CAPILLARY-AIDED CELL CLONING A Technique For One Step Cloning With High Probability Of Monoclonality ADEKUNLE O. ONADIPE, HILARY K. METCALFE, PETER R. FREEMAN 1 & COLIN JAMES2 ABSTRACT INTRODUCTION METHODS One of the issues for consideration in the manufacture of a therapeutic protein is the requirement of a stable clonal cell line to ensure a consistent manufacturing process. The use of a non-clonal cell line may result in an uneconomical process or, even worse, variation in product quality and biological activity. The capillary-aided cell cloning technique is a variation of the “spotting” technique and relies on independent visual confirmation by two scientists of the presence of a single cell in a 1µl droplet. This technique has been shown to permit the resolution of a mixed cell culture to give monoclonal colonies. The technique is easy, robust, permits the measurement of errors in observation and the data obtained can be subjected to statistical analysis. The high probability of monoclonality obtained using this technique means that only one round of cloning is required during cell line development, instead of multiple rounds of limiting dilution cloning. This results in time and cost savings in the development of a cell line for therapeutic protein production. This technique has been used to clone hybridoma, CHO and NSO cell lines. The most common cell cloning method is limiting dilution, which relies on a statistical distribution (Puck & Marcus, 1955). A limitation of this technique is that, while the seeding of the cells follows a Poisson distribution, the number of colonies observed does not (Coller & Coller, 1986; Underwood & Bean, 1988). Therefore, to achieve an acceptable level of probability of monoclonality, multiple rounds of limiting dilution cloning are required. As the creation of a clonal cell line is often a critical path activity during product development, a technique that enables faster derivation of clonal cell lines using one round of cloning is desirable. Hence the development of the capillary-aided cell cloning technique, a variation of the “spotting” technique (Clarke & Spier, 1980). Capillary-aided Cell Cloning One droplet (approximately 1µl) of a dilute cell suspension was dispensed into individual wells in 48-well plates. Two scientists independently examined the droplets microscopically and recorded the number of cells contained. Growth medium was added to all the wells. The plates were incubated at 37°C for up to 12 weeks, to allow for the appearance of slow growing colonies. All the wells that produced colonies were recorded. Data Analysis The observations of each of the scientists were summarised into three categories: no cells, one cell or more than one cell. The observed outcome for each well was that it showed either growth or no growth. These data were entered into a statistical model that was used to estimate the probability of monoclonality of the colonies using maximum likelihood. RESULTS 1. Separation of a mixed culture of two cell lines 2. Statistical modelling of the experimental data 3. Cloning of other cell lines To test the robustness of the capillary-aided cell cloning technique, two very similar recombinant NS0 cell lines were mixed in equal proportions. The cell lines were derived from the same NS0 cell bank and used the glutamine synthetase (GS) expression system to express two antibodies that differed only in minor changes in the variable region. Two scientists independently confirmed that 321 of the 2300 wells seeded contained one cell. After incubation, colonies were found in 156 of these 321 wells. Validated ELISAs specific for each antibody showed that each of the 156 wells contained only one antibody (Table 1). No wells were positive or negative for both antibodies. These results demonstrated that capillary-aided cell cloning resolved a mixed culture of two cell lines into monoclonal colonies The structure of a statistical model was developed from two other CapillaryAided Cell Cloning experiments. Maximum likelihood was then used to fit this model structure to the data from other experiments. There was a close agreement between the observed data and those predicted by the model, indicating no serious departures from the assumptions of the model (Figures 1 & 2). The probability of monoclonality of a single cell-derived colony in the mixed culture experiment was estimated as 0.9992. Hybridoma, CHO and other NS0 cell lines have been cloned using this technique with probability of monoclonality routinely > 0.99 (Table 3). This is similar to the probability obtained from two rounds of limiting dilution cloning. Observation Wells positive for antibody A Wells positive for antibody B Wells positive for both antibodies Wells negative for both antibodies Total Number of wells 94 62 0 0 156 Table 1. Monoclonality of colonies obtained from a mixed culture of two GS-NS0 cell lines producing different antibodies after Capillary-Aided Cell Cloning. Colonies were observed in 2 of 474 wells confirmed to contain no cells (Table 2). This indicated that there was an error in the visual observation by the two scientists. A statistical model was, therefore, developed to quantify the error in the Capillary-Aided Cell Cloning technique. Observation Wells scored as containing 0 cells Wells that subsequently showed growth Wells that subsequently showed no growth Number of wells 474 2 (0.4%) 472 (99.6%) Cell Line A B C D E F G H I J K L M N O P Q 500 400 300 200 100 0 0, 0 0, 1 1, 1 0, >1 1, >1 >1, >1 Paired observations of cells in droplets Observed Predicted Figure 1. Experimentally observed data compared with data predicted by the statistical model for wells showing cell growth after the cloning of a mixed culture of two GS-NS0 cell lines using the Capillary-Aided Cell Cloning technique. The horizontal axis represents paired observations of the number of cells reported by two scientists. NS0 NS0 NS0 NS0 NS0 NS0 NS0 NS0 NS0 NS0 NS0 CHO CHO CHO CHO CHO HYBRIDOMA Expression system GS GS GS GS GS GS GS GS GS GS GS DHFR GS GS GS GS - Probability of monoclonality 0.9998 0.9997 0.9998 0.9987 0.9885 0.9961 0.9986 0.9957 0.9987 0.9999 0.9998 0.9827 0.9915 0.9976 0.9983 0.9955 0.9997 Table 3. Probability of monoclonality of cell lines derived using one round of Capillary-Aided Cell Cloning. 500 CONCLUSIONS 400 One round of capillary-aided cell cloning can replace two rounds of limiting dilution cloning to obtain a monoclonal cell line. 300 The probability of monoclonality from one round of capillary-aided cell cloning was typically >0.99 (similar to two rounds of limiting dilution cloning). 200 100 The model developed is robust and predicts results that show good agreement with experimental data. 0 0, 0 0, 1 1, 1 0, >1 1, >1 >1, >1 The technique can be used routinely to demonstrate monoclonality. Paired observations of cells in droplets Table 2. Error observed during Capillary-Aided Cell Cloning of a mixed culture of two GS-NS0 cell lines. Observed Predicted Figure 2. Experimentally observed data compared with data predicted by the statistical model for wells showing no cell growth after the cloning of a mixed culture of two GS-NS0 cell lines using the Capillary-Aided Cell Cloning technique. The horizontal axis represents paired observations of the number of cells reported by two scientists. Lonza Biologics, 228 Bath Road, Slough, Berkshire. SLI 4DY, U.K. Tel: +44 (1753) 777000 Fax: +44 (1753) 777001 email: [email protected] Website: www.lonzabiologics.com Cell Type Code 0, 0 0, 1 1, 1 0, >1 1, >1 >1, >1 Scientists’ reports Both say no cells One says no cells, the other says one cell Both say one cell One says no cells, the other says more than one cell One says one cell, the other says more than one cell Both say more than one cell REFERENCES § § § § Clarke JB and Spier RE (1980) Arch. Virol., 63: 1-9. Coller HS and Coller BS (1986) Meth. Enzymol., 121: 412-417. Puck TT and Marcus PI (1955) PNAS USA, 41: 432-437. Underwood PA and Bean PA (1988) J. Immunol. Meth., 107: 119-128. ACKNOWLEDGEMENTS The authors thank the Cell Biology and Fermentation Development scientists at Lonza Biologics who performed the clonings that provided the data for this work. 1Ship 2RSS Cottage, Cadgwith, Helston, Cornwall TR12 7JX, U.K. Centre for Statistical Education, Nottingham Trent University, Nottingham NG1 4BU, U.K.
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