Monitoring to extend the service life of steel bridges Gunnstein T. Frøseth, Anders Rønnquist and Ole Øiseth Overview Presentation • Background and motivation • Measurement system at Stjørdalselva • Preliminary results and conclusions • Further work 2 Background Norwegian Railway network • Increasing axle loads and speeds • 1000 steel bridges • 500 build before 1930 • Not designed against fatigue How long can this bridge be kept in service? What bridge should we prioritize? 3 Motivation Service life estimation, steps i. Simple models, conservative assumptions. ii. Detailed models, more information gathering. iii. Advanced methodology, reliability methods, monitoring, NDT testing. iv. Replacement / strengthening Load, structural and damage models necessary in all steps 4 Motivation • Numerical models predict response, but how well? 5 Motivation Uncertainty in service life estimation based on numerical simulations Uncertainty fatigue resistance Model uncertainty (damage model) Model uncertainty (response) • Removed by monitoring • Reduced on general basis by experience -> Monitoring necessary to achieve high accuracy prediction 6 Stjørdalselva railwaybridge • • • • • Open deck truss bridge 35m span Completed 1902 Double stringer configuraton Riveted structure Modelling questions: • Load distribution on stringers? • What level of model error? Monitoring questions: • Sensor placement? • Number of sensors? 7 Measurements at Stjørdalselva • • • • • 8 From 01.june to 17.september Strain measurements Acceleration measurements Temperature measurements WIM axle load measurements Strain measurements • 93 straingages mounted • Half the bridge • Fatigue critical components – – – – 9 Stringers Crossgirders Angle connections Welded components Strain measurements 10 Strain measurements 11 Temperature measurements • • • • 12 RTD sensors Above and below deck Bridge behavior Sensor drift Accelerations • • • • • 13 20 triaxial sensors Main trusswork Magnets Dynamic properties Model updating Axle load measurements • Independent WIM station • Each train is identified by EVN number • Calibrated with train during monitoring period 14 Data logging • • • • Local and remote storage Streaming data to office Triggering reduce storage Sampling rate: – Strains 800 Hz – Accelerations 400 Hz – Temperature 1 Hz 15 Data logging 16 General Results • More than 40 train passages a day • Stress levels in nominal locations are low • Stress in hotspots (welds) are above fatigue limit – Fatigue an issue at hotspots at current traffic conditions 17 Results – stringers s 18 Results – stringers 19 Results – stringers «Modified» connection at midstringer. Gap Not discovered at periodic inspection. 20 Preliminary conclusions Nominally identical components have similar response – Can reduce number of measurement points – Can utilize easily accessible mounting points – Even load distribution on double stringers But components must be identical – Special attention to any modifications – Arms length inspection necessary 21 Further work • Comparison of measurements and model prediction – Quantify model uncertainty/error – Validate numerical model • Optimize monitoring scheme – Sensor location, detect fault? – Number of sensors to reach confidence level • Monitoring of other bridges – Generalize results • Can we detect the «Fault» in other measurements? – Measurement vehicle? – Accelerations? 22 Questions? • Big thanks to: 23
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