COMPUTATIONAL METHODS IN ENGINEERING AND SCIENCE EPMESC X, Aug. 21-23, 2006, Sanya, Hainan, China ©2006 Tsinghua University Press & Springer Research on Rigidity Limits of Bridge with Conventional Spans for Chinese High-speed Railway M. M. Gao *, J. Y. Pan, Y. Q. Yang China Academy of Railway Science, No.2 daliushu Road, Haidian district, Beijing, 100081 China Email: [email protected], [email protected], [email protected] Abstract In this paper , an efficient dynamic model of coupling vibration analysis for train-bridge system is given. Aiming at whole train passing through the multi-span bridge with ballasted track, a model of bridge with various finite elements is established. The motion of a four-axle car with two stage suspension is modeled based on multibody dynamic theory with linear springs and dampers. According to the assumptions that both wheel and rail are rigid bodies and keep contact to each other in vertical direction, the vehicle spacial vibration model has 27 degree of freedom. Meanwhile, proceeding from microcosmic analysis of wheel/rail relationship, describing wheel/rail interaction and displacement coordination with wheel/rail contact creep theory in horizontal direction, regarding track irregularity as the excitation source, and adopting time domain method, an overall analysis of the procedure from train’s entering into to exiting from the bridge has been made. To the train- bridge coupling vibration, implicit integration method is used, and thus the limitation of time step can be avoided in explicit integration method which is caused by high frequency of bridge, at the same time the accuracy and rapidity of analysis can both be achieved and well effects are obtained.. A computer program TYCHE has been developed for the dynamic analysis of train-bridge system. The above procedure has been used to make train-bridge coupling vibration analysis for single track prestressed concrete box girder bridges with 32m span respectively. And German ICE3 within speed of 250-350km/h has been considered. By analyzing the disciplinarians between beam rigidity and the index of running safety and riding comfort, the vertical rigidity limits of bridge with 32m spans aimed at high-speed are proposed . Key words: train-bridge, coupling vibration, car acceleration;rigidity limits, riding comfort, running safety INTRODUCTION With the development of high-speed railway, the train’s dynamics effects on line and bridge has become increasingly significant. The vibration of the bridge superstructure triggered by train may cause fatigue of the components and weaken its strength and stability; while excessive vibration of the bridge will affect the train’s running safety and stability. When the train’s dynamic frequency is equivalent or close to the self-excited vibration frequency of the bridge, the resonance caused will strengthen the dynamic response between the train and the bridge, thus leading to unexpected damages. The extensive application of bridge in high-speed railway makes it necessary to conduct deeper research on the dynamic interaction between train and bridge. The thesis has taken into account the common interaction between the train, railway line and structure and defined a reasonable bridge rigidity under the prerequisite of running safety and comfort so as to instruct the design of the bridge. COMPARISON OF THE SPECIFICATIONS AT HOME AND ABROAD 1. Vertical rigidity limits in Chinese Specifications Currently the design of high-speed railways is mainly in accordance with the “Temporary Provisional Regulations on design of newly built railway lines for passenger traffic of 300-350km/h ”[5]. Designed live load for bridge is ZK load, as shown in Fig. 1. ⎯ 549 ⎯ Figure 1: Legend of ZK standard live load The regulations also stipulates that the ZK load should be taken in account in every track for both single-track and double-track bridge design, and meanwhile, under the static force of ZK live load, vertical deflection of the beam shall not exceed that list in the Table 1[5]. Table 1 Vertical Deflection Limits of the Beam Span L≤24m 24m<L≤80m L>80m Single span L/1300 L/1000 L/1000 Multi span L/1800 L/1500 L/1000 Item According to the regulations, besides that the static analysis should be in line with the relative prescriptions, the train-bridge coupling vibration should also be analyzed according to the actual trains running through the bridge. 2. Vertical rigidity limits in European Specifications Since the Chinese specification for design live load and certain limits has mainly referred to that of the Europe, we will focus to review the corresponding clauses in the European specifications. The maximum speed in deflction/span ratio limit curve in Eurocode specifications is 350km/h,and live load for bridge design is UIC71 live load,as shown in Fig. 2. Figure 2: Legend of UIC71 standard live load UIC71 load should be taken into account in only one track for both single-track and double-track bridge when examining deflection limits, and impact influence should be considered at the same time. Deflection/span ration δ / L (corresponding to the comfort level of “Excellent”) limits can be seen in the Fig. 3, or Table 2. Table 2 Deflection/span ratio δ / L limits for simply-supported bridge including 3 or more spans Span L (m) Train Speed V(km/h) L≤15 15<L≤30 30<L≤50 50<L≤90 90<L≤120 V≤120 1/800 1/900 1/800 1/600 1/600 120<V≤160 1/900 1/1200 1/1200 1/800 1/600 160<V≤200 1/1000 1/1400 1/1500 1/1300 1/600 200<V≤280 1/1200 1/1500 1/2100 1/2100 1/1400 280<V≤350 1/1500 1/1600 1/2100 1/2400 1/2000 Note: Deflection/span ration cannot be greater than L/600 under any circumstance. ⎯ 550 ⎯ Figure 3: Bridge Rigidity Required in the Eurocode Specifications according to Comfort Degree 3. Comparison of two kinds of specifications Take 32m double-track simply supported box girder bridge, popular for high-peed railways, as an example, deflection limit in Chinese specification and European code can be compared. In order to distinguish rigidity limits in two specifications under the same conditions, the corresponding limits in Chinese specification can be modified into single-track UIC71 live load and the deflection/span ratio turned into 1/2400. If the influence of impact factor on limit in the European specification is gotten rid of, then the limit for tracks with standard maintenance shall be 1/2364, close to 1/2400 in Chinese code. In this case, it can be considered that regulations on vertical rigidity of bridges are basically same in the two kinds of specifications. RESEARCH ON VERTICLE RIGIDITY OF BRIDGE WITH DYNAMIC EFFECT TAKING INTO ACCOUNT 1. Model of train-bridge dynamic analysis 1) Bridge model Taking the 32m span double-track simply supported box girder bridge for Beijing-Shanghai High-speed railway as an example, keeping the thickness of top, bottom and web plate unchanged, computational work has been done with different cross-section characteristics (detailed values can be found in Table 3) corresponding to different section depth. Using two-joint space straight beam with uniform cross-section as basic element, with 3 linear and 3 angular degrees of freedom at each node, the whole element has 12 degrees of freedom. In order to guarantee adequate incitation of vibration, the bridge model of 10-span single supported beam has been established. While the influences of pier and foundation rigidity are not taken into account. The second-phase dead load of double-track bridge is calculated as 18.5t/m. Table 3 Characteristics of midspan section of 32m double-track simply supported box beam 2.6750 Flexual Inertia Moment along the Bridge Direction(m4) 3.1697 Flexual Inertia Moment at Cross-bridge Direction(m4) 80.7386 Depth between Gravity Center and Beam Top(m) 0.6481 8.2636 3.1375 4.1305 82.1662 0.7156 2.2 8.4316 3.5790 5.2354 83.5938 0.7842 2.4 8.5996 4.0471 6.4885 85.0214 0.8538 2.6 8.7676 4.5083 7.8937 86.4490 0.9244 2.8 8.9356 4.8798 9.4549 87.8766 0.9960 3.0 9.1036 5.4544 11.1762 89.3043 1.0684 Beam Depth (m) Cross-section Area (m2) Twist Inertia Moment (m4) 1.8 8.0956 2.0 The rayleigh damping is adopted in this paper. Damping ratio is usually between 2-5% for concrete bridge, and 2% is been taken for safety reason. 2) Train Model and Track Irregularity Train model is composed of several locomotives and rolling stocks. All rigid motions of car elements are considered for defining the degree of freedom, that is: carbody and bogie have 5 degree of freedom respectively, including bounce, lateral movement, roll, pitch and yaw. Each wheel-set has 2 degree of freedom ⎯ 551 ⎯ as lateral movement and yaw. As for 4-axle train, each has 23 degree of freedom, for 6-axle one, each 27[2]. See Fig. 4 for vehicle computation model. Figure 4: vehicle computation model In order to simplify the analysis, we made the following assumptions for the train model: (1) Car body, bogie and wheel-set are regarded as rigid elements connected to each other by linear springs and viscous dashpots. Car body is symmetrical about center of mass in both left and right as well as front and rear; (2) The train makes uniform motion along longitudinal axis of the bridge , disregarding effect of longitudinal dynamic forces , wheel and rail keep in contact to each other. Due to the fact that there is not high-speed lines in China until now, this paper uses German low-interference track spectra to conduct simulation calculation. The generated irregularity sample has wavelength from 1m to 80m, and with level irregularity altitude of 7.59mm, align irregularity altitude of 5.5mm, cross-level irregularity altitude of 3.95mm. Conditions of train forming and speed as well as track irregularity for train-bridge coupling vibration analysis are shown in Table 4. Table 4 Conditions of Train-bridge Coupling Vibration Analysis Train Type Configuration Calculated Speed (km/h) German ICE3 High-speed Train with Power Distributed Configuration of 16 cars 250,280,300 (3M+1T)×4 ,320,350 Rail Irregularity sample generated by German low interference spectrum, with dot distance of 0.25m and cut-off wavelength of 80m 3) Model of Wheel-Rail and Train-Bridge Coupling Vibration Analysis The paper adopts step-by-step integral method to analyze train-bridge coupling vibration. Under the prerequisite that wheelset does not jump off the rail, wheelset motion equation is established based on wheel-rail geometry theories and creep theory of wheel-rail contact. The convergence condition is that relative error, produced after two iterative results of acting force between wheelsets and rail, is less than allowable error[4]. This method can be used to solve non-linear dynamic problem and the dynamic response problem generated when train goes on and leaves the bridge car by car. 2. Evaluation standard for train-bridge dynamic analysis Since dynamic analysis is indispensable for determination of rigidity limit, assessment standard becomes extremely important. Assessment standards applicable to train and bridge respectively are proposed on the basis of referring to current specifications and past main research achievements. 1) Evaluation Standard For Running Safety and Riding Comfort This paper mainly discusses vertical dynamic response, thus, only evaluation standard for vertical dynamic performances of bridge and train is determined. ⎯ 552 ⎯ (1) Evaluation Index For Running Safety: This paper combines Chinese specification GB5599-85[3] standard and relevant research achievements, and adopts safety evaluation index for load reduction rate of single wheel as: ΔP / P0 ≤ 0.6 where P0 =static wheel load. (2) Evaluation Index For Carbody Acceleration. Referring to literature [1] and past research achievements, this paper defines assessment index of passenger train acceleration as: (a) Routine maintenance standard: Vertical carbody acceleration aV ≤ 0.10 g (b) Comfort management standard: Vertical carbody acceleration aV ≤ 0.13g (3) Evaluation Index For Riding Comfort. In light of “Railway Vehicles-Specification for Evaluation of the Dynamic Performance and Accreditation Test GB5599-85”[3], stability index W is depended on to classify running stability level of passenger train: W≤2.5 excellent 2.5<W≤2.75 good 2.75<W≤3.0 qualified 2) Evaluation Response Limit of Bridge (1) Acceleration Limit of Bridge. Referring to requirements on vibration acceleration of bridge in European specifications, applied limit of dynamic bridge response is: As for single ballasted track, maximum vertical acceleration amax ≤ 0.35g ; as for ballastless track, the value amax ≤ 0.5g (2) Limit of Bridge Deformation. Although “Code for rating existing railway bridges”[6] does not define limit of bridge deformation under high-speed running condition, in view of the fact that bridge deformation is reflected as irregularity of rail finally, maintenance target value of track irregularity could be regarded as basic limit of bridge deformation. Maintenance target value of Japanese Shinkansen is shown in Table 5. Table 5 Maintenance target value of Japanese Shinkansen (1996) (mm) JR-RTRI(draft) Chord length measured Type of track irregularity 240km/h 300km/h 40mchord profile 10 versine align 10 JR-east JR-west 240km/h JR-Tokaido 270km/h 270km/h 7 10 7 8 7 7 6 7 The table indicates that allowable limit of profile track irregularity is 7mm at 300km/h, since irregularity of track on bridge includes deformations of deck and track structure, moreover, deformation of track structure is unavoidable, thus, regarding bridges with a span no more than 40m, basic limit of vertical bridge deformation is assumed as 5mm, based on which train-bridge dynamic analysis is conducted to determine final limit of vertical bridge rigidity. 3. Analysis on calculating results Table 6 and table 7 show train-bridge dynamic analyzing results for a 10-span 32m simple supported beam that is passed by German ICE3 high-speed train. It could be seen from Table 6 that all maximum dynamic deflections corresponding to beam depth ranging from 1.8m to 2.4m exceed 7mm, vertical acceleration values approach or exceed limit value of 0.35g;maximum dynamic deflection in solution with beam depth of 2.6m exceeds 5mm, impact coefficient reaches 2.150, these indicate presence of strong vibration. So solutions with depths of 2.8m and 3.0m satisfy requirements of high-speed running in terms of bridge dynamic response. Because type and parameter of China railway’s high-speed train are not determined yet, and difference between selected irregularity spectra and future practical track condition is possible, therefore, vertical bridge rigidity shall reserve appropriate margin for concern of safety. As for current solution with beam depth of 3.0m, flexural moment of inertia in mid-span section is 120% of the value with depth of 2.8m. The solution with depth of 3.0m is reasonable with proper margin. ⎯ 553 ⎯ Table 6 Bridge Response with A 32m Simple Supported Beam with Different Depth Beam depth (m) 1.8 2.0 2.2 2.4 2.6 2.8 3.0 Train speed (km/h) Impact coefficient Dynamic deflection(mm) Vertical acceleration (m/s2) 250 2.387 15.822 3.473 280 1.475 9.774 2.124 300 1.192 7.901 1.489 320 1.085 7.195 1.200 350 1.018 6.748 0.907 250 1.727 8.786 1.991 280 2.720 13.835 4.040 300 1.787 9.091 2.525 320 1.455 7.403 1.984 350 1.142 5.810 1.233 250 1.296 5.200 1.317 280 1.752 7.031 1.981 300 2.902 11.647 4.110 320 2.341 9.396 3.340 350 1.564 6.277 2.071 250 1.227 3.972 1.223 280 1.307 4.233 1.287 300 1.564 5.065 1.599 320 2.165 7.010 2.589 350 2.596 8.407 3.699 250 1.215 3.235 1.098 280 1.250 3.326 1.306 300 1.291 3.438 1.231 320 1.419 3.778 1.347 350 2.150 5.723 2.411 250 1.156 2.568 0.864 280 1.221 2.712 1.015 300 1.237 2.750 1.208 320 1.279 2.843 1.176 350 1.447 3.216 1.296 250 1.185 2.228 0.701 280 1.195 2.247 1.008 300 1.221 2.296 0.970 320 1.223 2.299 1.124 350 1.291 2.426 1.086 Table 7 indicates that as for solutions with beam depth from 1.8m to 2.4m, deformation of beam leads to greater deformation of rail, wheel load reduction rate exceeds limit value of 0.6, running safety could not be met; in addition, with regard to solutions with depth from 1.8m to 2.2m, vertical carbody acceleration exceeds limit of 0.13g, comfort index is close to upper limit of 3.0 and exceeds the limit in some conditions, thus, it is concluded that vertical bridge rigidity could not meet requirements of running safety and riding comfort. ⎯ 554 ⎯ Table 7 Locomotive & rolling stock response with 10 span 32m simple supported beam Motor car Beam depth (m) 1.8 2.0 2.2 2.4 2.6 2.8 3.0 Train speed (km/h) Wheel load reduction rate Vertical acceleratio n(m/s2) Vertical comfort Wheel load reduction rate 250 0.690 1.384 2.854 0.665 Trailer car Vertical acceleratio n (m/s2) 1.353 280 0.570 1.322 2.549 0.593 1.282 2.472 300 0.542 1.306 2.573 0.571 1.289 2.454 320 0.554 1.309 2.647 0.589 1.264 2.535 350 0.603 1.346 2.721 0.650 1.305 2.608 250 0.487 1.282 2.518 0.488 1.229 2.464 280 0.636 1.374 2.938 0.639 1.264 2.686 300 0.580 1.311 2.649 0.629 1.267 2.528 320 0.545 1.283 2.598 0.578 1.242 2.517 350 0.559 1.272 2.674 0.592 1.252 2.587 250 0.411 1.153 2.460 0.424 1.138 2.429 280 0.470 1.220 2.569 0.491 1.160 2.459 300 0.641 1.434 3.190 0.688 1.283 2.714 320 0.576 1.269 2.759 0.630 1.251 2.641 350 0.538 1.274 2.633 0.581 1.229 2.543 250 0.394 1.100 2.452 0.408 1.086 2.406 280 0.427 1.125 2.556 0.438 1.093 2.468 300 0.445 1.150 2.610 0.478 1.108 2.498 320 0.513 1.202 2.750 0.521 1.182 2.601 350 0.557 1.249 2.820 0.613 1.271 2.653 250 0.377 1.069 2.445 0.389 1.077 2.429 280 0.412 1.095 2.505 0.430 1.057 2.452 300 0.422 1.103 2.548 0.457 1.082 2.479 320 0.455 1.122 2.651 0.490 1.139 2.523 350 0.492 1.179 2.765 0.549 1.200 2.729 250 0.370 1.050 2.417 0.381 1.065 2.433 280 0.408 1.072 2.463 0.419 1.065 2.439 300 0.413 1.083 2.524 0.452 1.077 2.473 320 0.440 1.098 2.521 0.484 1.123 2.485 350 0.480 1.113 2.666 0.527 1.168 2.541 250 0.365 1.037 2.414 0.381 1.041 2.410 280 0.401 1.057 2.462 0.416 1.060 2.434 300 0.413 1.066 2.498 0.451 1.070 2.482 320 0.438 1.079 2.498 0.481 1.111 2.456 350 0.480 1.098 2.540 0.521 1.155 2.478 Vertical comfort 2.674 Regarding solutions with depth from 2.6m to 3.0m for a 32m simple supported beam, wheel load reduction rate meet requirements under every conditions, vertical carbody acceleration is less than limit of 0.13g. Riding comforts is qualified in the solution with beam depth of 2.6m, and becomes good in solutions with depth of 2.8m and of 3.0m. ⎯ 555 ⎯ Considering the fact that substructure shall meet requirements of running at 420km/h, comfort index shall reach excellent or good in the range of design speed, so as to reserve proper margin for higher speed. These requirements could be met by both solutions with depth of 2.8m and 3.0m. Similar to bridge response, the solution with depth of 3.0 m reserves proper margin and to be regarded as an reasonable one. CONCLUSIONS (1) In Chinese “Temporary Provisional Regulations on design of newly built railway lines for passenger traffic of 300-350km/h” and European specifications, limits of vertical rigidity for multi-span simply supported beam are basically the same. (2) Multi-span arrangement is widely used for bridges of high-speed lines. The probability of two train passing through the bridge simultaneously is greater, thus, for Chinese condition to take ZK live load on each line as design load for double track bridge and put forward the rigidity limit of relevant bridge are suitable. (3) Since there are no completed high-speed lines on Chinese railway yet, and the actual rail irregularity data and train type are lacking, therefore, this paper adopts German ICE3 and low-interference spectra to make train-bridge dynamic analysis. Nevertheless, determining of vertical rigidity limit for bridges shall reserve proper margin to adapt to possible track and train conditions in Chinese railway. (4) Taking bridge deformation as special track irregularity, the deformation limit of bridge for dynamic analysis could be defined by referring to maintenance target value of track irregularity. By referring to provisions of Japanese Shinkansen, 5mm dynamic deflection limit is adopting for bridges with span no more than 40m, and based on it train-bridge dynamic analysis is made to define the final vertical rigidity limit of the bridge. (5) Train-bridge dynamic analysis indicates that: as for a 32m simply supported beam, 2.8m is the minimum depth that could meet requirements on limits of bridge deformation and acceleration, as well as running safety and riding comfort. The corresponding ratio of deflection/span under ZK live load is 1/5000. With regard to current solution of 3.0m depth, the flexural moment of inertia in cross-section of mid-span is 120% of the value in the solution of 2.8m depth. The solution of 3.0m depth for the bridge is reasonable and with proper margin. REFERENCES 1. Wu Wangqing. A Study on suggested values for track irregularity management criteria on 300 km/h comprehensive experimental section of Qinshen Passenger Dedicated Railway. Railway Standard Design, 2003; (4): 1-3 (in Chinese). 2. Gao Mangmang. Studies on Train-Track-Bridge Coupling Vibratiion And Runnablility of Train on High-Speed Railway Bridges. Doctor Thesis, China Academy of Railway Science, Beijing, China, 2001 (in Chinese). 3. State Standard of PR China. Railway Vehicles-Specification for Evaluation the Dynamic Performance and Accreditation Test. GB 5599-85, Railway Press, Beijing, China, 1985. 4. Shinozuka M, Jan CM. Digital simulation of random processes and its applications. Journal of Sound and Vibration, 1972; 25(1): 111-128. 5. Ministry-Issued Standard of PR China. Temporary Provisional Regulations on Design of Newly Built Railway Lines for Passenger Traffic of 300-350 km/h. Railway Press, Beijing, China, 2004. 6. Ministry-Issued Standard of PR China. Code for Rating Existing Railway Bridges. Railway Press, Beijing, China, 2004. ⎯ 556 ⎯
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