDENTIAL CN 0781 Effective: October 22, 2013 Page 7 of 17 Records 5.2 820.22 Quality audit Internal quality audits are a vital part of LDR Spine quality system as they allow LDR Spine to determine if the quality system is effectively implemented and maintained. Internal audits shall be performed periodically to determine conformance to: The requirements of the ‘Regulations’ and ‘Standards’ The LDR Spine requirements as specified in the QM and procedures Internal audits shall be planned and conducted on the basis of the status and importance of the activity to be audited as well as the results of previous audits. The internal audit procedure defines the responsibilities and requirements for planning and conducting audits, the audit criteria, scope, frequency, methods and the reporting methods. Internal audits shall be carried out by personnel independent of those having direct responsibility for the activity being audited. Management personnel responsible for the audited area shall take timely action to eliminate detected deficiencies and their causes found during the audit. Follow-up audit activities shall verify and record the implementation and effectiveness of the actions taken. The results of the internal audits are recorded and brought to the attention of the personnel having responsibility in the area audited. Also, the results of internal quality audits form an integral part of the input to management review activities. 5.3 820.25 Personnel LDR Spine shall provide resources as needed to implement the quality system and to maintain its effectiveness, and to meet regulatory and customer requirements. Personnel performing work affecting product quality shall be competent on the basis of appropriate education, training, skills and experience. LDR Spine shall: Determine the necessary competence for personnel performing work affecting product quality Provide training or take other actions to satisfy these needs Evaluate the effectiveness of the actions taken Ensure that its personnel are aware of the relevance and importance of their activities and how they contribute to the achievement of the quality objectives Maintain appropriate records of education, training, skills and experience As part of their training, personnel shall be made aware of device defects which may occur from the improper performance of their specific jobs. Personnel who perform verification and validation activities shall be made aware of defects and errors that may be encountered as part of their job functions. 6.0 Subpart C – Design Controls 6.1 820.30 Design controls LDR Spine has established design control procedures for devices, or to make significant changes to an existing device. The LDR Spine procedure establishes specific design control phases to ensure adequate control. These phases consist of: Phase 1 – Design Development and Planning Phase 2 – Output and Verification/Validation Phase 3 –Transfer to Manufacturing After Phase 3 – DHF Closure QM Rev. F Quality Manual CONFIDENTIAL CN 0781 Effective: October 22, 2013 Page 8 of 17 The design control process ensures that there is adequate review, verification, validation and design transfer as appropriate at each design phase. 7.0 8.0 Subpart D – Document Controls 7.1 820.40 Document controls All quality system documents are controlled. The document control procedure(s) define the controls needed to ensure the effectiveness of the document control system. This includes ensuring: Adequate review & approval of documents prior to issue Changes to documents are reviewed and approved either by the original approving function or another designated function which has access to pertinent background information upon which to base its decisions Adequate review, updating and re-approval of documents as necessary That changes and current revision status of documents are identified That relevant versions of applicable documents are available at points of use That documents remain legible and readily identifiable That documents of external origin are identified and their distribution controlled That the unintended use of obsolete documents is prevented That obsolete documents are suitably identified when retained That at least one copy of obsolete documents are retained for the defined period The retention period shall ensure that documents to which devices have been manufactured and tested are available for a minimum of the longer of the lifetime of the medical device or the retention period based on regulatory requirements. Subpart E – Purchasing Controls 8.1 820.50 Purchasing controls LDR Spine has established purchasing procedures to ensure that purchased product (materials and services) conforms to specified requirements. Suppliers are evaluated and selected based on their ability to supply products / services in accordance with LDR Spine requirements. The applicable purchasing procedure defines the criteria for supplier selection, evaluation and monitoring. The amount of control applied to each supplier (vendor) and purchased product is based on the effect that the purchased product / service has on the final product. Records of supplier evaluation are maintained as quality records. Purchasing data LDR Spine shall use purchase orders to describe the products / services being purchased. Purchase orders shall include: Requirements for approval of product, procedures, processes or equipment including quality system requirements An agreement (when applicable) that the supplier agrees to notify LDR Spine of changes in the product or service so that manufacturers may determine whether the changes may affect the quality of a finished device. To ensure that the specified purchase requirements are adequate before they are communicated to the supplier, the purchase orders must be reviewed and approved. Applicable purchasing documentation shall be retained to ensure adequate traceability. 9.0 Subpart F – Identification and Traceability 9.1 820.60 Identification LDR Spine shall identify the product by suitable means throughout product realization, and has established documented procedures for such product identification. QM Rev. F Quality Manual CONFIDENTIAL CN 0781 Effective: October 22, 2013 Page 9 of 17 LDR Spine has established documented procedures to ensure that medical devices returned to the organization are received and inspected and that non-conforming products are identified and distinguished from conforming product. 9.2 820.65 Traceability LDR Spine has established documented procedures for traceability. Such procedures define the extent of product traceability and the records required. Implantable medical devices LDR Spine shall maintain and shall require that its agents or distributors maintain records of the distribution of implantable medical devices to allow traceability (e.g., by part number). Further, such records shall be available for inspection. 10.0 Subpart G – Production and Process Controls 10.1 820.70 Production and process controls LDR Spine shall ensure that production and process controls are adequately maintained. LDR Spine may defer responsibility to suppliers for certain production and process controls, and their procedures establish specific requirements to address the general requirements as well as the requirements for: Production and process changes Environmental control Personnel Contamination control Buildings Equipment Manufacturing material Automated processes LDR Spine has established procedures to ensure that suppliers responsible for production and process controls are compliant with regulations and standards, including supplier approval, monitoring, auditing, and supplier corrective actions. LDR Spine has provided and maintains the infrastructure needed to achieve conformity to product requirements. Infrastructure includes, as applicable: Buildings, workspace and associated utilities Process equipment (both hardware and software) Support services (such as transport or communication) LDR Spine has established documented requirements for maintenance activities, including their frequency, when such activities or lack thereof can affect product quality. LDR Spine manages the work environment to ensure conformity to product requirements. This includes, as appropriate: 10.2 Documented requirements for the work environment conditions and documented procedures or work instructions to monitor and control these work environment conditions if work environment conditions can have an adverse effect on product quality Documented requirements for the control of contaminated or potentially contaminated product in order to prevent contamination of other product, the work environment or personnel 820.72 Inspection, measuring, and test equipment LDR Spine has established documented requirements for inspection, measuring, and test equipment. LDR Spine may defer responsibility to suppliers for inspection using suitable inspection, measuring and test equipment, and their procedures establish specific requirements to ensure that the necessary requirements are implemented. LDR Spine has QM Rev. F Quality Manual CONFIDENTIAL CN 0781 Effective: October 22, 2013 Page 10 of 17 established procedures to ensure that suppliers responsible for inspection are compliant with regulations and standards, including supplier approval, monitoring, auditing, and supplier corrective actions. LDR Spine shall determine the monitoring and measurement to be undertaken, including any additional inspection or special measurements in addition to supplier responsibilities (as applicable) and the devices needed to provide evidence of conformity of product to determined requirements. Documented procedures shall be used to ensure that monitoring and measurement is carried out in a manner that is consistent with the monitoring and measurement requirements. Where necessary to ensure valid results, measuring equipment shall: Be calibrated or verified at specified intervals, or prior to use, against measurement standards traceable to international or national measurement standards; where no such standards exist, the basis used for calibration or verification shall be recorded Be adjusted or re-adjusted as necessary Be identified to enable the calibration status to be determined Be safeguarded from adjustments that would invalidate the measurement result Be protected from damage and deterioration during handling, maintenance and storage. LDR Spine shall assess and record the validity of the previous measuring results when the equipment is found not to conform to requirements, and shall take appropriate action on the equipment and any product affected. Records of the results of calibration and verification shall be maintained. When used in the monitoring and measurement of specified requirements, the ability of computer software to satisfy the intended application shall be confirmed (i.e. validated). This shall be undertaken prior to initial use and reconfirmed as necessary. 10.3 820.75 Process validation LDR Spine has established documented requirements for verification and validation activities conducted at LDR Spine. LDR Spine may defer responsibility to suppliers for process validations, and their procedures establish specific requirements to ensure that the necessary requirements are implemented. LDR Spine has established procedures to ensure that suppliers responsible for validation are compliant with regulations and standards, including supplier approval, monitoring, auditing, and supplier corrective actions. When used for processes related to product quality or the LDR Spine Quality System, the ability of computer software to satisfy the intended application shall be confirmed (i.e. validated). This shall be undertaken prior to initial use and reconfirmed as necessary. 11.0 Subpart H – Acceptance Activities 11.1 820.80 Receiving, in-process, and finished device acceptance LDR Spine has established documented requirements for acceptance activities conducted at LDR Spine. LDR Spine may defer responsibility to suppliers for receiving, in-process and finished device acceptance (in whole or in part), and their procedures establish specific requirements to ensure that the necessary requirements are implemented. LDR Spine has established procedures to ensure that suppliers responsible for acceptance activities are compliant with regulations and standards, including supplier approval, monitoring, auditing, and supplier corrective actions. LDR Spine shall perform receiving inspection which shall consist of inspection of the finished product in accordance with documented requirements. This inspection shall QM Rev. F Quality Manual CONFIDENTIAL CN 0781 Effective: October 22, 2013 Page 11 of 17 consist of, at minimum, verification of ‘kind, count and condition’, or additional inspection may be performed if applicable. Evidence of conformity with the acceptance criteria shall be maintained. Records shall indicate the person(s) authorizing release of product. Product release and service delivery shall not proceed until the inspection has been satisfactorily completed. 11.2 12.0 820.86 Acceptance status LDR Spine identifies by suitable means the acceptance status of product to indicate the conformance or nonconformance of product with acceptance criteria. The identification of acceptance status shall be maintained throughout the process to ensure that only product which has passed the required acceptance activities is distributed. Subpart I – Nonconforming Product 12.1 820.90 Nonconforming product LDR Spine ensures that product which does not conform to product requirements is identified and controlled to prevent its unintended use or delivery. The controls and related responsibilities and authorities for dealing with nonconforming product are defined in the applicable procedure. Nonconforming products shall be addressed in one or more of the following ways: By taking action to eliminate the detected nonconformity (e.g., rework) When nonconforming product is corrected, it shall be subject to re-verification to demonstrate conformity to the requirements. By authorizing its use, release or acceptance under concession (e.g., Use as Is, demo) LDR Spine shall ensure that nonconforming product is accepted by concession only if regulatory requirements are met. Records of the identity of the person(s) authorizing the concession shall be maintained. By taking action to preclude its original intended use or application Records of the nature of nonconformities and any subsequent actions taken shall be maintained. When nonconforming product is detected after delivery or use has started, the organization shall take action appropriate to the effects, or potential effects, of the nonconformity. This may include no action, stopping shipments, issuing advisory notices or product recalls as applicable. 13.0 Subpart J – Corrective and Preventive Action 13.1 820.100 Corrective and preventive action LDR Spine has established procedures to eliminate the cause of nonconformities in order to prevent recurrence, or potential nonconformities in order to prevent occurrence. LDR Spine shall perform corrective / preventive action appropriate to the effects of the nonconformities encountered or the potential effects of potential nonconformities. The corrective / preventive action procedures define requirements for: Reviewing nonconformities (e.g., nonconformance reports, customer complaints, audit findings) Determining the causes of nonconformities or potential nonconformities Evaluating the need for action to ensure that nonconformities do not recur or to prevent occurrence of nonconformities Determining and implementing action needed Recording of the results of any investigation and of action taken Reviewing the corrective / preventive action taken and its effectiveness QM Rev. F Quality Manual CONFIDENTIAL CN 0781 Effective: October 22, 2013 Page 12 of 17 LDR Spine shall maintain quality records documenting the corrective / preventive action nonconformity or potential nonconformity along with the results of the investigation and the corrective / preventive action. Further, the results shall be an input to the management review process. 14.0 Subpart K – Labeling and Packaging Control 14.1 820.120 Device labeling LDR Spine has established documented requirements for device labeling activities conducted at LDR Spine. LDR Spine may defer responsibility to suppliers for device labeling, and their procedures establish specific requirements to ensure that the necessary requirements are implemented. LDR Spine has established procedures to ensure that suppliers responsible for labeling are compliant with regulations and standards, including supplier approval, monitoring, auditing, and supplier corrective actions. LDR Spine reviews device labels as part of incoming inspection to ensure label integrity, traceability and identification requirements are met. 14.2 15.0 820.120 Device packaging LDR Spine has established documented requirements for device packaging activities conducted at LDR Spine. LDR Spine may defer responsibility to suppliers for device packaging, and their procedures establish specific requirements to ensure that the necessary requirements are implemented. LDR Spine has established procedures to ensure that suppliers responsible for packaging are compliant with regulations and standards, including supplier approval, monitoring, auditing, and supplier corrective actions. Subpart L – Handling, Storage, Distribution, and Installation 15.1 820.140 Handling LDR Spine has established procedures for handling of product to ensure that mix-ups, damage, deterioration, contamination, or other adverse effects to product do not occur during handling 15.2 820.150 Storage LDR Spine has established procedures for control of storage areas for product to ensure that mix-ups, damage, deterioration, contamination, or other adverse effects to product do not occur during storage. Further, LDR Spine has established documented procedures for the control of product to ensure that no obsolete, rejected, or deteriorated product is used or distributed 15.3 820.160 Distribution LDR Spine has established procedures for control of distribution of product to ensure that only those devices approved for release are distributed and that purchase orders are reviewed to ensure that ambiguities and errors are resolved before devices are released for distribution. Further, LDR Spine has established documented procedures for the control of product with limited shelf life to ensure that no expired devices are distributed. LDR Spine shall maintain distribution records to provide adequate traceability, and these records shall include or refer to the location of the name and address of the initial consignee, the identification and quantity of devices shipped, the date shipped and any control number(s) used (e.g., lot number). 15.4 820.170 Installation Currently, LDR Spine devices do not require installation. If this changes, LDR Spine shall establish documented requirements which contain acceptance criteria for installing and verifying the installation of the medical device. QM Rev. F Quality Manual 16.0 CONFIDENTIAL CN 0781 Effective: October 22, 2013 Page 13 of 17 Subpart M – Records 16.1 820.180 General requirements Records shall be maintained at the manufacturing establishment or other location that is reasonably accessible to LDR Spine personnel and to others as applicable. Records shall provide objective evidence that the quality system is effective and conforms to the requirements specified in the ‘Regulations’ and ‘Standards’. Records shall remain legible, readily identifiable and retrievable. Records stored in automated data processing systems shall be backed up. The record retention procedure(s) define the controls needed for the identification, storage, protection, retrieval, retention time and disposition of records. The record retention period shall ensure that records are retained for a minimum of the longer of: The lifetime of the device Two years from the date of product release from LDR Spine As specified by relevant regulatory requirements 16.2 820.181 Device master record LDR Spine has established documented requirements for device master records. LDR Spine may defer responsibility to suppliers for creating and maintaining the device master record. LDR Spine has established procedures to ensure that suppliers responsible for device master record are compliant with regulations and standards, including supplier approval, monitoring, auditing, and supplier corrective actions. Records shall be available for review at LDR Spine, or produced by suppliers in a timely manner for review. 16.3 820.184 Device history record LDR Spine has established documented requirements for device history records. LDR Spine may defer responsibility to suppliers for maintaining the device history record LDR Spine has established procedures to ensure that suppliers responsible for device history record are compliant with regulations and standards, including supplier approval, monitoring, auditing, and supplier corrective actions. Records shall be available for review at LDR Spine, or produced by suppliers in a timely manner for review. 16.4 820.186 Quality system record LDR Spine shall maintain a quality system record (QSR). The QSR shall include, or refer to the location of, procedures and the documentation of activities required by this part that are not specific to a particular type of device(s), including, but not limited to, the records required by 820.20. Each manufacturer shall ensure that the QSR is prepared and approved in accordance with 820.40. 16.5 820.198 Complaint files LDR Spine has established procedures for investigating and documenting all customer complaints. If an investigation determines that activities outside LDR Spine contributed to the customer complaint, relevant information shall be exchanged between the organizations involved (e.g., with suppliers or distributors). If any customer complaint is not followed by corrective and/or preventive action, the reason shall be documented and recorded by appropriate personnel. Each complaint shall be maintained in a complaint file. The process of complaint handling is documented in LDR Spine procedures and includes procedures for receiving, reviewing, and evaluating complaints by a formally designated unit. All complaints shall be processed in a uniform and timely manner, oral complaints are documented upon receipt and complaints are evaluated to determine whether the complaint represents an event which is required to be reported to FDA under part 803 of this chapter, Medical Device Reporting. QM Rev. F Quality Manual CONFIDENTIAL CN 0781 Effective: October 22, 2013 Page 14 of 17 LDR Spine has established procedures to ensure that the applicable regulatory authorities are notified of adverse events that meet specified reporting criteria. 17.0 Subpart N – Servicing 17.1 820.200 Servicing If applicable, LDR Spine shall establish and maintain procedures and instructions for performing servicing and verifying that the servicing meets the specified requirements. Service reports shall be documented and analyzed with appropriate statistical methodology. Service reports shall be analyzed to ensure that the applicable regulatory authorities are notified of adverse events that meet specified reporting criteria. 18.0 Subpart O – Statistical Techniques 18.1 820.250 Statistical techniques LDR Spine defers responsibility to suppliers for establishing statistical techniques, and their procedures establish specific requirements to ensure that the necessary requirements are implemented. LDR Spine has established procedures to ensure that suppliers responsible for statistical techniques are compliant with regulations and standards, including supplier approval, monitoring, auditing, and supplier corrective actions. LDR Spine shall establish and maintain procedures as necessary for identifying valid statistical techniques required for establishing, controlling, and verifying the acceptability of process capability and product characteristics. Sampling plans, when used, shall be written and based on a valid statistical rationale in accordance with documented procedures. 19.0 Additional regulatory requirements 19.1 Non-US Regulatory Requirements The scope of the LDR Spine business is limited to distribution in the US. As such, compliance with non-US medical device regulations is the responsibility of the suppliers/manufacturers, as applicable to distribution in non-US markets. 20.0 Exclusions/Non-applicability 20.1 The scope of the LDR Spine business is limited to what has been discussed in the sections above. For details on exclusions and non-applicability, reference the sections above. CONFIDENTIAL CN 0781 Effective: October 22, 2013 Page 15 of 17 QM Rev. F Quality Manual Management Processes Process Inputs 1. Quality manual & policy (QM) 2. Quality planning & objectives (SOP 5-02) 3. Complaints (SOP 8-01, SOP 8-07) 4. MDRs (SOP 8-11) 5. 6. Recalls / advisory notices (SOP 8-10) Corrective / preventive actions (SOP 804) 7. 8. 9. Internal quality audits (SOP 8-02) External quality audits (SOP 8-03) Supplier quality audits (SOP7-14) 9. Customer order status (SOP 7-04) Process Management review (SOP 5-01) Quality planning (SOP 5-02) Process Outputs 1. Attendance list and meeting minutes * (includes quality system objectives) 2. Action items requiring corrective / preventive actions 3. Findings to corrective action system (SOP 8-04) optional 10. Non-conforming materials (SOP 8-08) 11. Training compliance (SOP 6-01) 1. Quality manual & policy (QM) 2. Management review (SOP 5-01) 4. Significant facility changes 5. Other items as applicable 1. Customer complaints 2. Other post-market surveillance 3. Other inputs as applicable Complaint handling (SOP 8-01) & Complaint Trending (SOP 8-07) 1. Quality plans 2. Quality objectives 1. Complete complaint investigation (SOP 801) * Assessment, investigation, reply to complainant 2. Corrective and/or preventive actions 3. Findings to corrective action system (SOP 8-04) optional 4. Medical Device Reports (SOP 8-11) 5. Findings to recall procedure (SOP 8-10) if applicable 6. Findings to management review meeting (SOP 5-01) 7. SOP 8-01 is an input to SOP 8-07 1. Corrective and/or preventive actions 1. Complaint handling system (SOP 8-01) 2. 3. Complaint trending (SOP 8-07) Corrective & preventive actions (SOP 804) 4. External quality audits (SOP 8-03) 5. Other inputs as applicable Recall / advisory notice (SOP 8-10) * Modified procedures * Modified drawings * Others as applicable 2. Findings to management review meeting (SOP 5-01) 3. Findings to regulators (SOP 8-11) CONFIDENTIAL CN 0781 Effective: October 22, 2013 Page 16 of 17 QM Rev. F Quality Manual Management Processes (continued) Process Inputs 1. Management review meeting (SOP 5-01) 2. Complaint handling system (SOP 8-01) 3. 4. 5. Internal quality audits (SOP 8-02) External quality audits (SOP 8-03) Supplier quality audits (SOP7-14) 6. Non-conforming materials (SOP 8-08) 7. Other inputs as applicable 1. Audit Plan 2. Applicable ‘Regulations’ and ‘Standards’ 3. 4. Quality management system manual Previous audit findings and corrective actions Process Process Outputs 1. Corrective and/or preventive actions Corrective & Preventive Actions (SOP 8-04) * Modified procedures Internal Quality Audits (SOP 8-02) * Modified drawings * Training or retraining * Others as applicable 2. Findings to management review meeting (SOP 5-01) 1. Audit report and findings * Corrective actions may include revisions to procedures, drawings, training or retraining, others as applicable 2. Findings to management review meeting (SOP 5-01) 3. Findings to corrective action system (SOP 8-04) optional 4. Effectivity of previous corrective actions 1. Complaint handling system (SOP 8-01) 2. 3. Complaint trending (SOP 8-07) Corrective & preventive actions (SOP 804) 4. External quality audits (SOP 8-03) 5. Other inputs as applicable Medical Device Reports (SOP 8-11) All devices marketed in US (excluding IDE) 1. Findings to management review meeting (SOP 5-01) 2. Report to FDA QM Rev. C Quality Manual Quality Management System Diagram CONFIDENTIAL CN 0565 Effective: March 12, 2013 Page 17 of 17
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