COMPUTATIONAL METHODS IN ENGINEERING AND SCIENCE EPMESC X, Aug. 21-23, 2006, Sanya, Hainan,China ©2006 Tsinghua University Press & Springer Pretensin Simulation of the Long Span Truss String Structures Supported by the Temporary Structures R. Yu *, Y. F. Luo, Y. Huang College of Civil Engineering, Tongji University, Shanghai, 200092 China E-mail: [email protected], [email protected] Abstract During the pretension of the truss string structure (TSS), the stiffness and integrity of structure are improved since the tension of the string. Before pretension, lots of falseworks are set up in order to supply the temporary support for the upper truss. The reasonable pretension of the string commonly conforms a principle that the upper truss is just moved up from the falseworks. Therefore, the critical point of the pretension method is how to precisely simulate the mutual effects of the elastic falseworks and the truss. The pretension process of the museum roof structure of Yantai world trade center is taken as an example to do the pretension simulation analysis in this paper. The calculation model, in which the mutual effects of the elastic falseworks and the truss are considered, is created. The pretension of the TSS is stimulated. The numerical simulation data, which are valuable reference for simulating structure construction, are provided. Keywords: truss string structure, pretension, falseworks, simulate, coaction INTRODUCTION Novel and long span structures are widely used in modern buildings. The construction technics of this kind of structures are more difficult and complicated. Because of large vertical stiffness, novel esthetic appearance, high structure efficiency and other extinguish characteristics, the TSS becomes the most suitable structure for the long span buildings. The truss string structure, which is composed of lower string, upper truss and struts, is one kind of the long span pre-stressed steel structure. During the pretension, the struts are compressed with tension of the string. Meanwhile the inner force and deformations, which are opposite to the effect of the outside load, appear in the truss, and accordingly the structure stiffness and integrity are improved. Because of the long span of the upper truss, lots of falseworks are set up in order to supply the temporary support before the pretension of the whole structure. The reasonable pretension of the string is commonly based on a principle that the upper truss is just moved up from the falseworks.Then the pretension reaches the predefined tension force at this position. Therefore, for getting a reasonable pretension method and pretension force, it is important to simulate the co-action of the elastic falseworks and the truss accurately. STRUCTURE MODELING The museum roof of Yantai world trade center is a TSS system. The roof structure is composed of fifteen truss string structures. The distance between two TSS is 9 m. The span of a single TSS is 75.7 m. The plane layout and the elevation of the roof structure are shown in Fig. 1. A single truss string structure is used to do pretension simulation analysis. The upper chords, lower chords and the web members of the truss are φ299x16,φ299x14,φ121x8 of Q345 pipes respectively, the struts areφ180x10 of Q345 pipes. The strings are high strength cables of 163φ5. A typical truss string structure of the roof structure is shown in Fig. 2. ⎯ 542 ⎯ (a) the plane of the roof structure (b) the elevation of the roof structure Figure 1: The plane layout and the elevation of the roof structure Figure 2: The typical truss string structure used in the roof PRETENSION SIMULATION During the pretension, the truss string structure has two characteristics. (1) The geometry, boundary conditons and stresses of the structure vary continuously because of pretension. (2) Different pretension technics will result in much different or unexpected force distribution. Therefore, the numerical model, which is used to simulate the pretension of the TSS, should be capable of modeling the process of the pretension actually. For this reason, the geometry and the elements of the simulation model must be the same as the actual one. The theoretical prestress state must be agree with the practical state and the connection of the members must be fit for the structure. The prestress by reducing temperature is applyed in this paper. The prestress, which is much concerned with the termination level of pretension, should be proper. If the stress is too high, it will bring the additional axial pressure force and moment in the truss, which are unfavorable to the structure. On the contrary if the prestress is much low, the unloading effects of the cable to the upper truss will reduce and the deformation of the structure will increase, which will not meet the need in the service. In this project, the TSS are ⎯ 543 ⎯ supported by the temporary falseworks during pretension. The level of the pretension is to make the upper truss move up from the falseworks. The falseworks are elastic. Therefore, it is crucial to simulate the effects of the falseworks precisely. The falseworks systems are showed as Fig. 3. Figure 3: The layout of the falsework FINITE ELEMENT SIMULATION The ANSYS programme is used to analyze the pretension process. According to the practical condition, the reducing temperature method is selected to apply the prestress for the structure. The elements of beam44,link8,link10 are used to simulate the upper truss, struts and lower string respectively. The finite-element model is shown in Fig. 4. Figure 4: Finite element model The boundary conditions of the structure is simulated as following method. The supports on the top of the concrete column,are simplified as fixed boundaries. The supports on the top of the falseworks are simplified as two different boundaries for numerical comparison. The supports are simplified as fixed boundaries on Z-direction in model 1. The boundaries are replaced by the short elastic bars in model 2. The mutual effects of the truss and falseworks are considered in model 2. The length of the short bars are all assumed to be 100mm. Then the cross-sectional area of the short bars can be obtained from the equal stiffness equation. E1A1/l1= E2A2/l2 Then A2=2727mm2.Where E1, A1, l1 are the elastic modulus, the cross-section area and the length of the practical falsework respectively, E2, A2, l2 are the elastic modulus, the cross-sectional area and the length of the virtual bars respectively. After pretension calculating, the numerical results of the two different models are listed in the table 1. The reaction of the falseworks is caused by the self-weight of TSS without pretension. The displacement of the model 1 and model 2 after pretension are shown in Fig.5 and Fig.6. Table 1 The numerical results and comparison of the pretension simulation Model The reaction of the falseworks Temperature drop needed Final pretension force F1 F2 Model 1 97 kN 118 kN −49.5°C 361 kN Model 2 57 kN 60 kN −30°C 260 kN ⎯ 544 ⎯ (a) the displacements in X direction (b) the displacements in Y direction (c) the displacements in Z direction (d) the final pretension force Figure 5: The results of the model 1 after pretension (a) the displacements in X direction (b) the displacements in Y direction (c) the displacements in Z direction (d) the final pretension force Figure 6: The results of the model 2 after pretension ⎯ 545 ⎯ From the numerical results, it can be found that the stiffness of temporary falsework increases in the model 1. Consequently, the reactions of the falseworks will be larger than the practical one. Therefore, in order to move the upper truss up from the falseworks, larger prestress is needed in model 1. The results are far from practical situation. The simulation results of model 2 are much close to the actual measured results. Therefore, the model 2 is the better theoretical simulation model for the structure pretension control. CONCLUSIONS The pretension simulation of an actual truss string structure of a roof structure is conducted in this paper. Different simplifications are used to simulate the mutual effects of the falseworks and the truss. After comparison, a conclusion can be drowned from that it is important to accurately simulate the mutual effects of the elastic falseworks and the truss. Otherwise, the consequence will deviate from the practical conditions. REFERENCES 1. Li XC. Pretension construction technology and questions handling. Shan Xi Structure, 2005; 5: 89-90 (in Chinese). 2. Li WB, Shi J, Guo ZX. Research on prestress stretching control of a large-span truss String. Journal of Southeast University, 2003; 33(5): 593-596 (in Chinese). 3. Structure Analysis Guide. ANSYS Inc. ⎯ 546 ⎯
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