Plasma-Assisted Combustion Technology using Nanosecond Pulsed Power Ryo Nakamura Hidenori Akiyama, Takashi Sakugawa Graduate School of Science and Technology Kumamoto University 2-39-1 Kurokami, Chuo-ku, Kumamoto 860-8555, Japan Institute of Pulsed Power Science Kumamoto University 2-39-1 Kurokami, Chuo-ku, Kumamoto 860-8555, Japan Abstract— A next generation type of ignition system has been developed for gasoline combustion engines called “plasma-assisted combustion technology” which both improves engine performance by increasing lean burn flammability and reduces emissions by applying non-equilibrium plasma to gasoline. However, detailed effects of non-equilibrium plasma on gasoline are poorly understood. This study investigates the reforming mechanism of gasoline by non-equilibrium plasma using gas chromatography. First, a nanosecond pulsed power generator using fast recovery diodes was developed to generate non-equilibrium plasma. This pulse generator supplied 9 ns rise-time, 17 ns FWHM, and 32.5 kV amplitude pulses to a 1 kΩ load. Non-equilibrium plasma can be produced at pressures between 0.1 MPa to 0.5 MPa, limited by the vessel. Pulsed power from this pulsed generator was applied to a spark plug used by conventional ignition systems in gasoline engines. The gasoline was reformed by non-equilibrium plasma at 0.1 MPa; components of the reformed gasoline were then investigated using gas chromatography. Results reveal that lower hydrocarbons such as methane, ethylene, ethane and propylene, were newly produced. Also, increasing pulse shot number was found to increase generated amounts of these lower hydrocarbons. We concluded that the lower hydrocarbons may be produced by the active species generated by the non-equilibrium plasma. It is well known that lower hydrocarbons more easily ignite than higher hydrocarbons. Plasma-assisted combustion technology thus holds potential to improve the engine performance. We are currently investigating the credibility of our hypothesis and effects of non-equilibrium plasma to generate lower hydrocarbons, considering the features of applying pulses. Keywords—Pulsed power; Nanosecond pulse; Non-equilibrium plasma; Plasma assisted combustion; Gas chromatography I. INTRODUCTION The development of internal combustion technologies with higher efficiency and eco-friendliness is required to mitigate resource consumption and worldwide environmental problems. Lean burn techniques and exhaust gas recirculation (EGR), already in use, are considered ideal technologies to counter these problems. However, misfiring and a lowering of combustion speed both occur in ultra-lean regions, limiting these technologies. In order to solve this, several new ignition enhancement techniques have been proposed such as plasma jet ignition [4] and laser ignition [5]. However, these techniques remain impractical. Recently, performance improvement of electronic components has allowed development of a next-generation type of ignition system using non-equilibrium plasma called “plasma-assisted combustion technology”. This new ignition system applies non-equilibrium plasma to gasoline before ignition and reforms gasoline to more combustible gases. Many researchers have reported that plasma-assisted combustion could enhance ignition and flame stabilization by reducing ignition delay and improving combustion speed [1] - [3]. As a result, this technology enables extension of lean combustion limits. Yiguang Ju et al. summarized major plasma-assisted combustion enhancement pathways as consisting of the four following phenomena: 1) thermal effect via temperature rise; 2) kinetic effect via plasma-generated electronically excited molecules and active species; 3) diffusion transport enhancement effect via fuel decomposition and low temperature oxidation; and 4) convective transport enhancement due to plasma generated ionic wind, hydrodynamic instability, and flow motion via Coulomb and Lorentz forces [6]. In particular, investigating chemical reactions of fuel decomposition and low temperature oxidation by plasma species is essential to understand effects of plasma-assisted combustion in detail. Though many reports about the work of production radicals via fuel decomposition and oxidation and their contribution to promoting chain-branching and chain-termination reactions exist, details of chemical reactions of fuel decomposition remains poorly understood. Thus, this study investigates the reforming mechanism of gasoline using gas chromatography based on our hypothesis that lower hydrocarbons should be generated from higher hydrocarbons via fuel decomposition through the application of non-equilibrium plasma. In order to generate non-equilibrium plasma, we first developed an inductive energy storage (IES) pulsed power generator using a semiconductor opening switch. This generator could supply pulses short enough to generate non-equilibrium plasma between the gaps of a conventional spark plug. Using this generator, we next reformed gasoline in a chamber at atmospheric pressure and analyzed components of reformed gases using gas chromatography. Finally, we investigated the relationship between pulse shot number and the components of reformed gases. II. EXPERIMENTAL METHOD A. IES pulsed power generator Three required characteristics of pulses generating nonequilibrium plasma are a very short pulse duration, short rising time, and high electric field. Conventionally, to meet these requirements, capacitive energy storage (CES) pulsed power generators such as Marx generators, Blumleins, and magnetic pulse compression (MPC) are widely used, but the size of these generators are too large for vehicles because capacitive energy density is approximately 100 times lower than inductive energy density. A further problem is that generators using spark gap switches require regular maintenance. As such, in this study, we adopted an inductive energy storage (IES) pulsed power generator as the power supply for non-equilibrium plasma due to its ease at generating nanosecond pulses. Moreover, such generators are sufficiently compact for vehicles and are maintenance free as they use semiconductor opening switches. An IES pulsed power generator is classified as a type of voltage amplifier caused by a quick interruption of a circuit current using the opening switch in the same manner as a surge voltage (inductive voltage). Thus, opening switch characteristics are most important for an IES pulsed power generator. In this study, we adopted VMI fast recovery diodes (FRD) K100UF as the opening switch, and SiC-MOSFET (CREE C2M0025120D) as the primary closing switch. Fig. 1. IES type pulsed power generator using FRD. Fig. 2. Typical waveforms of non-equilibrium plasma at 0.1 MPa. An electric circuit diagram of the generator is shown in Fig. 1. It consists of primary and secondary circuits via a saturable transformer ST. The primary circuit consists of a capacitor C0 with capacitance 560nF, a switch (SiC-MOSFET), and a saturable coil SI0, whose role is magnetic assistance to reduce switching loss. The secondary circuit consists of a capacitor C1 with capacitance 1 nF, a resistor with resistance 1 kΩ, and an FRD. The winding numbers of SI0 are 10, and the turn ratio of the ST is 1:16. The circuit operation is described as follows. First, the capacitor C0 is charged in the range of 10 V to 1 kV using a DC high-voltage power supply; the maximum input energy is 250mJ under a charge of 1 KV. Arrival of an external triggering pulse to the drivers of SiC-MOSFET triggers initiation; it then discharges through the loop of C0-SI0-ST-C1-FRD, resulting in an FRD forward current capacitor C1 is charged by the ST voltage. Meanwhile, both the inductive energy corresponding to the inductance of the secondary circuit and the carrier are stored in the FRD. When the ST saturates at the time of maximum capacitor C1 voltage, capacitor C1 discharges through the loop C1-ST-FRD, resulting in an instant FRD reverse current. During the reverse current, the FRD suddenly recovers, and the inductive energy 𝐿 𝑑𝑖 ⁄𝑑𝑡 is supplied to the load. Consequently, this IES pulsed power generator supplies a 9 ns rise-time, 17 ns FWHM, and 32.5 kV amplitude pulses using a 1 kΩ resistor as load. The current was measured using a current monitor (Pearson, Model6585), and voltage was calculated by the inductance of the secondary circuit and the FRD reverse current. Output waveforms of voltage and current when generating non-equilibrium plasma using a conventional spark plug with a gap distance of 9mm as load at 0.1 MPa are shown in Fig. 2. At this time, measurements showed that the charged voltage of capacitance C0 was 570V, the output voltage was 17.2 kV, rise-time was 12.4 ns, and the streamer current was 42.0 A. Also, consumption energy of non-equilibrium plasma was approximately 2.3 mJ/pulse. B. Analyzing reformed gases using gas chromatography To understand the mechanisms and effects of plasmaassisted combustion, it is essential to analyze the components of reformed gases. Thus, in this study, we analyzed components using gas chromatography. Fig. 3 shows the experimental setup for our analysis. It consists of an IES pulsed power generator, spark plug (NGK, BP4ES), chamber, rotary pump RP, gas sampler and gas chromatograph GC (SHIMADZU, Tracera). The IES pulsed power generator is connected to the spark plug, which had been modified in order to extend its gap distance and discharge area; the spark plug is fixed to the flange of the chamber. The volume of the chamber is 233mm2, and 100μl gasoline is injected into the chamber. After injecting gasoline, nanosecond pulses were supplied to the spark plug under atmospheric pressure. Pulse frequency was 1.2 kHz and processing time was varied at 30s, 90s and 180s to investigate the relationship between the pulse shot number and product component changes. Fig. 2 shows typical waveforms of non-equilibrium plasma; an image of non- III. EXPERIMENTAL RESULTS AND DISCUSSTION Fig. 5 shows experimental results of gas chromatogram of non-reformed gasoline, while Fig. 6 shows that of reformed gasoline by applying non-equilibrium plasma 180 seconds for a total pulse shot number of 216,000. As mentioned in the previous section, parameters were fixed, with the charged voltage of capacitor C0 is 570 V, pulse frequency 1.2 kHz, and consumption energy per pulse 2.3 mJ. Fig. 3. Fig. 4. Experimental setup. Images of non-equilibrium plasma. As shown, gasoline resulted in peaks of nitrogen (N2), carbon dioxide (CO2), propane (C3H8), isobutane (iso-C4H10) and normal butane (n-C4H10), while reformed gasoline resulted in newly detected peaks of methane (CH4), ethylene (C2H4), ethane (C2H6), propylene (C3H6). Fig. 7 shows the relationship between product components and pulse shot number; processing times were 30s, 90s and 180s, representing shot numbers respectively 36,000, 108,000 and 216,000. The vertical axis represents the magnification between the intensity of each results and the intensity of results from the shot number of 36,000. Fig. 7 illustrates the tendency of lower hydrocarbons such as methane, ethylene, ethane, propylene and propane to increase with increasing shot number. Conversely, isobutane and normal butane decreased with increasing shot number. These results support our hypothesis that these lower hydrocarbons are generated via decomposition of higher hydrocarbons by the work of active species. In fact, it has been confirmed by other research groups that components such as ethylene (C2H4), formaldehyde (CH2O), hydrogen (H2) and carbon monoxide (CO) are produced by equilibrium plasma is shown in Fig. 4. The right photograph in Fig. 4 was shot from coaxial direction. Reformed gases were pulled into the gas sampler using a rotary pump. When a bourdon tube pressure gauge showed 0.09 MPa, sample gases were pulled into the gas chromatograph. In the gas chromatograph, sample gases pass the column (Shinwa Chemical Industries, MICROPACKED ST) with carrier gas He and were detected by dielectric-barrier discharge ionization detector (BID), which can detect 100 times more sensitively than a thermal conductivity detector (TCD) and two times more than a flame ionization detector (FID). BID enabled detection of even very small amounts of reformed products. After injecting sample gas into gas chromatograph, gases remaining in the chamber were evacuated by closing the gas pulling valve and opening the scavenging valve. The relationship between gases and retention time is mainly determined by column temperature. This and other parameters of the gas chromatograph such as carrier gas flow velocity and the column pressure were controlled by a program called “method file.” In this study, standard gas was first analyzed, and the relationship between the components of standard gas and retention time was investigated. Next, non-reformed gasoline and reformed gasoline were analyzed using the same method file as that which analyzed standard gas. In this way, we could know what gases were detected. Fig. 5. Chromatogram of gasoline. Fig. 6. Chromatogram of reformed gasoline at 216,000 shots. combustion speed in lean condition by preventing minimum ignition energy. IV. ISSUES Fig. 7. Relationship between product components and shot number. There are some unknown peaks in Fig. 6 at retention times of 0.34 min, 0.61 min, 1.05 min, 3.75 min, 4.58 min and 5.31 min. Considering the official report from SHIMADZU Corporation using a column identical with that of our research, peaks at 0.34 min are expected to be hydrogen (H2), 0.61 min oxygen (O2), and 1.05 min carbon monoxide (CO). However, a few unknown peaks remain which we will endeavor to identify as a future task. Also, whether the amounts of newly generated lower hydrocarbons are sufficient to extend the lean combustion limit was unable to be ascertained because exact concentrations of products remain unable to be identified. Thus, we intend to create a calibration curve and investigate the absolute value of products by absolute calibration method. reforming higher hydrocarbon fuels such as normal heptane (nC7H16) using ozone (O3) [9]. In the case of this study, it is considering that the sources of lower hydrocarbons are normal butane and isobutane or more high hydrocarbons which we couldn’t detect now. Also, it is confirmed that ethylene (C2H4), ethane (C2H6), propylene (C3H6) and hydrogen (H2) are produced by decomposition of methane (CH4) and recombination reactions (reactions (1) - (3)) to form higher hydrocarbons [11] - [15]. Moreover, the main components of gasoline are generally considered to be higher hydrocarbons with carbon numbers of 7 to 10. However, because of our method file or column, we were unable to detect peaks of such higher hydrocarbons using gas chromatography. We are considering another possibility: if these higher hydrocarbons cannot be vaporized under these conditions, we could expect further increasing generated amounts of lower hydrocarbons by increasing such higher hydrocarbons which are their source. CH3* + CH3* → C2H6 CH3* + CH3 → C2H4 + H2 * CH3* + C2H3* → C3H6 (1) (2) (3) Considering these results, there is the possibility that the reaction pathways of production of lower hydrocarbons in this study are mainly divided into two individual routes, one is the direct production by the decomposition of higher hydrocarbons and another is the indirect production by the recombination of radicals such as CH3 and C2H3. Results of research on minimum ignition energy against equivalence ratio conducted by Lewis and von Elbe show minimum ignition energy of lower hydrocarbons is relatively lower than that of higher hydrocarbons in lean condition [7]. For example, butane has the lowest ignition energy among the components of gasoline at stoichiometric ratio at 0.8 mJ. But its energy increases to 4 mJ at equivalence ratio 𝜙 = 0.7, while the minimum ignition energy of ethane and methane, which are newly generated by non-equilibrium plasma, decreased to 1.5 mJ and 0.8 mJ, respectively. Considering this report and our experimental results, plasma-assisted combustion could prevent a sharp rising of minimum ignition energy by reforming higher hydrocarbons in gasoline to lower hydrocarbons via fuel decomposition by the work of active species, thus resulting in prevention of misfire. In addition, research results showed that increased ignition energy against minimum ignition energy leads to greater initial combustion speed in hydrocarbon-air mixtures [8]. Thus, under identical discharge energy to ignite mixtures, plasma-assisted combustion not only prevents misfire but also improves V. CONCLUSIONS In this study, we investigated reform mechanisms of plasmaassisted combustion using gas chromatography. First, we developed an IES pulsed power generator capable of generating non-equilibrium plasma using a conventional spark plug. In the present study, an output voltage of 17.2 kV, rise-time of 12.4 ns, streamer current of 42.0 A, and consumption energy of nonequilibrium plasma of 2.3 mJ/pulse were measured when the charged voltage of capacitance C0 was 570V. Next, we analyzed reformed gases using gas chromatography. After applying non-equilibrium plasma to gasoline, newly-generated lower hydrocarbons such as methane, ethylene, ethane and propylene were observed. Also observed was that lower hydrocarbons increased while isobutane and normal butane decreased with increasing shot number. Application of 216,000 shot pulses compared to 36,000 shots increased the intensity of propylene by 1.82 times, propane by 2.04 times, ethylene by 2.57 times, ethane by 3.07 times, and methane by 3.68 times. These results indicate that lower hydrocarbons are generated via decomposition of higher hydrocarbons by the work of active species. 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