Graphical design for specified laminate strain limits • Strictly speaking, strain failure criteria should be applied at ply level rather than at laminate levels. • However for in-plane loadings and several ply angles present, it is not unreasonable to use laminate strain limits. • This greatly simplifies the search for the optimum laminate. Recall A* in terms of lamination parameters • Hooke’s law • From Table 2.1 x0 x * 0 A y y 0 xy xy U1 U 4 0 U 2 A* U 4 U1 0 0 0 0 U 5 0 0 U 2 0 0 U5 0 V1* U 3 0 0 U 3 U3 0 0 0 V3* U 3 • What are the expressions for Poisson’s ratio and shear modulus for a quasi-isotropic laminate? • What other laminates will have the same expression for the shear modulus? Solution for laminate strains • Inverting A* matrix analytically one obtains x0 U U V U V U U V U U U V 2U U U V * 2 1 1 2 1 2 4 * 3 3 x 2 *2 2 1 * 5 3 4 3 1 4 y * 3 • Can have partial check by specializing to quasiisotropic laminate x0 U1 x U 4 y U 2 1 U 42 • Does that check? Any other easy checks? • How to change for 𝜀𝑦0 ? Other two strain components • Y-strain U U V U V U U V U U U V 2U U U V 0 y * 2 1 1 2 1 2 4 * 3 3 y * 5 3 4 2 *2 2 1 3 1 4 x * 3 • Shear strain U U V • Checks? • What property of the laminate is responsible for zero coupling between shear strains and normal stresses? xy 0 xy 5 * 3 3 Example 7.1.1 • Design a graphite/epoxy laminate that will withstand 𝜎𝑥 = 500𝑀𝑃𝑎, 𝜎𝑦 = 250𝑀𝑃𝑎, 𝜏𝑥𝑦 = 100𝑀𝑃𝑎 with largest possible 𝐸𝑥 . Use strain limits for laminate limits. • Material properties 𝐸1 = 181, 𝐸2 = 10.3, 𝐺12 = 7.17𝐺𝑃𝑎, 𝜈12 = 0.28, 𝜀1𝑡 = 𝑠 0.008, 𝜀2𝑡 = 0.004, 𝛾12 = 0.008 • From Example 2.4.1 𝑈1 = 76.37, 𝑈2 = 85.73, 𝑈3 = 19.71, 𝑈4 = 22.61, 𝑈5 = 26.88 𝐺𝑃𝑎 • Would a quasi isotropic laminate do? Optimum point on Miki’s diagram • Solving for when the strain limits are exactly critical obtain V3* 0.61 2.61V1* 3.58V1*2 V3* 16.4 26.0V1* 35.7V1*2 V3* 0.73 xt constraint yt constraint xyt constraint • Optimum at point A, 𝑉1∗ = 0.4180, 𝑉3∗ = 0.7296 Possible realization Easiest is plies with fixed 𝑉1∗ or fixed 𝑉3∗ For example for 𝑉1∗ = 0.4180 Can do a combination of cross ply and angle ply. What percentage zeros in cross-plies? To calculate angle of angle-ply laminate use cos2𝜃 = 04180, ⇒ 𝜃 = 32.65𝑜 • To calculate proportions need Eq. 4.2.7, 𝑉3∗ = 2𝑉1∗2 − 1 = −0.65 • Point A is at 𝑉3∗ =0.73, what proportion of angle ply laminate? • • • • • Textbook alternative • Use 0 ± 𝜃 • • • • 𝑠 laminate. Solve V1* 0.418 1 cos 0o 2 cos 2 V3* 0.73 1 cos 0o 2 cos 4 Two equations, three unknowns? Get 𝜈1 = 0.6708, 𝜈2 = 0.3292, 𝜃 = ±70.07𝑜 More easily realizable. Example? Textbook then checks that this laminate will actually satisfy ply strain limits. Design of laminates with two fiber orientations • With only two ply orientations, it is possible to derive equations for strain limits and solve for the equations of the curves defining the constraints. • Because quadratic equations are involved one gets two possible solutions. • With at least three constraints for each ply direction, Miki’s diagram gets hairy Example 7.1.2 • For graphite-epoxy in previous example, but loading of 𝜎𝑥 = 500𝑀𝑃𝑎, 𝜎𝑦 = 250 𝑀𝑃𝑎, and 𝑠 𝜏𝑥𝑦 = 0, 𝜀1𝑡 = 0.00829, 𝜀2𝑡 = 0.00388, 𝛾12 = 0.00948 • Design a laminate ±𝜃1 𝑛1 ±𝜃2 𝑛2 Two possible solutions spaces
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