Revised 2/22/2013 VINYL FENCES, GATES AND HARDWARE

Revised 2/22/2013
VINYL FENCES, GATES AND HARDWARE
SECTION 02825
PART 1 – GENERAL
1.1 RELATED DOCUMENTS
A.
Drawings and general provisions of the contract apply to this section
1.2 SUMMARY
A.
This section includes the following
1. Polyvinyl chloride (PVC) fence and gate components
2. Gate hardware
1.3 REFERENCES
A. American Society for Testing and Materials
1.
2.
3.
4.
ASTM D256: IZOD Impact
ASTM D638: Tensile Properties: Type 1 Specimens; .2 in/min. crosshead speed
ASTM D648: Deflection Temperature under Flexural Load
ASTM D790: Flexural Properties
1.4 DEFINITIONS
A.
Posts are the vertical structure support members of the fence
B.
Rails are the horizontal structural support members of the fence or gate frame
C.
Pickets are the vertical members between bottom and top rails
D.
Gate Uprights are the vertical structural support members of the gate frame
E.
Aluminum Channel supports the inside rail
1.5 SUBMITTALS
A.
General: Submit the following according to the conditions of the contract
B.
Product Data: In the form of manufacturer's technical data, specifications, and installations for, fence, posts, gate
uprights, post caps, gates, gate hardware and accessories
C.
Samples for verification of PVC color in form of 3” lengths of actual product to be used in color selection
D.
Shop Drawings showing fence design
1.6 QUALITY ASSURANCE
A.
Installer Qualifications: Engage an experienced installer who has at least three years experience and has completed
at least five PVC fence projects with same material and of similar scope to that indicated for this project with a
successful construction record of in-service performance
B.
Single-Source Responsibility: Obtain PVC fences and gates, including accessories, fittings, and fastenings, from a
single source
1.7 PROJECT CONDITIONS
A.
Field Measurements: Verify layout information for fences and gates shown on the drawings in relation to the property
survey and existing structures. Verify dimensions by field measurements
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VINYL FENCES, GATES AND HARDWARE
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1.8 WARRANTY
A.
Manufacturer's Warranty: Transferable limited lifetime warranty extends to the original purchaser or transferee as
specified for vinyl fencing. Separate and distinct warranties apply to hardware and other products
PART 2 – PRODUCTS
2.1 FENCE MATERIALS
A.
General: Provide PVC fence materials recognized to be of type indicated and test in accordance to ASTM standards
B.
Available Manufacturer: Subject to compliance with requirements, manufacturers offering products that may be
incorporated in the work include
1.
Barrette Outdoor Living
7830 Freeway Circle
Middleburg Heights, OH 44130
Phone (888) 549-7350 & Fax (440) 891-5267
List Sales Representative Contact Information
C.
Polyvinyl Chloride (PVC) Fence Components: Posts, rails, pickets, gate uprights, post caps, and accessories shall be
of high impact and Ultra Violet (U.V.) resistant. (Profiles made of Rigid PVC: compounds are tested in compliance to
ASTM D1784 and achieves a Cell Class of 13344B)
D.
Proprietary Product (s)/System(s): Barrette Outdoor Living
1.
Post Profile Types and Sizes as indicated on the drawing are as follows:
a. 4”x4”x .115 wall
b. 4”x4”x .155 wall
c. 4.75”x 4.75”x.185 wall
d. 5”x5”x .115 wall
e. 5”x5”x .160 wall
f. 5”x5”x .250 wall
2.
Rail Profile Types and Sizes as indicated on the drawing are as follows:
a. 1.5”x1.8”
b. 1.5”x5.5”
c. 1.75”x2.75”
d. 1.75”x3.9”
e. 1.75”x5.5”
f. 1.75”x7”
g. 2”x3.5”
h. 2”x6”
i. 2.25”x7”
3.
Picket Profile Types and Sizes as indicated on the drawing are as follows:
a. .75”x6”
b. .75”x7”
c. .75”x8”
d. .875”x1.5”
e. .875”x2”
f. .875”x3
g. .875”x6”
h. .875”x8”
i. .875”x11.3”
j. .875”x12.92”
k. 1”x1”
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SECTION 02825
l. 1”x6”
m. 1.5”x1.5”
n. 1.375”x1.375”
4.
Gate Uprights as indicated on the drawing are as follows:
a. 4”x4”
b. 3.5”x2”
c. 4.7”x2.75”
5.
Picket Tops & Gate Upright Top as indicated on the drawing are as follows:
a. .875”x1.5” Spade
b. .875”x3” Spade
c. .875”x3” Dog ear
d. 1.5”1.5” Pyramid
e. 1.375”x1.375” Pyramid
f. 2”x3.5” Gate Upright Top
6.
Post Tops as indicated on the drawing are as follows:
a. 4”x4” or 5”x5” Pyramid
b. 4”x4” or 5”x5” Internal
c. 4”x4” or 5”x5” Gothic
d. 4”x4” or 5”x5” New England
e. 5”x5” Federation
f. 5”x5” Ball Cap
g. 5”x5” Contemporary
h. 5”x5” Coachman
i. 5”x5” Solar Cap
7.
Accessories
a. Manufacturers' standard gate brace, screw caps, rail end reinforces, and other as required
2.2 MISCELLANEOUS MATERIALS
A.
Stiffener Channels
1. 1.790 x 2.230 x 93” .0625 thick extruded Aluminum Insert
B.
Fasteners and Anchorage
1.
2.
3.
C.
PVC Cement
1.
D.
Stainless Steel
All fasteners to be concealed or colored heads to match
Provide sizes as recommended by fence manufacturer
As recommended by fence manufacturer
Reinforcing
1. Extruded Aluminum post stiffener, up to 106” tall or as specified by manufacturer
2.3 GATE HARDWARE & ACCESSORIES
A.
Provide hardware and accessories for each gate according to the following requirements
1.
Hinges: Size and material to suit gate size, Provide one pair of hinges for each gate
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2.
3.
Latch: Manufacturers' standard self latching, glass filled nylon and stainless steel composition single or dual
access gravity latch. Provide one latch per gate
Hardware: Stainless Steel/Plastic. Provide sizes as recommended by fence manufacturer
2.4 MATERIALS – BARRETTE/ACTIVEYARDS PVC FENCE SYSTEM MATERIALS
Note: Edit and revise information below to suit project requirements:
A.
[Insert Product Name: 6’x8’ Home Dogwood, White with Gate]
B.
Posts: X pieces of extruded square profile: [Specify Type and Size]
C.
Rails: X pieces of extruded profile: [Specify Type (s) and Size]
D.
Picket: X pieces of profile: [Specify Type (s) and Size]
E.
Picket Cap Styles: [Specify Type (s) and Size]
F.
Post Top Style: [Specify Type (s) and Size]
G. Lattice and other: [Specify Type (s) and Size]
H.
Aluminum Reinforcements: [Specify Type (s) and Size]
I.
Gate Components: [Specify Type (s) and Size]
J.
Hardware Options: [Specify Type (s) and Size for Latch, Hinge, Drop Rod, etc.]
2.5 CONCRETE
A.
Select a concrete that has consistent physical properties of Portland cement, complies to: ASTM C150 and has
aggregates that complies to ASTM C33 when mixed with portable water. This concrete mixture must achieve a
minimum 28-day compressive strength of 2000 psi. Use at least four sacks of cement per cubic yard, 1” maximum
size aggregate, 3” maximum slump. Use ½” maximum size aggregate in post where required
B.
Packages Concrete Mix: Mix dry-packaged of normal-weight concrete must conform to ASTM C387 when mixed with
clean water to obtain a 2-3” slump
PART 3 – EXECUTION
3.1 INSTALLATION, GENERAL
A.
Install fence in compliance with manufacturer’s written instructions. During installation, PVC components shall be
carefully handled and stored to avoid contact with abrasive surfaces. Install components in sequence as
recommended by fence manufacturer
1.
2.
3.
Install fencing as indicated on the drawings provided
Variations from the installation indicated must be approved
Variations from the fence and gate installation indicated and all costs for removal and replacement will be the
responsibility of the contractor
3.2 FENCE, INSTALLATION
A.
Excavation: Drill or hand-excavate (using post hole digger) holes for posts to diameters and spacing indicated, in firm,
undisturbed or compacted soil
1.
2.
If not indicated on drawings, excavate holes for each post to a minimum diameter of 12”
Unless otherwise indicated, excavate hole depths not less than 30” or to frost line
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B.
Posts: Install posts in one piece, plumb and in line. Space a maximum of 8’ feet o.c. unless otherwise indicated.
Enlarge excavation as required to provide clearance indicated between post and side of excavation
1.
Protect portion of posts above ground from concrete splatter. Place concrete around posts and vibrate or tamp
for consolidation. Check each post for vertical and top alignment and hold in position during placement and
finishing operations
a.
b.
c.
d.
e.
C.
Top and Bottom Rails
1.
2.
3.
D.
Where necessary, install middle rails in one piece into routed hole in posts with larger holes facing down. Except
at sloping terrain, install middle rails level
Pickets
1.
F.
Install rails in one piece into routed hole fabricated into posts to receive top and bottom rails, and middle where
necessary. Except at sloping terrain, install rails level
Prior to installation of rails into posts, insert concealed aluminum channel stiffeners in bottom rail, as specified
manufacturer
At posts to receive concrete fill, tape rail ends to prevent seepage when filling post with concrete
Middle Rails
1.
E.
Unless otherwise indicated, terminate top of concrete footings 3” below adjacent grade and trowel to a
crown to shed water
Secure posts in position for manufacturers' recommendations until concrete sets
After installation of rails and unless otherwise indicated, install reinforcing in posts in opposing comers of
post as shown and fill end and gate posts with concrete to level as indicated. Concrete fill shall completely
cover the reinforcing steel and gate hardware fasteners. Consolidate the concrete by striking the post face
with a rubber mallet, carefully tamping around the exposed post bottom
Install post caps. Use manufacturer’s recommended glue
Remove concrete splatters from PVC fence materials with care to avoid scratching
Install pickets in one piece as per manufacturer recommendations. Install pickets plumb
Fence Installation at Sloping Terrain
1.
At sloping terrain rails may be racked (sloped) or stepped to comply with manufacturers' recommendations
G. Gate(s) Installation
1.
2.
3.
4.
5.
Prior to installation of rails into posts, apply PVC cement into sockets per manufacturer's recommendations
Bottom rail shall include minimum (2) drainage holes
Assemble gate prior to fence installation to accurately locate hinge and latch post. Align gate horizontal rails with
fence horizontal rails
Install gates plumb, level, and secure for full opening without interference according to manufacturer's
instructions
Gate Latch Installation. Install gate latch according to manufacturer's instructions. Adjust for smooth, trouble-free
operation
Allow minimum 72 hours to let concrete set-up before opening gates
3.3 Cleanup
A.
Clean up debris and unused material and remove from jobsite