Team 3 members: Natthapon Kongcamboot, Primana Punnakitikashem, Shuai-Lin Liu, Wan-Ching Lo 1 Introduction Giant Manufacturing Co. Ltd. is a Taiwanese bicycle manufacturer which bills itself as the world's largest bicycle manufacturer. Giant is a well known high-quality bike manufacturer in the industry. Giant firm designs to construct a novel multifunctional bicycle within 5 years 2 Executive Summary We are a developed company. We understand the company and product requirements We have a valid marketing plan that defines the marketing strategy used to meet customers’ need. We have a solid production plan that will produce 300,ooo D-WIN bicycle units in one year. 3 Executive Summary We have vast understanding of our scheduling, resource, and staffing requirements. We have an understanding of the risk and opportunities. We have a sound financial plan that includes the selling price: 600 USD and NPV ≥ 0 4 Outline of Presentation Introduction • Objectives • Marketing Strategy Resource and Personnel • Mind Mapping Schedule Budget • WBS • Operating Cost • Cost of Goods Sale Risk Assessment • Implementation Risk • Operations Risk 5 Objectives Build a hybrid bicycle with more variable speed in order to meet more people’s need. - Give the better choice of the hybrid bicycle. - Capacity of getting high-price quality in the lower price. - Appeal new customers; draw existing customers back. To Attract more and more customers by the improved technology and quality. 6 Marketing Strategy Top 10 U.S. Cities of Bicycle user City Percentage (%) 1 Portland 3.5 2 Minneapolis 2.4 3 Seattle 2.3 4 Tucson 2.2 5 San Francisco 1.8 6 Sacramento 1.8 7 Washington DC 1.7 8 Oakland 1.5 9 Honolulu 1.4 10 Denver 1.4 Focus on top 10 U.S. Cities in the start-up period. 7 Marketing Strategy Age Distribution of Bicycle user Age group Average Miles ridden over one year Ratio (%) 16-25 2174 19.4 26-35 2323 28.8 36-45 2423 22.2 46-55 2171 19.1 56-65 2496 8.7 65-82 3207 1.8 Our Target The age target is focused from 16 to 55 years old 8 9 Personnel Concept • Headquarter : Giant California • Size: 500 labors • Working hours: Mon-Fri 8.00AM-5.00PM • Employees - need full-time employees and local area people - need experience or skill person for our staffs such as project manager, supervisor and head of engineer • Training - has 2-3 weeks to train new labors 10 Personnel Concept • Benefits - annual employee award may be offered as recognition for outstanding work performance • Payments - project manager is responsible for the salary - payment will be paid on the last Friday of every month • Miscellaneous - it is project manager’s responsibility to obtain and post all federal and state labor law posters 11 Giant Non-Manufacturing Cost Manufacturing Cost Marketing Assembly Parts G&A In-House and Outsourcing Revenue Maintenance Utility Supply Chain System Transportation Supplies Vehicles Inventory Fuel Staff & Benefit Labor Mind mapping shows the needs and costs of resources 12 Implementation Schedule Phase Task name Start Finish Duration Phase 1 Marketing Planning November 1, 2010 March 23, 2011 92 days Phase 2 Process Planning March 24, 2011 May 20, 2011 42 days Phase 3 Project Definition May 23, 2011 August 5, 2011 53 days Phase 4 Implementation August 8, 2011 July 20, 2012 237 days Phase 5 Production July 23, 2012 April 30, 2014 435 days Phase 6 Customer Support July 23, 2012 October 30, 2015 803 days 13 14 15 Budget Budget is basically determined by 1. Operating Cost 2. Cost of Goods Sold 16 1. Operating Cost 1.1 Manufacturing Cost 1.1.1 Raw Material & Assembly Parts 1.1.2 Labor (wage, cost/hour) 1.1.3 Manufacturing Cost 1.2 Non-Manufacturing Cost 1.2.1 Marketing Cost 1.2.2 General and Administration 1.2.3 Staff & Benefit 17 Manufacturing Cost 1.1.1 Raw Material and Assembly Part - In-house - Outsourcing 18 Raw Material Continue The bicycle component are from both in-house and outsourcing. 19 Labor (wage, cost/hour) 500 Labors 24/7 Operation 3 shifts/day Wage including fringe before tax= $13.8/hour 20 1.1.3 Manufacturing Cost 21 1.2 Non-Manufacturing Cost 1.2.1 Marketing Cost Assuming the website and customer information have already existed and share them w/t the Giant 22 1.2.2 General & Administration G&A cost are mainly about rental, utility, insurance, and land tax. Located in CA 23 1.2.3 Staff & Benefit 24 2. Cost of Goods Sold 2.1 Inventory and Warehouse Operating Cost 2.2 Transportation 2.3 Cost of goods sold 25 2.1 Inventory and Warehouse Operating Cost Assumption 10000 sq-ft of warehouse size Holding cost per sq-ft is $300 a month Overall holding cost is determined by 65% of warehouse space Some labors are available for the D-Win project The Giant provides inventory system to D-Win project such as tracing and tracking system. 26 2.1 Inventory and Warehouse Operating Cost 27 2.2 Transportation Cost In need of 35 trucks ($30,000 each) 35 truck drivers $3,500 per person Assumption The Giant can provide some trucks and truck drivers to the D-Win Project. 28 2.3 Cost of Goods Sold Cost of goods sold is based on; In the first year; 1. 1,000 bicycle retailers around U.S. 2. Bicycles stocked in Warehouse. Assumption 1. Cost of goods sold will increase 15% in from year 3 to year 4 and decreased by 20% in year 5 (cost of goods sold corresponds with sale). 2. 50 % of finish goods will be shipped to customers around the US 29 2.3 Cost of Goods Sold Thus, cost of goods sold in the first year of production(year 3) is $24,000,000. Year Year 1 Year 2 Year 3 Year 4 Year 5 Cost of Goods Sold (in thousand) 0 0 24,000 27,600 22,080 Start-Up Cost Requirement Overhead start-up cost is determined by summing up of start-up cost in each section. Task Start-Up Cost One Time Paid Total 7,445,000 Revenue & Profit of D-Win Sale Estimated Assumption 20,000 bicycles is the monthly minimum sale(240,000/year). Earning first revenue after starting producing in year 3. Sale will grow 15% in year 3 and year 4; then turn down 20% in year 5. Year Amount of Sale Total Revenue (in thousand) Year 1 Year 2 Year 3 Year 4 Year 5 0 0 240,000 276,000 220,800 0 0 144,000 165,600 132,480 32 Profit 30% of tax income. Borrow 25,000,000 from bank and will pay back the debt in 15 years by constant interest payment. 12% of acceptable rate of return. 33 Profit The sum of NPV in 5 year is $34977552 ≥ 0. Thus D-Win project is acceptable. 34 35 Implementation Risks Financial Risk a. Budget: another fund supports uncertain expenses b. Sale: over or under estimation of products c. Property: the expenses of breaking the lease of office or warehouse Building-Out a. Size of Warehouse: warehouse space or transportation routes b. Size of Structure: add additional machines will cost money to redesign the layout 36 Implementation Risks Government a. Failed Inspection: not pass the government’s inspection b. Unexpected Change in Policies: the change of policies may increase budget to reach government’s regulations Personnel a. Key Person Loss: sick, injury, resignation or fire, death 37 Operation Risks Financial Risk a. Insufficient Capital: financial standing b. Property Losses: accidental and criminal damage c. Taxation: accounting mistakes Legal Risk a. Employees are discriminated by others b. Retailers increase the price without permission c. The layout of the retail stores is unsafe Economy Risk Booming, Recession, Depression 38 Operation Risks Personnel Risk a. Personnel Losses: move to others companies b. Business Ethic: embezzlement and theft c. Education: skills and knowledge d. Performance: inefficient and careless Suppliers Risk a. Provide Giant’s components to its competitors b. Delay Giant’s products Competition Risk a. Competitors: imitation b. Retailers: cooperate with competitors 39 40
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