Copyright © 2014. Infor. All Rights Reserved. www.infor.com 1 Infor SyteLine March 4, 2014 01_0010900_IEN0004_SYT SyteLine: Using Bills of Material & Engineering Change Notices (BOM/ECN) Copyright © 2014. Infor. All Rights Reserved. www.infor.com 2 Tools you can use • Chat • Type your question and click Send • Raise your hand • Let the facilitator know you have a question • Annotation tools • Select an annotation tool and click inside the Content Viewer to use Copyright © 2014. Infor. All Rights Reserved. www.infor.com 3 Training server information • Install Citrix client for SyteLine application from the following location: https://inforeducation.infor.com Log on credentials: User ID: SytelineTest011 – 017 Password: nah5rehest Copyright © 2014. Infor. All Rights Reserved. www.infor.com 4 Introductions • Name and location • Course expectations Copyright © 2014. Infor. All Rights Reserved. www.infor.com 5 Learning objectives After completing this course, you will be able to: • Describe the general procedure for creating a bill of materials (BOM). • Create item records for use in a BOM. • Create item operation records, to include outside operations. • Create resource and work center records. • Create material records, to include alternate materials and add them to item operations. • Generate BOM reports. • Copy routings and BOMs. • Activate Engineering Change Notice (ECN) control and manage item revisions through ECNs. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 6 Agenda • • • • • • • • • Lesson 1: Introduction to Bills of Material (BOM) Lesson 2: Creating items for use in a BOM Lesson 3: Creating resources and work centers for use in a BOM Lesson 4: Creating item routing for use in a BOM Lesson 5: Creating and adding materials Lesson 6: Adding outside operations Lesson 7: Other BOM activities Lesson 8: Setting up Engineering Change Notices (ECNs) Lesson 9: Using Engineering Change Notices (ECNs) Copyright © 2014. Infor. All Rights Reserved. www.infor.com 7 Lesson 1: Introduction to Bills of Material (BOM) Copyright © 2014. Infor. All Rights Reserved. www.infor.com 8 Learning objectives After completing this lesson, you will be able to: • Define the SyteLine BOM. • Identify the five BOM types. • Explain the general procedure for creating a BOM. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 9 What is the SyteLine BOM? • Bill of materials - a comprehensive list of raw materials, components, and assemblies required to build or manufacture a product • Routing - group of operations, or steps that must be performed to assemble an item Routing for SA-50910 Step Description 10 Weld 20 Paint 30 Assemble 40 Inspect Bill of Materials for SA-50910 Bill of Manufacture for SA-50910 SA-50910, Bicycle Frame SA-50910, Bicycle Frame TR-20000, Aluminum Frame SP-908, Sprocket PT-10000, Blue Paint 10, Weld TR-20000, Aluminum Frame 20, Paint PT-10000, Blue Paint 30, Assemble SP-908, Sprocket 40, Inspect SyteLine - bill of manufacture is "bill of materials" or "BOM” Copyright © 2014. Infor. All Rights Reserved. www.infor.com 10 Types of BOMs • • • • • Current – used as a template Standard Job Production Schedule Estimating BOM Types – Arrows represent copy directions Copyright © 2014. Infor. All Rights Reserved. www.infor.com 11 SyteLine resource model Parts of a BOM SyteLine Resource Model Copyright © 2014. Infor. All Rights Reserved. www.infor.com 12 Creating a BOM overview • Procedure Step 1 Create item records Step 5 Create work center records Step 2 Create shift records Step 3 Create resource records Step 6 Create operations for end item Step 4 Create resource groups Step 7 Create material records for operations Copyright © 2014. Infor. All Rights Reserved. www.infor.com 13 Forms The primary forms for creating a BOM: • Current Operations - contains information about the time and resources required for an operation. • Current Materials - contains information about the materials used for an operation. • Engineering Workbench - shows key operation and material fields and allows you to add both operation and material records to a BOM. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 14 Origin of BOM default values Many default values on the following forms originate from other forms: • Work centers • Operations • Materials Copyright © 2014. Infor. All Rights Reserved. www.infor.com 15 Check your understanding Copyright © 2014. Infor. All Rights Reserved. www.infor.com 16 Check your understanding In SyteLine, what is the difference between an item routing and a bill of materials? An item routing is a group of operations, or steps that must be performed to assemble an item. A bill of materials (BOM) describes the set of materials needed to complete each of the operations. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 17 Check your understanding There are five different BOM types in SyteLine. Which one of the BOM types serves as a master template for the other BOM types? Current BOM Copyright © 2014. Infor. All Rights Reserved. www.infor.com 18 Check your understanding Place the activities in the correct order that they must be performed to build a bill of materials. Place a number to the left of each step to indicate the sequence in which each step should be performed. _1_ 5 ___ 4 ___ 6 ___ 2 ___ 3 ___ _7_ Create item records. Create work center records. Create resource group records. Create operation records for your end item. Create shift records. Create resource records. Create material records for your operations. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 19 Lesson 2: Creating items for use in a BOM Copyright © 2014. Infor. All Rights Reserved. www.infor.com 20 Learning objectives After completing this lesson, you will be able to: • Identify the key item fields for creating a BOM. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 21 Introduction • In this lesson, we will focus on a few of the fields that are key to creating BOMs. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 22 Item fields specific to BOMs • Items form – General tab • Items form – Planning tab • Inventory Parameters form Copyright © 2014. Infor. All Rights Reserved. www.infor.com 23 Items form - General tab • Stocked • Alternate Item • Type • • • • Material Fixture Tool Other • Source • Purchased • Manufactured • Transferred • U/M • Low Level Code Copyright © 2014. Infor. All Rights Reserved. www.infor.com 24 Items form - Planning tab • Shrink Factor – linked to the Yield field on any of the item’s operations • Phantom Flag – used for subassembly not normally stocked Copyright © 2014. Infor. All Rights Reserved. www.infor.com 25 Inventory parameters • Low-Level On Line check box – if checked, low-level codes of affected items when a change is made to a BOM or when creating a new BOM are recalculated Copyright © 2014. Infor. All Rights Reserved. www.infor.com 26 Demo: Create items for a bill of materials • Observe as your instructor demonstrates how to create one of the items that will be used later for a bill of materials. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 27 Exercise 2.1: Create items for a bill of materials • Refer to your Training Workbook for instructions to complete this activity on your own. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 28 Check your understanding Copyright © 2014. Infor. All Rights Reserved. www.infor.com 29 Check your understanding What does a low-level code of zero indicate for an item? That the item is an end item (finished good) and is not a subcomponent of another item. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 30 Check your understanding Which of the following may be a phantom item in a BOM? a) b) c) d) An item that cannot be seen A prototype of the end item being manufactured A non-inventoried item that is included for cost balancing A subassembly that is not stocked that may be sold as a replacement part Copyright © 2014. Infor. All Rights Reserved. www.infor.com 31 Lesson 3: Creating resources and work centers for use in a BOM Copyright © 2014. Infor. All Rights Reserved. www.infor.com 32 Learning objectives After completing this lesson, you will be able to: • List the steps for creating a resource record. • Describe the use of a resource group. • List the steps for creating a work center record. • Explain how a work center affects planning and scheduling. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 33 Introduction • Items for BOM have been created. • Resources, resource groups, and work centers are now needed before defining operations. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 34 Creating resource records • Resource – non-specific person, machine, or tool. Examples: • • • • • Machine Crew Fixture Space Tool • Procedure • Create a resource record. • Complete the header fields. • Specify the shifts that a resource is available. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 35 Creating resource group records • Resource group is a list of similar resources such as crew, machine, or fixtures. • Resource groups, not resources, are assigned to operations. • Procedure • Create a resource group record. • Complete the header fields. • Specify the resources that are part of the group. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 36 Modeling specific and alternate resources • Assigning a specific resource to an operation • Create resource group with only one resource • Specifying alternate resources • In the resource group, list primary resource first • Add additional alternate resources • Set allocation rule to Select In Sequence Copyright © 2014. Infor. All Rights Reserved. www.infor.com 37 Creating work center records • Work center fields that indirectly affect planning and scheduling: • • • • • Schedule Driver (defaults from resource group) Efficiency (affects cost and scheduling) Queue Hours (wait time prior to operation) Finish Hours (wait time after operation) Resource Groups (scheduling) • Procedure • Department • Resource Groups Copyright © 2014. Infor. All Rights Reserved. www.infor.com 38 Demo: Resources, resource groups, and work centers • Observe as your instructor demonstrates how to create a resource, a resource group, and a work center. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 39 Exercise 3.1: Resources, resource groups, and work centers • Refer to your Training Workbook for instructions to complete this activity on your own. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 40 Check your understanding Copyright © 2014. Infor. All Rights Reserved. www.infor.com 41 Check your understanding How can you assign one specific resource to an operation? Create a resource group that contains only that specific resource. Then assign that resource group to the operation. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 42 Check your understanding After creating a new resource, what happens if you do not assign a shift to it? a) The resource can’t be scheduled. b) The shift for the resource defaults to first shift, 5 days per week. c) The resource is considered available 24 hours a day, 7 days per week d) The resource record can’t be saved until you assign it a shift. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 43 Check your understanding True or false. Resources cannot be directly assigned to operations. They must be part of a resource group. True. Only resource groups can be assigned to an operation. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 44 Check your understanding How do you specify that the member resources of a resource group are to be selected for an operation in the same order as they are listed in the resource group? By selecting the In Sequence allocation rule on the Resource Group form. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 45 Lesson 4: Creating item routing for use in a BOM Copyright © 2014. Infor. All Rights Reserved. www.infor.com 46 Learning objectives After completing this lesson, you will be able to: • Identify the key fields on the Current Operations form for creating a BOM. • Describe the procedure for adding an operation to an item. • Explain how resource groups are assigned to an operation. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 47 Introduction • The following elements for our BOM have been created in the last two lessons: • • • • Items Resources Resource groups Work centers • In this lesson you will learn how to add operations records to an item routing, set production times, and assign resource groups to each operation. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 48 Creating operation records for an item • An operation specifies the times, resources required, and costs of a manufacturing process step. • For this course, we will look at: • Creating an operations record. • Filling in the manufacturing time fields. • Specifying resource groups required to perform the operation. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 49 Procedure To add operation records to a new item routing: 1. 2. 3. 4. Open the Current Operations form. Turn off the Filter-in-Place mode. Select Actions > New. Select the item for which you are creating the routing from the Item drop-down list. 5. Select an operation number from the drop-down list or accept the default number. 6. Select a work center from the drop-down list. 7. Save the record. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 50 Current Operations – Standards tab • Complete the fields on the Standards tab: • Fixed schedule fields • Use Fixed Schedule check box • Fixed Sched Hours • Hours/Piece fields • Machine Hours per Piece • Pieces per Machine Hour • Labor Hours per Piece • Pieces per Labor Hour • Sched Driver field – important • Run Duration • Yield • Hours fields (Move, Queue Time, Setup, Finish, Use Offset, Offset Hours) Copyright © 2014. Infor. All Rights Reserved. www.infor.com 51 Current Operations – Resources tab • Resource Group and Description • Default from the work center • Up to six resource groups • Quantity • Setup Resource Group • Must be set if setup time is specified on Standards tab Copyright © 2014. Infor. All Rights Reserved. www.infor.com 52 Current Operations – Costs tab • Costing fields (direct costs) • Overhead rates fields (indirect costs) Adding notes to an operation: • • • • • Select Actions > Notes for Current. Type a [subject] for the note into the Subject field. Select the Internal check box. Type the [text of the note] (or copy and paste) into the Note field. Click OK. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 53 Demo: Item routing • Observe as your instructor demonstrates how to create an operation record for a new item routing. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 54 Exercise 4.1: Item routing • Refer to your Training Workbook for instructions to complete this activity on your own. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 55 Check your understanding Copyright © 2014. Infor. All Rights Reserved. www.infor.com 56 Check your understanding When entering the hours per piece on an operation record, the value of which field determines whether the Machine Hours per Piece field or the Labor Hours per Piece field is used? The Sched Driver field – Machine or Labor Copyright © 2014. Infor. All Rights Reserved. www.infor.com 57 Check your understanding An item’s yield amount for an operation is linked to which field on the item record? a) b) c) d) Shrink Factor Lot Number Safety Stock Percent Unit Cost Copyright © 2014. Infor. All Rights Reserved. www.infor.com 58 Check your understanding For an operation, the delay time between the completion of this operation and the start of the next operation in the routing describes which field on the Operations form? a) b) c) d) Move Queue Time Setup Finish Copyright © 2014. Infor. All Rights Reserved. www.infor.com 59 Lesson 5: Creating and adding materials Copyright © 2014. Infor. All Rights Reserved. www.infor.com 60 Learning objectives After completing this lesson, you will be able to: • Identify the key fields on the Current Materials form for creating a BOM. • List the steps for adding materials to an operation. • Explain how alternate materials are specified for an operation. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 61 Introduction • In previous lesson, we: • Created routings with groupings of operations that define the steps to assemble the products. • Defined our production standards and assigned resource groups for each operation. • In this lesson you will learn how to add materials to operations, and how to specify alternate materials as needed. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 62 Adding materials to an operation • To add materials to an operation: • Create material records • Complete the quantity per fields • Costing information covered in another course Copyright © 2014. Infor. All Rights Reserved. www.infor.com 63 Procedure • From appropriate Operations form, click Materials. • Inventory item: Current Materials form • Job: Job Materials form • Production schedule item: Production Schedule Item Materials form • Production schedule release: Production Schedule Release Materials form • Estimate job: Estimate Materials form • Complete fields on tabs: • Materials tab • Costs tab • Resources tab • Save the record. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 64 Current Materials – Materials tab • Complete fields as needed: • • • • • • • • • • • Material Quantity Per Lot Quantity/Unit Scrap Factor Probable Effective Obsolete Backflush Backflush Location Alt Group Alt Group Rank Copyright © 2014. Infor. All Rights Reserved. www.infor.com 65 Current Materials – Costs tab • Costing fields (direct costs) • Overhead Rates fields (indirect costs) Copyright © 2014. Infor. All Rights Reserved. www.infor.com 66 Current Materials – References tab • Complete fields as needed: • • • • Assembly Seq Ref Seq Reference Designator Bubble # Copyright © 2014. Infor. All Rights Reserved. www.infor.com 67 How to specify alternate materials for an operation 1. 2. 3. 4. 5. Add primary material first and take note of Alt Group number. Add alternate material. Change Alt Group number to be the same as primary material number. Alt Group Rank of alternate material = 1. Add more alternate materials as needed. For Item 2, Item 3a is primary material, Item 3b is first alternate material, Item 3c is second alternate material Copyright © 2014. Infor. All Rights Reserved. www.infor.com 68 How to change the ranking within an alternate group • Ranks for Alternate Materials form: 1. 2. 3. 4. Select material record of the primary material. Click Ranks. Select an alternate material. Click Up or Down to change the rank order of selected alternate material. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 69 Demo: Job materials • Observe as your instructor demonstrates how to add a material to an operation. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 70 Exercise 5.1: Job materials • Refer to your Training Workbook for instructions to complete this activity on your own. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 71 Check your understanding Copyright © 2014. Infor. All Rights Reserved. www.infor.com 72 Check your understanding Describe how the Effective Date field on the Current Materials form is used. If an effective date is specified, the planner will ignore the operation containing this material. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 73 Check your understanding If a material for an operation has an Alt Group Rank value of 1, it indicates that __________________________. a) b) c) d) The material is the primary material in an Alt Group The material is not part of an Alt Group The material is the first alternate material in an Alt Group The material is sequenced as the first component of an assembly Copyright © 2014. Infor. All Rights Reserved. www.infor.com 74 Check your understanding True or false. Materials for an operation may only be inventoried items. False. Non-inventoried items may also be used. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 75 Lesson 6: Adding outside operations Copyright © 2014. Infor. All Rights Reserved. www.infor.com 76 Learning objectives After completing this lesson, you will be able to: • List the system records that must be set up for using outside operations in a routing. • Explain the process for creating an item for an outside operation. • Describe the procedures for processing an outside operation. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 77 Introduction • If the actual work on an operation is performed at a location other than your shop floor, you must perform special steps to capture the status of the operation for accurate APS, scheduling, and costing. • If you do not represent and manage an outside operation properly, the effects can ripple down through subsequent processes, resulting in an over-conservative plan and schedule. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 78 Setting up outside operations Outside operations can be set up so that the system: • Captures the cost of the outside processing in a separate GL account. • Uses a PO to order the work from the vendor. • Uses that PO’s due date when scheduling the finish date of the operation. • Automatically prompts you to issue the processed material to the job when you receive the PO and then moves the finished pieces to the next routing step. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 79 On the Scheduling Shifts form • Open the Scheduling Shift form and: • Create a shift that starts on Sunday at 00:00 hours and ends on Saturday at 24:00 hours (7 days x 24 hours). Copyright © 2014. Infor. All Rights Reserved. www.infor.com 80 On the Resources form • Open the Resources form and: • Create a new resource for the outside operation. • General tab – accept the default values for all fields • Shifts tab – add the scheduling shift created in previous step (24 x 7) Copyright © 2014. Infor. All Rights Reserved. www.infor.com 81 On the Resource Groups form • Open the Resource Groups form and: • • • • • Create a new resource group. In the Infinite Capacity After field, type 0. Select the Infinite check box. Select the Resources tab. Add the outside resource created on the previous slide to the resource group. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 82 On the Work Centers form • Open the Work Centers form and: • • • • Create a new work center to use for outside operations. On Scheduling tab, select the Outside check box. Select the Resource Groups tab. Add the infinite resource group created on the previous slide. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 83 On the appropriate Operations form • Open the Current Operations form and: • • • • • Add a new operation. Select the outside work center created on previous slide. Type fixed schedule hours or hour per piece/pieces per hour. Set the Move and Finish times for transit time to and from the vendor. Set the Fixed or Variable hours equal to the time it will take the vendor to complete this operation. • Select Resources tab and verify that the infinite resource group created earlier is displayed. • Select Costs tab and type 0 into all of the costing rate fields. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 84 On the Items form • Open Items form and: • • • • • • • Add a new item to represent the outside operation. Clear the Stocked check box. Select Purchased for the Source. Select Other for the Type. Select Actual for the Cost Type. Select Specific for the Cost Method. Select Controls tab and select the Lot Tracked check box. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 85 On the appropriate Materials form • Open the Operation record for the outside operation and: • • • • Click Materials. Add the item created for the outside operation as a material. Type 1 into the Quantity field. Select the Lot Quantity radio button. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 86 Processing an outside operation • Unposted Job Transactions form - enter transaction to move WIP from previous operation to outside operation. • Post Job Transactions form – post the transaction. • Operations form – ensure all operations before outside operation are completed. • Create a source purchase order (PO). • Send PO and materials to vendor (due date = scheduled end date of operation). • Receive materials from vendor. • Automatic issue of materials to the job • Automatic record the operation complete and move materials to next operation. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 87 Scenario: Adding outside operations • Refer to your Training Workbook for instructions to complete this activity on your own. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 88 Check your understanding Copyright © 2014. Infor. All Rights Reserved. www.infor.com 89 Check your understanding How should a scheduling shift for an outside operation resource be set up? As a 24-hour, 7-days a week shift Copyright © 2014. Infor. All Rights Reserved. www.infor.com 90 Check your understanding What should be done on the Costs tab on the Current Operations form for an outside operation? Type 0 into all of the costing rate fields. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 91 Check your understanding What item type should be used for an item that is created to be used in an outside operation? The item type should be set to Other. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 92 Lesson 7: Other BOM activities Copyright © 2014. Infor. All Rights Reserved. www.infor.com 93 Learning objectives After completing this lesson, you will be able to: • Explain the use of the Item Current Routing and Indented Current BOM reports. • Describe the procedure to copy a BOM/routing. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 94 Introduction • There are other activities in SyteLine that you may find useful when working with BOMs. • These activities include: • Generating some useful reports of BOM information • Copying routings/BOMs • Using the Engineering Workbench to create or edit BOMs Copyright © 2014. Infor. All Rights Reserved. www.infor.com 95 Generating Item Current Routing Report • Shows each operation for the standard job for a selected range of items, product codes, and operations. • Also includes: • Materials • Alternate materials • Notes • May also include: • ABC codes • Reference fields Copyright © 2014. Infor. All Rights Reserved. www.infor.com 96 Generating Indented Current BOM Report • Shows the indented component material requirements of a parent item, indicated in the item's current BOM. • Can be produced for a range of: • Items • Product codes • ABC codes • Can be filtered by: • • • • Item type Item source Stocked/non-stocked Other Copyright © 2014. Infor. All Rights Reserved. www.infor.com 97 Copying routings/BOM • Open Master Explorer > Modules > Production > Jobs > Activities > Copy Routing BOM form. • Select source and destination of the copy activity. • Select or enter appropriate data to specify the elements of a routing or BOM that you want to copy. BOM types – Arrows represent copy directions • Click Process. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 98 Copy Routing BOM form • Fields for setting copy parameters: • • • • • • • • • From Category To Category Job Sched ID Rework Item Release Revision Starting and Ending Operation • • • • • • • • Copy UET Values Copy Indented BOM Extend by Scrap Factor Option Labor, Material, or Both After Oper Effective Copy to PS Release BOM Copyright © 2014. Infor. All Rights Reserved. www.infor.com 99 Use the Engineering Workbench for BOM activities Engineering Workbench form Copyright © 2014. Infor. All Rights Reserved. www.infor.com 100 Use the Engineering Workbench for BOM activities, continued • Selecting transactions • Use the view field to select the type of BOM and the other header fields to select the item, job, or production schedule to which you want to add routing/BOM information. • Creating routings • Use the operations grid to add new operation records. Right-click an operation for more actions. • Adding materials • Use the materials grid to add new material records. Right-click a material for more actions. • Left pane • Easily view all BOM items, operations, materials. • Copy operations and materials from various BOMs to BOM on the right. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 101 Check your understanding Copyright © 2014. Infor. All Rights Reserved. www.infor.com 102 Check your understanding Give an example of how you might use the Copy Routing/BOM activity. Some examples include: • To create a BOM for a different item with only minor editing • To use an item’s current BOM as a job BOM • To use an item’s current BOM as an estimate BOM for a quote Copyright © 2014. Infor. All Rights Reserved. www.infor.com 103 Check your understanding List two advantages that using the Engineering Workbench to create a BOM provides. Some advantages include: • One form to add or edit routing/BOMs • Using the BOM filter button to customize views of BOMs • Using the Copy BOM button to copy routings/BOMs • Using the Copy Operation and Copy Material buttons to copy operations and materials from BOMs in the left pane to BOMs in the right pane Copyright © 2014. Infor. All Rights Reserved. www.infor.com 104 Lesson 8: Setting up Engineering Change Notices (ECNs) Copyright © 2014. Infor. All Rights Reserved. www.infor.com 105 Learning objectives After completing this lesson, you will be able to: • List the steps for activating ECN control. • Identify the supporting code lists that must be set up for ECNs. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 106 Introduction • SyteLine Engineering Change Notices (ECNs) are used to control and track revisions made to a bill of materials or to the routing of an item. The ECN process is crucial in ensuring high quality, safety, and consistency of products. • ECN control provides following features: • • • • Keeps a comprehensive audit trail of changes Maintains notification distributions Requires approval prior to changes Prevents changes outside of an ECN Copyright © 2014. Infor. All Rights Reserved. www.infor.com 107 Activating ECN control • ECN planning • • • • Which BOM types and items need control List of reasons that changes are needed Priorities for implementation Distribution lists for notifications and approvals • Inventory Parameters form • Select BOM types to control (Current, Job, or Estimating) • All – all changes for that BOM type are under ECN control • Individual – only items within that BOM type with Revision Track check box selected are under ECN control • Never – ECNs are not used for that BOM type Copyright © 2014. Infor. All Rights Reserved. www.infor.com 108 Activating ECN control, continued • At the item level • ECN control for that BOM type is set to Individual on Inventory Parameters form • Item header fields: • • • • Revision Track - must be selected for ECN control to be active Revision ECN Drawing Number Copyright © 2014. Infor. All Rights Reserved. www.infor.com 109 Supporting code lists for ECN control • ECN reason codes • Every ECN requires a reason for any changes that are to be made. • Establish standard set of reasons. • ECN priority codes • Priorities should be established to define suggested time limits for making changes. • ECN distribution codes • Approvers and those who need to be notified of changes can be established through the use of ECN distribution codes. • All three forms can be found in Master Explorer > Modules > Materials > Engineering Change Notices > Files folder. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 110 Scenario: ECN set up • Refer to your Training Workbook for instructions to complete this activity on your own. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 111 Check your understanding Copyright © 2014. Infor. All Rights Reserved. www.infor.com 112 Check your understanding What are the three BOM types that ECN control can be established for? 1. Current BOM 2. Job BOM 3. Estimating BOM Copyright © 2014. Infor. All Rights Reserved. www.infor.com 113 Check your understanding If the ECN Use for Current BOM/Routings parameter on the Inventory Parameters form is set to Individual, how would you activate ECN control for an item’s routing and BOM? By selecting the Revision Track check box on the item record. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 114 Lesson 9: Using Engineering Change Notices (ECNs) Copyright © 2014. Infor. All Rights Reserved. www.infor.com 115 Learning objectives After completing this lesson, you will be able to: • Identify the steps for creating an ECN. • List the steps for creating an ECN item. • Describe the process for approval/disapproval of an ECN. • Explain how item revisions are made. • Identify the criteria for posting ECNs. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 116 Introduction • Steps to making BOM changes through ECNs are depicted on the right. • Notice there are three ways to create ECN items. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 117 Creating an ECN • • • • Engineering Change Notices form Contains header information for the ECN Does not contain specific changes to routings/BOMs Form fields: • Status • Requested – default upon creation of ECN • Approved • Complete • History • Dates – Requested, Effective, Approved, Completed • Code fields – Priority, Reason, Distribution Copyright © 2014. Infor. All Rights Reserved. www.infor.com 118 Demo: ECN creation • Observe as your instructor demonstrates the steps to create ECN records. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 119 Exercise 9.1: ECN creation • Refer to your Training Workbook for instructions to complete this activity on your own. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 120 Creating ECN items • An ECN item is a change you want to make to a BOM. • Three methods for creating ECN items: 1. Manually create operation or material ECN items. 2. Generate ECN items using mass material substitution. 3. Copy ECN items from existing ECNs. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 121 Adding operation or material ECN manually • From Engineering Change Notice form, click ECN Items. • Complete form fields. Important fields include: • Type – the BOM type and BOM element (operation or material) for which the change is being made • Action Code – Add, Update, or Delete • Item – for the BOM being changed • Operation – for the routing operation being changed • Revision – number of the item revision (item revision can be created later) Copyright © 2014. Infor. All Rights Reserved. www.infor.com 122 Generating ECN items using mass material distribution • Uses the Material Substitution ECN Item Generation form • • • • • • • • • To ECN Line Status Group Default Effective Date Mfg Type Current Material, Quantity, and U/M Substitute Material, Quantity, and U/M Starting and Ending Item, Product Code Process Preview and Commit Copyright © 2014. Infor. All Rights Reserved. www.infor.com 123 Copying ECN items • Copy Engineering Change Notices form • Can also copy History ECNs • Form fields: • From Type • Line Status • From and To ECN • Starting and Ending ECN Line • Job Type • Process Preview and Commit Copyright © 2014. Infor. All Rights Reserved. www.infor.com 124 Demo: ECN items creation • Observe as your instructor demonstrates how to create ECN items and ECN items for mass substitutions. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 125 Exercise 9.2: ECN items creation • Refer to your Training Workbook for instructions to complete this activity on your own. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 126 Approving/Disapproving ECNs • An ECN must be approved or not approved before it can be posted. • All ECN items within the ECN must be approved or not approved before the ECN can be approved or not approved. • Status of the ECN items and the ECN can be individually changed manually or by using a change status utility. • Change ECN item status • Change ECN status utility Copyright © 2014. Infor. All Rights Reserved. www.infor.com 127 Change ECN item status • Used to change status of several ECN items at once • Form fields: • From and To item status • Starting and Ending ECN, ECN line • Process Preview and Commit Copyright © 2014. Infor. All Rights Reserved. www.infor.com 128 Change ECN Status utility • Used to change status of several ECNs at once • Form fields: • From and To status • Starting and Ending ECN • Process Preview and Commit Copyright © 2014. Infor. All Rights Reserved. www.infor.com 129 Maintaining item revisions • If using item revisions, the revision level of the item must be changed before posting the ECN. • Use the Change Item Revision utility. • • • • Item Copy From Revision and Drawing New Revision and Drawing Process button and outstanding ECN items grid • Item Revision Report • Lists revisions that are associated with items, and the current item routing for any or all revisions of a particular item. • Delete Item Revision utility • Deletes old revisions from the system. The current revision level cannot be deleted. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 130 Posting ECNs • If ECN status = Approved, • ECN can be posted. • All changes to the BOMs in the approved ECN items are made . • ECN status will automatically change to Complete after posting. Post Engineering Change Notice utility Copyright © 2014. Infor. All Rights Reserved. www.infor.com 131 Demo: Item revision, ECN item and ECN approval, and ECN posting • Observe as your instructor demonstrates how to create an item revision, approve ECN line items and an ECN, and post an ECN. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 132 Exercise 9.3: Item revision, ECN item and ECN approval, and ECN posting • Refer to your Training Workbook for instructions to complete this activity on your own. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 133 Check your understanding Copyright © 2014. Infor. All Rights Reserved. www.infor.com 134 Check your understanding Which utility do you use to save the current bill of materials for an item to History? Change Item Revision utility Copyright © 2014. Infor. All Rights Reserved. www.infor.com 135 Check your understanding Select the true statements below regarding the posting of ECNs. Select all that apply. a) Before an ECN can be posted it must have the status of Requested or Complete. b) Before an ECN can be posted it must have the status of Approved or Not Approved. c) During posting, the approved changes in an ECN are made to the affected routings/BOMs. d) During posting, operations or materials set to be deleted in the ECN will not be processed. e) Once posting is complete, the ECN status is changed to Complete. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 136 Check your understanding Explain how ECN items and ECNs are approved or disapproved. By using the Change ECN Item Status and the Change ECN Status utilities to change statuses to Approved or Not Approved. Note: All ECN items must be approved or not approved before an ECN can be approved. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 137 Check your understanding What are the three methods for creating ECN items? Select all that apply. a) Manually create operation or material ECN items. b) Generate ECN items using mass material substitution. c) Select the Revision Track check box on the item record to create the ECN item. d) Copy ECN items from existing ECNs. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 138 Course summary Copyright © 2014. Infor. All Rights Reserved. www.infor.com 139 Course review Copyright © 2014. Infor. All Rights Reserved. www.infor.com 140 Course review Select the BOM types that are supported by SyteLine. Select all that apply. a. b. c. d. e. f. g. Current Estimating Industry Job Production Schedule Standard Temporary Copyright © 2014. Infor. All Rights Reserved. www.infor.com 141 Course review Which one of the bill of materials types serves as a master template for the others? a) b) c) d) e) Current Estimating Job Production Schedule Standard Copyright © 2014. Infor. All Rights Reserved. www.infor.com 142 Course review Place the activities in the correct order that they must be performed to build a bill of materials. Place a number to the left of each step to indicate the sequence each step should be performed in. 1 5 ___ 4 ___ 6 ___ 2 ___ 3 ___ 7 Create item records. Create work center records. Create resource group records. Create operation records for your end item. Create shift records. Create resource records. Create material records for your operations. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 143 Course review Which of the following may be a phantom item in a BOM? a) b) c) d) An item that cannot be seen A prototype of the end item being manufactured A non-inventoried item that is included for cost balancing A subassembly that is not stocked that may be sold as a replacement part Copyright © 2014. Infor. All Rights Reserved. www.infor.com 144 Course review What is the maximum number of scheduling shifts for which a resource can be made available? a) b) c) d) One Two Three Four Copyright © 2014. Infor. All Rights Reserved. www.infor.com 145 Course review An item’s yield amount for an operation is linked to which field on the item record? a) b) c) d) Shrink Factor Lot Number Safety Stock Percent Unit Cost Copyright © 2014. Infor. All Rights Reserved. www.infor.com 146 Course review On the Operations form – Setup field, which of the following entries correctly displays a setup time of 20 minutes? a) b) c) d) 20.00 0.20 0.33 20/60 Copyright © 2014. Infor. All Rights Reserved. www.infor.com 147 Course review If you enter a setup time on an operation record, what else must be selected so that the operation will incur the setup time? a) b) c) d) A Setup Resource Group on the Resources tab A Scheduler Rule on the Resources tab A Break Rule on the Resources tab An Effective Date on the Standards tab Copyright © 2014. Infor. All Rights Reserved. www.infor.com 148 Course review What scheduling shift should be specified for a resource of an outside operation? a) b) c) d) From Monday at 00:00 to Sunday at 24:00 From Monday at 00:00 to Friday at 24:00 From 08:00 to 16:00, Monday through Friday From 08:00 to 16:00, Monday through Sunday Copyright © 2014. Infor. All Rights Reserved. www.infor.com 149 Course review Which item source should be used for an item that is created to be used as an outside operation? a) b) c) d) Manufactured Other Purchased Transferred Copyright © 2014. Infor. All Rights Reserved. www.infor.com 150 Course review Which three BOM types can ECN control be established for? Select all that apply. a) b) c) d) Current BOM Job BOM Estimating BOM Standard BOM Copyright © 2014. Infor. All Rights Reserved. www.infor.com 151 Course review Place the steps in the correct order for making BOM changes using ECNs. Place a number to the left of each step to indicate the sequence in which each step should be performed. 3 Approve or not approve ECN items ___ 5 Post ECN ___ 1 Create ECN ___ 4 Approve ECN ___ 2 Create ECN items ___ Copyright © 2014. Infor. All Rights Reserved. www.infor.com 152 Additional resources Copyright © 2014. Infor. All Rights Reserved. www.infor.com 153 Documentation • Access Infor Xtreme for support materials and related information at the following web address: • www.inforxtreme.com Copyright © 2014. Infor. All Rights Reserved. www.infor.com 154 Training courses • Access Infor Campus for a complete listing of course offerings for this product line at the following web address: • http://education.infor.com Copyright © 2014. Infor. All Rights Reserved. www.infor.com 155 White board Copyright © 2014. Infor. All Rights Reserved. www.infor.com 156 Thank you. Copyright © 2014. Infor. All Rights Reserved. www.infor.com 157
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