Series CBV 2500 Control Ball Valves High Performance, High Value: Bubble-tight sealing, precise control and low cost of ownership The Series CBV 2500 V-notch control ball valve is designed to provide long, trouble-free service life and high quality at a reasonable price. Delivering superior flow control and positive shutoff (exceeds Class VI), the Series CBV 2500 is more compact, lighter weight and costs much less than comparable globe valves. With Cv curves greater than competitive valves, the Series CBV 2500 has the widest control range in its class. Typical Applications: The Series CBV 2500 provides throttling or on/off operation for a broad range of applications: Flow Control Upstream to downstream (crude oil, salt water, natural gas) Oil & Gas Gathering Service Upstream to midstream (crude oil, salt water, natural gas) Gas Plant Service Upstream to midstream (natural gas) Oil Storage & Upstream to midstream (crude oil) Transmission Service Compressor Suction Midstream (natural gas) Control Clean Fluids With Entrained Solids Wide assortment of applications and fluids Features / Benefits Unique valve seat design – including a mirror-finish V-ball – provides consistently high sealing capability over the entire service life Adjustable valve shaft packing for simple field maintenance ‘Anti-blowout’ valve shaft enhances safety by preventing shaft ejection under pressure Contents 2 Applicable Standards 2 Specifications 2 Flow Coefficients (Cv) 3 Materials of Construction/ Parts List 4 Model Code Internal travel stops at full open and full closed eliminate valve misalignment ISO 5211 mounting pad allows easy actuator positioning and installation High-quality investment castings reduce turbulence in flow Trunnion mounted full (not segmented) V-ball •Withstands higher pressure drops •Lowers shaft fatigue •Improves performance and service life •Minimizes operating torque Patent No. US D726,876 S US D726,877 S Engineered Performance Specifications 2 Applicable Standards ASME B16.34 ISA-S75.04 ASME B16.5 ISO 5211:2001 API-598 Valves – Flanged, Threaded, and Welding End Face-to-Face Dimensions for Flanged, Flangeless Rotary Control Valves Pipe Flanges and Flanged Fittings: NPS ½ Through NPS 24 Industrial Valves – Part-turn Actuator Attachment Valve Inspection and Testing NACE MR0175-2002 Sour Service Capability Field Control Accessories Series CBV 2500 Control Ball Valves combine with Norriseal Series 2G pneumatic actuators and optional SmartPredictor™ positioners to provide reliable and accurate throttling or On/Off control for a broad range of applications. Series 2G Pneumatic Actuators Designed for on/off or throttling service (when used with a positioner). Available in four size ranges with torque output to 17,000 in. lbs. SmartPredictor™ Positioners An intelligent positioner built for linear and rotary actuators. Reduces maintenance requirements, improves diagnostics, and simplifies operation and programming. Series 73 Filter Regulators Economical air filter regulator that delivers clean, accurate air pressure to instruments, valves and other automatic process control equipment. Durable construction and standard, bakedepoxy paint finish offer long-lasting corrosion protection in harsh environments. Flow Coefficients (Cv) Size Temperature Degrees of Rotation 10 20 30 40 50 60 70 80 90 3” 0.08 4.76 16.5 34.0 61 101 168 255 354 4” 0.71 9.38 28.9 60.5 104 172 289 503 828 6” 0.68 11.4 41.4 87.3 156 265 429 693 1212 Operating Storage -50°F to 450°F (-46°C to 232°C) -50°F to 160°F (-46°C to 71°C) Maximum Differential Pressure (psi) Size ANSI 150 CL ANSI 300 CL* ANSI 600 CL 3” 285 750 1480 4” 285 750 1480 6” 285 750 1000 *300/600 CL Wafer Valves are rated to 600 CL dP rating. Operating Torques in lbf*in Differential Pressure (psi) Valve Size Pressure Class 0 (0 Mpa) 145 (1 Mpa) 285 (2 Mpa) 435 (3 Mpa) 580 (4 Mpa) 740 (5 Mpa) 1000 (6.8 Mpa) 1480 (10.2 Mpa) 3 150 396 570 750 X X X X X 3 300 396 570 750 923 1073 1275 X X 2400 3 600 396 570 750 923 1073 1275 1673 4 150 810 1170 1530 X X X X X 4 300 810 1170 1530 1740 1950 2160 X X 3600 4 600 810 1170 1530 1740 1950 2160 2700 6 150 1890 2070 2250 X X X X X 6 300 1890 2070 2250 2700 3150 3600 X X 6 600 1890 2070 2250 2700 3150 3600 6975 X Materials of Construction & Part List (Flanged or Wafer) 16 15 14 13 12 Items Dimension Material QTY (3”) QTY (4”) QTY (6”) 1 Bushing 3”, 4”: Steel/Bronze/MPTFE; 6”: 316 SS Nitrided 1 1 2 2 Washer 302 SS - - 1 3 Seat Spacer 316 SS 1 1 1 4 Belleville Washer 17-7PH SS 2 2 2 5 Bearing Nitronic 60, Nitrided 1 1 1 6 Bearing Sleeve Nitronic 60 1 1 1 7 Gasket MPTFE 1 1 1 8 Seat PPS/Carbon/Moly-filled PTFE 1 1 1 9 Shaft 17-4PH SS 1 1 1 J I H G 10 Spring Plate 302 SS 1 1 1 11 Shaft Packing Graphite/Carbon-filled PTFE 1 1 1 12 Trunnion 17-4PH SS 1 1 1 13 Wave spring 17-7PH SS 1 1 1 14 Ball Ni Plated 410 SS 1 1 1 1 F E 15 Shaft Adapter 440C SS 1 1 16 Body ASTM A216, GR-LCC 1 1 1 17 End Body ASTM A216, GR-LCC 1 1 1 18 Gasket Spring Loaded MPTFE 1 1 1 19 Gasket Spring Loaded MPTFE 1 1 1 20 Bolt Steel 4 4 4 21 Bolt Steel 8 6 6 D C 22 Bolt Steel 4 4 4 23 Set Screw Steel - 2 2 11 10 3 9 8 7 66 10 10 11 11 4 4 11 9 9 19 19 77 33 88 14 14 13 13 55 22 18 18 15 15 23 23 22 22 21 21 12 12 17 17 20 20 B 16 16 16 15 J 16 14 15 13 14 12 E 9.50 E J 13 11 12 10 11 9 10 8 9 SCALE 0.6208 7 6 SCALE 0.620 7 5 6 4 5 3 4 2 3 1 2 9.50 E 1 J J A 1.41 F 1.41 F F I I H H 16 15 14 13 12 11 16.10 10 P F P 5.00 8.25 GG E P 5.00 RR G G G F F E E D D C C 7.75 R E D D C C B B H K J 2.44 J 2.09 H 4.95 K L B 1.25 B J 2.44 1.25 B M 8.18 M 4.95 K 6.53 L A 2.44 A A 2.44 8.18 M B Dimensions (in) - REV 15 B 16 14 C 15 13 D 14 12 E 13 11 F 12 G 10 11 H B 13.06 N A 16 CC N 13.06 N 6.53 L CONFIDENTIAL A 6.25 C 2.09 H A H 8.25 7.75 6.25 Valve Size H DD G F I 8 16.10 D G I 9 9 10 J DCN DESCRIPTION 8 9 K 7 - -REVBY APPRDESCRIPTION ZONE 8 L 6 Face-to-Face - - PART NO. MAKE FROM ALL DIMENSIONS IN INCHES CONFIDENTIAL REMOVE BURRS AND BREAK EDGES - ALL DIMENSIONS IN INCHES 7 5 M 6 0.500 - 4 5 N D-320 3 P .03 MAX .015 X 45 .015 .005 .010 TIR 125 RMS .5 - -SCALE - 0.500 - 4 -- - FINISH MATL IDENT WEIGHT DESCRIPTION - - - FINISH MATL IDENT WEIGHT TITLE VBALL, FAIL CLOSED NOT NOTED - MAKE FROM TITLE REMOVE BURRS AND BREAK EDGES THIS DOCUMENT AND ALL THIS DOCUMENT AND ALL TOLERANCES NOT NOTED TOLERANCES INFORMATION CONTAINED INFORMATION CONTAINED IN THIS DOCUMENT ARE THE IN THIS DOCUMENT ARE THE .03 MAX AND PROPRETARY CORNER RADII CONFIDENTIAL AND PROPRETARY CORNER RADII CONFIDENTIAL BREAK EDGES .015 X 45 BREAK EDGES PROPERTY OF NORRISEAL, PROPERTY OF NORRISEAL, DECIMAL (2 PLCS.) .015 DECIMAL (2 PLCS.) MAY NOT BE USED, COPIED MAY NOT BE USED, COPIED DECIMAL (3 PLCS.) .005 DECIMAL (3 PLCS.) OR DISCLOSED WITHOUT OR DISCLOSED WITHOUT CONCENTRICITY .010 TIR CONCENTRICITY THE CONSENT OF NORRISEAL THE125 CONSENT OF NORRISEAL MACHINE SURFACE RMS MACHINE SURFACE OR OUTSIDE THE SCOPE OF OR OUTSIDE THE SCOPE CADOF ANGLES DRAWN ANGLES .5 ANY CONSENT OF NORRISEAL ANY CONSENT OF NORRISEAL AND MUST BE RETURNED AND MUSTDCN BE RETURNED CHECKED PROJECT NO. SCALE RELEASE NO. PROJECT NO. ALONG WITH ANY COPIES ALONG WITH ANY COPIES ON DEMAND. ON DEMAND. APPROVED DCN BY APPR ZONE D-320 DESCRIPTION PART NO. VBALL, FAIL CLOSED A CAD DRAWN - REV APPROVED - VBALL-FAIL-CLOSE D 2 R 3 1 A - CHECKEDNUMBER DCN RELEASE SIZE NO. DRAWING SIZE - DRAWING NUMBER D VBALL-FAIL-CLOSE - 2 Weight (lb) 3”-300 FL, 2G13 2.31 1.25 8.50 25.44 12.50 4.50 8.25 2.09 2.31 4.95 6.50 8.18 12.71 5.00 7.75 155 4”-300/600 W, 2G13 2.31 1.25 8.50 25.44 12.50 4.50 6.25 2.09 2.31 5.59 7.63 10.35 16.10 6.25 8.85 154 6”-300/600 W, 2G15 2.31 1.25 8.50 44.34 20.05 5.25 8.63 2.09 2.31 4.35 9.00 12.55 20.05 8.63 11.75 286 1 REV 7 Model Code 4 VALVE SIZE (INCHES) SPECIAL Size Code Code Modification 3” 03 - None 4” 04 6” 06 BODY CONFIGURATION Body Type Code Wafer W ISA Flanged F CBV 2500 04W02L4A1TR60-XX PRESSURE RATING ACTUATOR Code Size L30 (3” fail closed, flowing left) R30 (3” fail closed, flowing right) L31 (3” fail open, flowing left) R31 (3” fail open, flowing right) L40 (4” fail closed, flowing left) R40 (4” fail closed, flowing right) L41 (4” fail open, flowing left) ANSI Class Code ANSI 150 02 ANSI 300 07 R41 (4” fail open, flowing right) 14 L60 (6” fail closed, flowing left) R60 (6” fail closed, flowing right) ANSI 600 BODY MATERIAL L61 (6” fail open, flowing left) Material Type Code R61 (6” fail open, flowing right) Carbon Steel (LCC) L 000 None BALL MATERIAL SEAL MATERIAL Material Type Code Nickel-plated 410 4 Code Material Type T Spring-loaded Teflon SHAFT/TRUNNION MATERIAL Material Type Code 17-4 PH A Please note: not all available options are shown. SEAT MATERIAL Code Material Type 1 *PPS/Moly-filled PTFE *Polyphenylene Sulfide THE NORRISEAL EXPERIENCE We deliver on our promises to help our customers be their best. We back our solutions with extensive applications engineering and high-precision manufacturing. We stand behind our products by supporting every user with aftermarket training, phone support, factory and field support, and problem solving for the life of the product. We offer the highest value, based on superior quality, innovative design, and competitive prices. In Canada contact: Engineered Performance Tel: 713·466·3552 Fax: 713·896·7386 www.norriseal.com ©2015 Dover Corporation/Norriseal and its affiliates. This manual, including all text and images, is a copyrighted work of Dover Corporation/Norriseal and its affiliates. It may not be, in whole or in part, photocopied, scanned, or otherwise reproduced, revised, or publicly displayed, without prior written permission from Norriseal. This manual is for use only with the new Norriseal valves and/or controllers listed in the manual. It may not be distributed with, and is not for use with, any remanufactured products. Tel: (780) 434-8566 Fax: (780) 434-4267 www.albertaoiltool.com Due to the continuous improvement program at Norriseal, specifications and/or prices are subject to change without notice or obligation. All trademarks contained herein are the property of their respective owners. 2500-1015T
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