19th International Conference on Production Research EXPLORING THE CONGRUENCE OF FUNCTIONAL STRATEGIES AND CUSTOMER INTEGRATION STRATEGY Xiang Zhang1 Rongqiu Chen2 Yubo Ma3 (1School of Management and Economics, Beijing Institute of Technology, Beijing, China, 100081, and School of Management, Huazhong University of Science and Technology, Wuhan, China, 430074 2, 3School of Management, Huazhong University of Science and Technology, Wuhan, China, 430074) Abstract To better cope with the future of competition, more and more firms tend to integrate customers into value co-creation process that requires customer-firm interaction. Also, mass customization can occur at various points along the value chain, ranging from the simple standardized build-to-to-order product, up to fully customized design one, which requires the coordination of the functional strategies. Although customer integration and functional strategies coordination are critical to a successful customerization, few studies explore the congruence between these two aspects. This paper is an attempt towards this direction. The purpose of this paper is to empirically investigate the associations between functional strategies and customer interaction as well as their impacts on firm’s competitive priorities. A multi-method approach was used to collect the data at the Chinese manufacturing industry. Based on the analysis, this study makes the contributions in three aspects: First, the study provides empirical evidence to support the argument of customer integration in operations. Second, this study found that functional strategies significantly associated with customer interaction. Third, the congruence of both functional strategies coordination and customer interaction impacts significantly on firm’s competitive priorities. Firms with aligned customer integration strategy and functional strategies can achieve significantly better competitive priorities in cost, speed, flexibility and service. The empirical evidence of the paper deepens the understanding of value co-creation system and enables the practitioners to support the promise of customerization by integrating customer. Key words: mass customization customer integration 1. value co-creation system INTRODUCTION To better cope with the future of competition, more and more firms tend to integrate customers into value co-creation process that requires customer-firm interaction. Also, mass customization can occur at various points along the value chain, ranging from the simple standardized build-to-to-order product, up to fully customized design one, which requires the coordination of the functional strategies. Although customer integration and functional strategies coordination are critical to a successful customerization, few studies explore the congruence between these two aspects. This paper is an attempt towards this direction. The purpose of this paper is to empirically investigate the associations between functional strategies and customer interaction as well as their impacts on firm’s competitive priorities. 2. LITERATURE REVIEW To satisfy the individual demand of customers, firms inevitably need to interact with customers during the product customization, which in turn involve customers into firm’s operations. Meaningful participation is a systematical process, not simply the application of isolated, one-off participation activities or events [1]. Companies may co-create value with customers alone the value-adding chain of customization, from the co-development of new products [2], to production, assembly, distribution, retail, after sales service and usage [3][4][5], “…. (most of the) activities and processes which used to be seen as the domain of the companies” [6]. Customer becomes a co-producer, resulting in a system of value co-creation that requires company-customer interaction and adaptation for attaining added value to competitive priorities both sides [7][8]. Moreover, the degree of customer participation is critical to determine the degree of uniqueness and customization of final product [5][9][10]. Thus the participation of customers becomes critical to the success of customization. Mass customization goes beyond the traditional boarder of functional areas, requiring the coordination of manufacturing and marketing strategies [11][12]. Based on the manufacturing strategy and product life cycle theory, Hayes and Wheelwright propose the product-process matrix (PPM), suggesting that product plans and process choice should be linked together in order to gain competitive advantages [13][14]. In the continuous spectrum of operations from mass production to customerization, companies operating on or close to the diagonal of PPM outperform those with extreme off-diagonal positions [13][14]. Product-process matrix provides a way to analyze the strategic match of functional strategies and is verified by a number of researchers. Using empirical data, Safizadeh et al. show that firms with matched functional strategies can achieve better competitiveness, thus supporting the PPM [15]. However, based on the case study of US power tool industry, McDermott et al. found that PPM, although captured the many aspects of strategic manufacturing environment in 1970s and 1980s, fails to explain the articulation and formulation of operations strategy from 1990s onwards[16]. With changes in competition, technology and customer demand, more researchers tend to suggest a necessary extension to PPM to reflect and explain new changes [17][18]. For example, the B2C-PPM [19]. Customerization is one of new developments in operations strategy and is regarded as the next revolution of mass customization [12]. In contrast to mass customization, customerization take customers as an integral part of firm’s value co-creation system. To implement customerization, firms need customer participation during value co-creation where customers are seen as a new source of competitive advantages [12][20]. Customers do not determine corporate strategy. However, their values and expectations for the company’s products and services are influential. Although the present research in customer integration strategies sheds lights on the importance of customer co-creation strategy, few analyses have tested its link to functional strategies. As customer participation for value co-creation is the future of competition [20], to verify the empirical link helps firms focus on the key issues in building order-winning strategies. In addition, the congruence of customer strategy and functional strategies is one of the key issues concerned by researchers regarding customerization [12]. Although intuitively appealing, the impact of such congruence on firm’s competitive advantages has received little attention, hence remaining unclear. Also, the disagreement of PPM warrants a further examination, especially in the emerging market. Therefore, this study is a step towards this direction and answers the following questions: (1) Does the PPM fit for Chinese manufacturing industry? (2) Does the functional strategies correspond to customer participation strategy? (3) Do companies with coordinated customer strategy and functional strategies operate better than those without coordination? 3. RESEARCH DESIGN AND METHODOLOGIES This study is exploratory in nature and is part of a larger research program. As a convenient sample, 150 manufacturing companies located in the mid-China were randomly selected. A multi-method approach (mainly including survey and follow-up interviews) was used to collect the data at the Chinese manufacturing industry. The pilot study was organized among senior managers of 18 companies during their attendance as EMBA students at the authors’ university. All respondents have job titles of Table 1 Chairman, VP Operation, Manufacturing Manager, or Marketing Manager. 15 valid questionnaires were returned. Items in the pilot study were firstly purified by using corrected item-total correlation with all results above 0.50 [21]. Secondly, exploratory factor analysis (EFA) using varimax rotation was executed to assess the unidimensionality of the scales. Factor loads above 0.60 and alpha values over 0.7 were considered acceptable [22]. In the large-scale survey, the respondents were either called and then sent through E-mail or directly sent through E-mail. 8 deliveries failed due to the changed address. The total 84 valid questionnaires returned, representing a responding rate of 56%. To further ensure the validity of the survey, some items were reversely coded. In addition, this study replicated the survey from the second respondent in 15 companies. The intra-class correlation was calculated to assess the inter-rater agreement [23]. The minimum intra-class correlation coefficients of three constructs were above 85% (significant at 0.01 level), indicating an acceptable inter-rater agreement. The targeted respondents had the job titles of corporate president (7.2%), department manager (54.2%), section chief (22.7%), group leader (2.6%) and others (13.3%). 84.1% of the respondents have management positions that may help provide more reliable information. The demographic information is shown in Table 1. The response/non-response bias was calculated by comparing earlier returned questionnaire to late returned ones in terms of people, assets and sales volume, because the original list did not provide the needed demographic information. No significant differences were found between the two groups using 2 statistics and p<0.05. Follow-up interviews with 15 selected managers at different companies were conducted after large-scale sampling. Mutli-method coupled with great attention to selected high-ranking officers helps further control common method bias and increase the reliability of evaluation data [24] and is consistent with the triangulation data gathering approach [25]. The demographic information of the sample Frequency Percentage Industry Telecommunication and related equipment Steel and related manufacturing Electronic and electric equipment Chemical and related fabrication Common manufacturing Transportation manufacturing Miscellaneous manufacturing 5 7 15 27 15 9 6 5.95% 8.33% 17.86% 32.14% 17.86% 10.71% 7.14% Assets <10 Million RMB 10~50 Million RMB 50~100 Million RMB 100~500 Million RMB 500~1000 Million RMB 1~5 billion RMB >50 billion RMB unspecified 5 11 15 20 8 14 7 4 5.95% 13.10% 17.86% 23.81% 9.52% 16.67% 8.33% 4.76% People ≤499 17 20.24% 19th International Conference on Production Research 18 19 15 12 3 84 500~1499 1500~3999 4000~9999 ≥10000 unspecified Total 4. ANALYSIS AND RESULTS 4.1 Item Generation and Purification All items were initially derived from relevant literature. The items that measure the product and process strategy were adopted from [15]. The respondents were asked to select the most appropriate description about their companies. Items of customer participation were structured from [26], [27] and [28]. The respondents were asked to select the most appropriate description about their companies where “1= high customer participation, 2=medium participation, 3=low participation and 4=no participation.” Competitive priorities commonly include cost, speed, quality and flexibility. However, service has also become one of the important competitive priorities [29][30] since Fuchs proposes the arrival of service economy [31]. Therefore, service was included in this study and was generated from [29] and [31]. Items of cost, speed, quality and flexibility Table 2 4.2 The Test of the Fit of PPM According to Safizadeh et al. (p1581), cells to the immediate right or left of the main diagonal to be classified “on-diagonal” [15]. The results is shown in Table 3. 50 Customization Process job-shop batch production Assembly Line Continuous Line Sum Customized product 5 (6.02%) 7 (8.43%) 5 (6.02%) 17 were based on [24]. The respondents were asked to make the comparison with their major competitors, where “1= much lower than the competitor” and “5=much higher than the competitor.” Corresponding to the research emphasis, the unit of analysis was directed at organizational level. Exploratory factor analysis with varimax rotation was conducted on items. Items with factor loadings below 0.60 or with cross-loadings above 0.1 were eliminated. All items were factor analyzed together. The results are shown in Table 2. Without specifying the number, five factors of competitive priorities with Eigen-values greater than 1 emerged. All items were loaded on the five factors as theoretically hypothesized, with all loadings above 0.6. The results of factor analysis were consistent with these prior identified item groupings, which provide evidence of factorial validity [32]. The alpha value of each factor was above 0.80, indicating a good reliability [33]. Results of factor analysis Items Quality Speed Product quality consistency .830 Product performance .754 Product quality perceived by the customers .848 Number of features on the products .690 Fast delivery .854 Dependability on delivery .853 Shorten the delivery time .844 Product price Product cost Ability to make design changes Adjust process to respond to volume swings Adjust capability rapidly The ability of new service creation Providing unique service experience Providing multi-kind service Providing customized value-adding service Table 3 21.43% 22.62% 17.86% 14.29% 3.57% 100.00% Cost Flexibility Service .801 .934 .886 .833 .796 .878 .821 .820 .866 Mean 3.41 3.35 3.45 3.49 3.27 3.47 3.29 3.37 3.22 3.30 3.06 3.35 3.13 2.99 2.98 3.08 SD 0.89 0.89 0.84 0.76 1.00 1.00 0.95 0.95 1.05 1.01 1.06 0.99 1.09 1.01 0.98 1.00 value 0.8588 0.9023 0.8605 0.9223 firms were on-diagonal (60.24% of the total firms sampled) while other 33 firms were off-diagonal (39.76% of the total firms sampled). The illustration of sample companies on PPM Both standard Standard Standard Standard Sum product and product with product with product with no options can be options modified standard options modified to order to order options 6 1 (1.20%) 5 (6.02%) 12 (14.57%) 4 (4.81%) 6 (7.22%) 34 25 2 (2.41%) 6 (7.22%) 7 (8.43%) 5 (6.02%) 4 (4.81%) 1 (1.20%) 14 (16.87%) 19 12 26 7 22 84 To further analyze the fit of the PPM, the data were analyzed using partial correlation methods with two-tailed test of significance. Industry, people and assets were controlled to account for the possible effects on the results. The total partial correlation coefficient between product and process strategy was -0.4651 (significant at 0.000). The correlation coefficients of on-diagonal companies were -0.941 (p=0.000) for product-process and -0.681 (p=0.000) for batch-process. However, the correlation coefficients of off-diagonal companies were 0.124 (p=0.493) for product-process and 0.242 (p=0.175) for batch-process. The results reveal that the off-diagonal sample deviate the total correlation coefficients. To test the impact of strategic fit on firms performance, data were analyzed using ANOVA methods. The results show that on-diagonal companies achieved better performance on cost (p=0.020), delivery speed (p=0.044) and service (p=0.095) than those of off-diagonal companies. In general, the above results provide support evidences that PPM fits for the analysis of local manufacturing Table 4 environment. 4.3 The Congruence between functional strategies and customer interaction To examine the congruence, this study adopted partial correlation analysis, controlling industry, people and assets. The results are shown in Table 4. The analysis of congruence between functional strategies and customer interaction Product customization On-diagonal Product customization 1.000 n=50 Volume -.682*** Dominant process -.941*** Interaction -.332* Off-diagonal Product customization 1.000 n=33 Volume -.253 Dominant process .124 Interaction -.639*** *** Correlation is significant at the 0.000 level (2-tailed). ** Correlation is significant at the 0.01 level (2-tailed). * Correlation is significant at the 0.05 level (2-tailed). The results of Table 4 show that the degree of customer participation in on-diagonal companies is significantly associate with the degree of product customization (r=-0.332,p=0.019), batch size (r=0.374,p=0.007) and process strategy (r=0.340 , p=0.016). In contrast in off-diagonal companies, the degree of customer participation is only associated with the degree of product customization (r=-0.639,p=0.000), with no significance existing with batch size (r=0.117,p=0.517) and process strategy (r=-0.262,p=0.141). These results reveal that the on-diagonal firms can better coordinate the functional strategies and customers interaction during their Table 5 Volume Dominant process 1.000 .681*** .374** 1.000 .340* 1.000 .242 .117 1.000 -.262 Mean 2.58 3.40 2.76 2.46 2.94 3.36 2.52 2.27 SD 1.28 1.16 1.00 0.93 1.78 1.06 0.71 0.94 operations while off-diagonal firms are not only lack of coordination in functional strategies but also disconnected customer from their operations strategies. 4.4 The impacts of customer strategies and functional strategies on firms performances To examine the impacts of congruence on firms performance, this study adopted multivariate analysis of variance using performance as dependent variables. Firms were classified by the degree of customer interaction (high-low interaction) and the distance to diagonal (far-near diagonal), which were used as fixed factors. The results are shown in Table 5. The impacts of customer interaction and functional strategies on firms performances On-diagonal Customer interaction On-diagonal and customer interaction variables cost quality speed flex. service cost quality speed flex. service cost quality speed flex. service The results of Table 5 show that on-diagonal companies are better in cost (F=3.244, p=0.076), delivery speed (F=3.113, p=0.082) and service(F=3.156, p=0.080)than those of off-diagonal companies. Also, firms with higher degree of customer interaction have significant difference in service performance (F=9.863, p=0.002). The interaction effects of high-low interaction and far-near the diagonal are significant in flexibility (F=3.289, p=0.074) and service (F=3.212,p=0.077). These results demonstrate that companies with coordinated customer strategy and functional strategies operate better in cost, service and flexibility than those without coordination. Both the customer interaction and functional strategies impact significantly on firms performances. MS 3.135 .308 3.094 .107 2.629 .119 .926 .316 .633 8.215 1.555 0.063 .302 3.176 2.675 5. F值 3.244 .314 3.113 .111 3.156 .124 .945 .318 .656 9.863 1.609 .065 .304 3.289 3.212 Sig. .076 .577 .082 .740 .080 .726 .334 .574 .421 .002 .208 .800 .583 .074 .077 IMPLICATIONS AND CONCLUSIONS The results of this study show that the degree of customer interaction has significant association with functional strategies. Firms with better congruence may achieve better performance from the congruence between customer interaction and matched functional strategies than those of firms that do not. These competitive advantages include better service, cost saving and higher flexibility. This results confirm that customers as co-producer is an integral part of value co-creation system, thus supporting the logic of customerization. Although the findings of this study can not be directly compared due to the lack of empirical literature, this study may alert firms should strategically determine the involvement of customer during operations of customization. Although the results are encouraging and supporting, the 19th International Conference on Production Research sample was not truly representative of the national population of manufacturing industry. Specifically, the sample tended to be larger in sales revenue or people and a significantly higher proportion of firms located in the middle of China. Therefore, the interpretation to other markets should be cautious. However for an exploratory study, none of these problems was considered to seriously bias the research results. Based on the analysis, this study makes the contributions in three aspects: First, the study provides empirical evidence to support the argument of customer integration in operations. Second, this study found that functional strategies significantly associated with customer interaction. Third, the congruence of both functional strategies coordination and customer interaction impacts significantly on firm’s competitive priorities. Firms with aligned customer integration strategy and functional strategies can achieve significantly better competitive priorities in cost, speed, flexibility and service. The empirical evidence of the paper deepens the understanding of value co-creation system and enables the practitioners to support the promise of customerization by integrating customer. ACKNOWLEDGEMENTS This study is supported by National Natural Science Foundation of China (No.70332001). 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