CUSTOMER PROFITABILITY AND SHORT RUN PRODUCT MIX DECISIONS LECTURE 3 - AGENDA • Traditional and costs-to-serve approach to customer profitability • What is customer value and how it is different form profitability • Theory of Constraints and why the definition of variable cost matters Prof. Teemu Malmi 2016 I – TRADITIONAL WAY • Product sales price less variable costs (less some fixed costs) = product (contribution) margin • Sum up customer purchases and resulting total (contribution) margin per customer • Sometimes adequate enough method to assess customer profitability! In which circumstances? Prof. Teemu Malmi 2016 CUSTOMER COSTS ? How our customers are different what comes to costs they impose on us? Prof. Teemu Malmi 2016 II – COST-TO-SERVE Prof. Teemu Malmi 2016 Typical ABC model Product profitability Production margin Product level costs Customer profitability Customer margin Delivery costs Company profitability Net profit Unused capacity R&D costs Batch level costs Direct Materials & Packaging Prof. Teemu Malmi 2016 Customer service Sales activities Facility sustaining activities Sum of production margins of all orders Total customer margin WHAT DO ABC TELL US? CONCLUSIONS? SO WHAT? Prof. Teemu Malmi 2016 COST VS. VALUE • Customer value builds up from all such things we are able to generate cash flow! • Customer costs do not reflect: – – – – Prof. Teemu Malmi 2016 III – CUSTOMER VALUE • How would you calculate customer value? This might be of importance in situations where some of the largest customers appear unprofitable based on your customer profitability analysis Prof. Teemu Malmi 2016 CASE: CUSTOMER VALUE AT ONE MAJOR BANK • Based on idea of Economic profit / Return on Economic Capital • Discounts future cashflows to present value • Is used e.g. for pricing in corporate banking • Inputs: – – – – – – Product mix, for example loan, cash limit, transaction volumes Assumptions about the use / change in use per year Banks margin per product Transaction fees per product Process / activity costs per year Funding cost Prof. Teemu Malmi 2016 CASE: CUSTOMER VALUE AT ONE MAJOR BANK • As a first step, estimated cash revenues from each product (margins + fees) for the lifetime of a loan are calculated • Similarly, both process and funding costs are estimated for each year • This ends up to a net cash flow from this customer • If we would discount these to present values, would this be enough for a bank to estimate the profitability or value of its customer? Prof. Teemu Malmi 2016 CASE: CUSTOMER VALUE AT ONE MAJOR BANK • The issue with banks is that certain products (e.g. loan, limit) tie up capital where as some do not (e.g. transactions) • This also brings in risks • Further inputs based on Basel II – Probability of default (PD, is based on internal rating) – Exposure at default (EAD, luottovasta-arvo in finnish) – Risk Weight (RW, is based on rating information and how economic capital is calculated) – Cost of capital – Funding cost Prof. Teemu Malmi 2016 CASE: CUSTOMER VALUE AT ONE MAJOR BANK • For both loan and limit, bank calculates Risk Weighted Assets (RWA), which equals EAD x RW. • As Basel requires Banks to have at least 8% of equity, it can now be calculated how much these products tie up banks own funds. (Capital required = RWA x 8%) • This is then multiplied by the cost of capital to end up with a capital charge for these products ( e.g. 10% of cost of capital x capital required) • When these capital charges are deducted from net cash flows computed earlier, bank ends up with economic profit (excluding taxes) this customer generates each year. Prof. Teemu Malmi 2016 LECTURE 3 - AGENDA • Traditional and costs-to-serve approach to customer profitability • What is customer value and how it is different form profitability • Theory of Constraints and why the definition of variable cost matters Prof. Teemu Malmi 2016 AN EXAMPLE OF SHORT TERM PRODUCT MIX DECISION UNDER CONSTRAINT Question: What products to produce in order to maximize firm profitability? CONVENTIONAL VARIABLE COSTING THROUGHPUT ACCOUNTING Income - Direct materials - Direct labour - Variable overhead = Contribution margin Income - Direct materials = Throughput (margin) Prof. Teemu Malmi 2016 Production Process Capacity Sawing-activity 300 h Packaging-activity 100 h Loading time in activity Product A Product B Sawing-activity 0,0005 h/pcs 0,0005 h/pcs Packaging-activity 0,001 h/pcs 0,0005 h/pcs Product A Product B Direct material costs 1 EUR/pcs 1 EUR/pcs Sales Price 2,5 EUR/pcs 2,5 EUR/pcs A 1000 pcs/h 2500 EUR/h 1000 EUR/h 1500 EUR/h B 2000 pcs/h 5000 EUR/h 2000 EUR/h 3000 EUR/h Throughput calculation Product Throughput in bottleneck Generated sales per hour Material costs Throughput Prof. Teemu Malmi 2016 THEORY OF CONSTRAINTS LESSONS • Maximize contribution per unit of limiting factor • In other words, typically which product yields highest €/hour • The idea is to maximize profitability of existing facilities • Irrespective of TOC ”theory”, the truly variable costs are of interest => In other words, you get different results depending on how you compute your contribution margin Prof. Teemu Malmi 2016 USING THROUGHPUT Production Process Capacity Sawing-activity 300 h Packaging-activity 100 h Loading time in activity Product A Product B Sawing-activity 0,0005 h/pcs 0,0005 h/pcs Packaging-activity 0,001 h/pcs 0,0005 h/pcs Product A Product B Direct material costs 1 EUR/pcs 1,5 EUR/pcs Sales Price 2,5 EUR/pcs 2,5 EUR/pcs A 1000 pcs/h 2500 EUR/h 1000 EUR/h 1500 EUR/h B 2000 pcs/h 5000 EUR/h 3000 EUR/h 2000 EUR/h Throughput calculation Product Throughput in bottleneck Generated sales per hour Material costs Throughput Prof. Teemu Malmi 2016 USING TRADITIONAL CONTRIBUTION MARGIN Production Process Capacity Sawing-activity 300 h Packaging-activity 100 h Loading time in activity Product A Product B Sawing-activity 0,0005 h/pcs 0,0005 h/pcs Packaging-activity 0,001 h/pcs 0,0005 h/pcs Product A Product B All "variable" costs 1,6 EUR/pcs 2,1 EUR/pcs Sales Price 2,5 EUR/pcs 2,5 EUR/pcs A 1000 pcs/h 2500 EUR/h 1600 EUR/h 900 EUR/h B 2000 pcs/h 5000 EUR/h 4200 EUR/h 800 EUR/h Throughput calculation Product Throughput in bottleneck Generated sales per hour Variable costs Throughput Prof. Teemu Malmi 2016 SUMMARY • How would you analyze the reliability of the product / service / customer profitability figures your company accounting system provides you? • Key learning points today? Prof. Teemu Malmi 2016
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