COMPUTATIONAL METHODS IN ENGINEERING AND SCIENCE EPMESC X, Aug. 21-23, 2006, Sanya, Hainan, China ©2006 Tsinghua University Press & Springer Coupled Thermal-Dynamic Stability Analysis of Large Scale Space Structures by FEM Wei Li *, Zhihai Xiang, Mingde Xue Department of Engineering Mechanics, Tsinghua University, Beijing, 100084 China Email: [email protected] Abstract Thermally induced vibrations of flexible spacecraft appendages, which are subjected to incident solar heat flux during the orbital eclipse transitions, have been typical failure of modern spacecrafts since 1960’s. When the thermally-induced vibration is unstable, it is called thermal flutter, which is due to the coupling effect between structural deformations and the incident normal solar heat flux. Owing to the existence of the coupling effect and the transient heat conduction problem involving heat transfer by radiation, it is really a highly nonlinear problem. In this paper, the thermally induced nonlinear vibration of practical thin-walled large-scale space structures subjected to suddenly applied thermal loading is analyzed. By using the finite element method, the governing equations of the coupled system are established, which contain the temperature field and dynamic response accurately for actual complex space structures and heating conditions. In the coupled thermal-dynamic system, the stability property of the system depends on only the heat incident angle vectorν and damping ratio ζ . Finally the criterion of thermal flutter is investigated under the frame of nonlinear vibration theories. Key words: coupled, thermal flutter, nonlinear vibration, stability, FEM INTRODUCTION Thermally induced vibrations typically occur on spacecrafts’ flexible appendages with very low frequency due to sudden heating changes during the orbital eclipse transitions. Suddenly heating an appendage may cause temperature changes and resultant time-dependent bending moments which causes the structure motion. These vibrations may degrade the system operations, and in some conditions, self-excited vibrations of increasing amplitude may occur. The latter phenomenon is known as thermal flutter, which is due to the coupling effect between structural deformations and the thermal loading. Since the 1960’s, several spacecraft have experienced thermally induced vibrations, such as the UGO-IV satellite [1], the UARS satellite [3] etc. Among them, the most notable is the Hubble Space Telescope (HST) [2]. Therefore, the thermal flutter and stability problems have attracted some researcher’s attentions. Boley [4, 5] was the first to include inertia effects in calculating the thermally induced response of a thin cantilever beam subjected to suddenly incident heat flux. Boley [6], Seibert and Rice [7], Manolis and Beskos [8], analyzed the beams’ thermally induced vibrations problem theoretically, but none of them included the highly nonlinear term of heat transfer by radiation. Namburu and Tamma [9] used a generalized transform method based on the finite element method in the dynamic analysis, and they studied the transient response of an Euler-Bernoulli beam under rapid heating, but thermal analysis for solid beam structure is carried out by using brick elements in order to account for temperature variation through thickness. Thornton and Kim [10] adopted an analytical approach to obtain the thermally induced response of a rolled-up solar array of the HST by using simplified beam model. Both uncoupled and coupled thermal-structural analyses were presented. Additionally, the stability criterion of the dynamic response for the beam model is established. Xue and Ding proposed a Fourier-FEM method [11] for transient thermal analysis of thin-walled tube structures with closed cross-section considering heat transfer by radiation. Both the thermal axial forces due to the average temperature and the thermal bending moments due to the temperature gradient in the cross-section can be obtained by the special tube elements. In this paper, the thermally induced nonlinear vibration of practical thin-walled large-scale space structures (LSSS) subjected to suddenly thermal loading is analyzed. For the coupled thermal-dynamic system of a given structure, there ⎯ 434 ⎯ are two variable parameters, namely the heat incident angle vectorν and damping ratios ζ . The stability property of the system depends on these two parameters. So the influence of the two parameters is studied and the phenomenon of the thermally-induced Hopf bifurcation is introduced. Finally the criterion of thermal flutter is investigated under the frame of nonlinear vibration theories. THE COUPLED TRANCIENT THERMAL ANALYSIS Usually, the LSSS are composed of thin-walled beams. To conduct the thermally-induced vibration analysis of this type of structures, it is necessary to calculate the temperature perturbations on the cross-section of beams so that it is possible to consider transverse thermal bending moments. In this paper, special tube elements [11] are adopted for this purpose, which are also adopted in Ref. [12]. According to Ref. [11, 12], the coupled heat conduction equation by FEM can be expressed as: CT& (t ) + K T T (t ) = Q (t , a ) ≈ Q (t , 0) + Q′(t , 0)a = Q (t ) + Ba (1) where temperature vector T (t ) = ( (T 0 )T , (T 1 )T ) ; T 0 is the nodal average temperature vector corresponding to the T axial thermal expansion and is discretized along the axial direction of the beam. T 1 is corresponding to the transverse thermal bending and contains two sets of amplitudes of perturbation temperatures at the nodes. C is the thermal capacity matrix; K T is the heat conduction matrix, which contains the contribution of heat radiation. a is nodal displacement vector, Q is the heat load vector, which is the function of time, t, and a due to considering the influence of deformation on heat flux absorbed by the structure. Q (t ) is the heat load vector in spite of structure deformation, B is the coupling matrix, which bridges the temperature field and the displacement field, see Ref. [12]. THE COUPLED THERMAL-STRUCTURAL DYNAMIC ANALYSIS The dynamic FEM equation of structures is: Ma&& + Da& + Ka = PT (t ) + Pf (2) where M is the mass matrix; D is the damping matrix, K is the stiffness matrix, PT(t) is the nodal thermal load vector and Pf is the nodal external load vector which can be considered separately. With the obtained temperature field, the effective nodal temperature load PT (t ) can be calculated easily. For linear elastic materials, the following relation holds: PT =WT, where W is the matrix relating to the cross-section, material properties and element interpolating functions of the tube. Using the modal superposition method a = Φ U and adopting Rayleigh damping [12], Eq. (2) can be changed into: U&& + DsU& + ΩsU = RT + R f (3) where Φ is the matrix of the first I order of modals, U is the vector of the generalized displacement, , ωi is the ith natural frequency; and ζ i is the ith damping ratio for simplifying ζ1=ζ2 =ζ . Here, WI is in I×3J dimension and T is in 3J×1 dimension. Therefore, the coupled thermal-structural dynamic equations are obtained as: CT& (t ) + KT T (t ) = Q (t ) + BΦ U = Q (t ) + B1U (4) U&& + DS U& + ΩS U = W I T + R f (5) The set of coupled thermal-dynamics FEM equations can be solved in a step-by-step manner in the domain of time. In each time step Δt, T(t+Δt) is firstly solved with Eq. (4) from T(t) and U(t) at the end of last step by using the Wilson-θ method and Newton-Raphson iteration, then U(t+Δt) is secondly solved with Eq. (5) from T (t+Δt) and U(t) by the Newmark method. The details can be seen in Ref. [12]. THE STABILITY ANALYSIS According to Eq. (4) and Eq. (5), the simultaneous equations of the coupled thermal-structural system can be expressed as: ⎯ 435 ⎯ ⎡C ⎢0 ⎢ ⎢⎣ 0 − B1 0 0 ⎤ ⎛ T ⎞ ⎡ KT d⎜ ⎟ I 0 ⎥⎥ ⎜ U ⎟ + ⎢⎢ 0 dt 0 I ⎥⎦ ⎝⎜ U& ⎠⎟ ⎣⎢ −WI 0 ΩS 0 ⎤⎛T ⎞ ⎛ Q ⎜ ⎟ ⎜ − I ⎥⎥ ⎜ U ⎟ = ⎜ 0 DS ⎦⎥ ⎝⎜ U& ⎠⎟ ⎜⎝ R f ⎞ ⎟ ⎟ ⎟ ⎠ (6) Where B1 and Q are the coefficient matrices relating to the heat incident angle vectorν ; DS is the damping matrix relating to the damping ratioζ ; C, KT and Ωs are all coefficient matrix relating to the material parameters of the structure. Therefore, for a given structure, there are only two varying parameters in this system, namely the heat incident angle vectorν and the damping ratio ζ . Eq. (6) is in 3J + 2I dimension(J is total number of nodes and I is the number of the orders of truncating modals). The ( system’s state variables are defined as H = T T UT T U& T ) , so the corresponding state space contains the average temperature, the amplitudes of perturbation temperature, the generalized displacement and the generalized velocity. Because KT contains radiation terms, Eq. (6) is nonlinear. This is a stability problem of a nonlinear vibration system. ( Supposing Eq.(6) has a particular solution, which is denoted as H ps = TpsT , U Tps , U& Tps ⎡C ⎢0 ⎢ ⎢⎣ 0 0 0⎤ ⎡ KT I 0 ⎥⎥ H& ps + ⎢⎢ 0 ⎢⎣ −WI 0 I ⎥⎦ − B1 0 ΩS ) T , and it satisfies: ⎛Q⎞ 0⎤ ⎜ ⎟ − I ⎥⎥ H ps = ⎜ 0 ⎟ ⎜ Rf ⎟ DS ⎥⎦ ⎝ ⎠ (7) This solution represents an unperturbed stable state (or steady state), which could be an equilibrium state or a periodic movement. If the initial condition H (t0 ) diverges from H ps (t0 ) , the system will undergo a perturbed movement. ( In order to analyze the stability of the system, a perturbation vector Z = H − H ps = X T , Y T , Y& T ) T is introduced here. X , Y , Y& are the perturbations of temperature, displacement and velocity, respectively. The perturbation equation can be obtained by subtracting Eq. (7) from Eq. (6): ⎡C ⎢0 ⎢ ⎢⎣ 0 0 0 ⎤ ⎛ X ⎞ ⎛ − K T (T ) T + K T (Tps ) Tps + B1Y ⎞ ⎟ d⎜ ⎟ ⎜ I 0 ⎥⎥ ⎜ Y ⎟ = ⎜ Y& ⎟ dt ⎜ & ⎟ ⎜ ⎟ & 0 I ⎥⎦ ⎝ Y ⎠ ⎜ WI X − ΩSY − DSY ⎟ ⎝ ⎠ (8) Then the stability of Eq. (6) is equivalent to the stability analysis of Eq. (8) around the zero solution, which corresponds to H = H ps . Eq. (8) can be rewritten as: ⎛ X ⎞ ⎡C d⎜ ⎟ ⎢ Y = 0 dt ⎜⎜ & ⎟⎟ ⎢ ⎝ Y ⎠ ⎣⎢ 0 −1 0 0 ⎤ ⎛ − K T (T ) T + K T (Tps ) Tps + B1Y ⎞ ⎜ ⎟ I 0 ⎥⎥ ⎜ Y& ⎟ ⎜ ⎟ 0 I ⎦⎥ ⎜ WI X − ΩsY − DsY& ⎟ ⎝ ⎠ (9) The system only has two parameters: ν and ζ , then a new vector F is defined as: ⎡C F ( Z,ν , ζ ) = ⎢⎢ 0 ⎣⎢ 0 −1 0 0 ⎤ ⎛ − K T (T ) T + K T (Tps ) Tps + B1Y ⎞ ⎜ ⎟ I 0 ⎥⎥ ⎜ Y& ⎟ ⎜ ⎟ 0 I ⎥⎦ ⎜ WI X − ΩsY − DsY& ⎟ ⎝ ⎠ (10) KT(T)T is a highly nonlinear item about T, so it is expanded as Taylor's series around steady temperature Tps : K T (T )T = K T (Tps )Tps + J (Tps ) (T − Tps ) + o ( (T − Tps ) 2 ) = K T (Tps )Tps + J (Tps ) X + o ( X 2 ) ⎯ 436 ⎯ (11) where J (Tps ) = d ⎡ K (T )T ⎤⎦ . Substituting Eq. (11) into Eq. (10), we get: dT ⎣ T T ps ⎡C F ( Z,ν , ζ ) = ⎢⎢ 0 ⎢⎣ 0 2 0 ⎤ ⎛ X ⎞ ⎛ −o ( X ) ⎞ ⎟ ⎜ ⎟ ⎜ 0 ⎟ I ⎥⎥ ⎜ Y ⎟ + ⎜ ⎜ ⎟ Ds ⎥⎦ ⎜⎝ Y& ⎟⎠ ⎜ 0 ⎟ ⎝ ⎠ −1 0 0 ⎤ ⎡ − J (Tps ) B1 0 I 0 ⎥⎥ ⎢⎢ 0 0 I ⎥⎦ ⎢⎣ WI -Ωs (12) According to Eq. (9-12), the system state equation is obtained finally as follows: Z& = L (ν , ζ ) Z + o( Z 2 ) (13) Because Eq. (9) contains singular point of hyperbolic type, according to the Hartman’s theory [13], the stability of Eq. (13) can be discussed by taking only the linear part: Z& = L (ν , ζ ) Z (14) The stability property is determined by the eigenvalues of matrix L. Among these eigenvalues, if there is at least one eigenvalue with positive real part, the system is unstable; if the real parts of all eigenvalues are negative, the system is overdamped; if there is a pair of conjugate eigenvalues with zero real parts and the real parts of the rest of eigenvalues are negative, Hopf bifurcation [14] happens. ( Since B1 is dependent on the incident vectorν = ν 1 ,ν 2 , 1 − (ν 12 +ν 22 ) ) , and D T S is dependent on damping ratio ζ, the stability property of the system depends on only the combination of ν1, ν2 and damping ratios ζ. THE NUMERICAL EXAMPLES 1. The analyses of the HST solar array Fig. 1 is the model of the HST solar array presented in reference [10]. The solar heat flux lies in the x-z plane and has an incident angle φ with respect to the z axial (see Fig. 1). Therefore, the three components of the heat incident angle vectorν areν 1 = − sin φ , ν 2 = 0, ν 3 = cos φ , respectively. In Ref. [10] the spreader bar was treated as a rigid beam with mass Ms to transfer the forces between the booms and the solar blanket was modeled as an inextensible membrane with density ρsb and zero rigidity, which has only transverse deflection in z direction. The thermal analyses were only conducted on two booms. Each boom is subjected to an axial compressive force of 14.75 N. Table 1 lists the material properties of the solar array, which is also shown in Ref. [10]. solar blanket φ right boom z z A spread bar left boom S0 R P x deflection A L h y A-A Boom of the HST solar array Figure 1: Model of the HST solar array Table 1 The material properties of the HST (from Ref. [10]) αs αΤ σ (1/K) (W/m2•K4) 0.5 1.692×10-5 5.67×10-8 ε ρb c k Ε ρ sb (J/kg•K) (kg/m3) (W/m•K) (GPa) (kg/m2) 0.13 502 7010 16.61 193.0 1.589 Ms (kg) 1.734 The comparisons of structural dynamic responses between the present and the analytical results in Ref. [10] are shown in Fig. 2, where w is the boom deflection. ⎯ 437 ⎯ 10 0 ζ = 0.0001 φ = 80° Present Ref.[10] -3 1 ζ=0.0001 Unstable Ref.[10] Boom1 Boom2 Boom3 Boom4 0.1 1 w/R -2 αΤ T B sinφcr / R -1 -4 0.01 Stable -5 1E-3 -6 -7 0 100 200 300 400 1E-4 1E-4 1E-3 0.01 t (s) Figure 2: Comparison of the coupled analysis for the unstable beam deflection (Τ) 1/ω1τ1 0.1 1 10 Figure 3: Comparison of the stability boundary for the HST solar array It observes that the phases of the two results are almost the same, and the discrepancy is less than 2﹪ because of the numerical error. The stability property of the system is determined by the eigenvalues of matrix L, which is the function of damping ratio ζ and incident angleφ. Among all conjugate eigenvalues of matrix L, supposing the one with the maximum real part is λ (φ , ζ ) = α (φ , ζ ) ± i β (φ , ζ ) , the stability of the system is determined by the sign of α. Fixing the damping ratio, series of eigenvalue analyses can be conducted by varying the incident angle φ. When α = 0 , the corresponding incident angle can be regarded as the critical incident angle and denoted as φcr . In this way, if ζ = 0.0001 , the critical incident angle of the HST solar array model is 2.76°, which is almost on the stability boundary plotted in Ref. [10] (see Fig. 3). To verify the present method, the critical incident angles of other three beams differing on the cross-section dimensions (in Table 2) are calculated and the corresponding stability states are compared with the prediction of Ref. [10] (see Fig. 3). Table 2 Different boom configurations for the HST solar array model and the corresponding results when ζ = 0.0001 * Boom R (mm) h (mm) τ 1(T ) (s) ω1 (1/s) τ 1(T )ω1 B T 1 (K) φcr ( o ) 1 17.02 0.3379 58.47 0.1953×2π 71.75 3.087 16.59 16.37 2* 10.92 0.2350 23.76 0.0970×2π 14.48 4.018 9.955 2.760 3 9.525 0.1811 18.09 0.0671×2π 7.627 5.904 9.850 0.882 4 9.000 0.1500 16.07 0.0446×2π 4.503 11.85 10.60 0.241 The boom of the real HST solar array Generally speaking, the discrepancies between the present solution and the solution in Ref. [10] are very small. This confirms the validity of the methods proposed in this paper. 2. The thermal flutter analyses of satellite antenna A satellite antenna (see Fig. 4) is used to further illustrate the capabilities of the methods proposed in this paper. The FEM model contains 748 elements and 382 nodes. The dimension, element type and material of each component are listed in Table 3. Table 4 shows the mechanical and thermal properties of each kind of material. In this table, E is the Young’s modulus; G is the shear modulus; ρ is the material density; αT is the coefficient of thermal expansion; k is the thermal conductivity; c is the specific heat; αs is the absorptivity and ε is the emissivity. In order to express the heat incident angle vectorν , two parameters, φ1 and φ2 , are introduced as follows: uuur Supposing OP is the heat incident vector ν, P′ and P′′ are the projections of P in the X-Z plane and the X-Y plane, uuuur respectively (see Fig. 4). φ1 is the included angle between OP ′ and X axial, and φ2 is the included angle between uuuur OP ′′ and X axial. The three components of ν can be calculated by φ1 and φ2 as following: ⎯ 438 ⎯ View 1 Z Z S0 3.8m P Y 12.25m Y X 3.0m ν View 2 φ1 Z A P′ P ′′ φ2 Y X O X O Figure 4: Model of the satellite antenna Table 3 The element types, dimensions and materials of the components of the solar array Component Element type Dimension (mm) Material Spar boom Thin-walled circular tube Outside radius: 30 Thickness: 5 Carbon fiber reinforced composite Ring beam Outside radius: 7.5 Thickness: 0.5 Thin-walled circular tube Frame Vertical beam Outside radius: 15 Thickness: 1 Thin-walled circular tube Reflective network Carbon fiber reinforced composite Outside radius: 5 Thickness: 0.1 Stainless steel Table 4 The material properties of the components of satellite antenna E G (Gpa) (Gpa) Carbon fiber 56.70 20.20 reinforced composite Stainless steel ν1 = cos φ2 1 + tan 2 φ1 cos 2 φ2 190.0 73.08 , ν2 = ρ (kg/m3) αT k (W/m•K) c (J/kg•K) αs ε (1/K) 1600 1.4E-6 11.56 924.0 0.91 0.82 7930 16.1E-6 158.4 502.0 0.5 0.13 sin φ2 1 + tan 2 φ1 cos 2 φ2 , ν3 = tan φ1 cos φ2 1 + tan 2 φ1 cos 2 φ2 (15) Therefore, the stability of the system is dependent on the three parameters: φ1 , φ2 and ζ , whose influence on the stability is discussed as follows. 1) The influence of damping ratio on the stability of the system To evaluate the influence of the damping ratio, the incident angle φ1 is fixed as 20°, φ2 is fixed as 0° and only the damping ratio ζ is changeable. The maximum real part of the eigenvalues of L is zero when damping ratio is 1.12×10-4 as shown in Fig. 5. Therefore, the critical damping ratio is ζ 0 = 1.12 × 10-4 when φ1 =20° and φ2 =0°. Supposing the initial condition is T0 = 290K and U& = U = 0 , and setting ζ = ζ 0 , φ1 = 20o , φ2 = 0o , the history of displacement at node A (see Fig. 4) in Z direction shown in Fig. 6 is calculated by the present method and the corresponding locus is plotted in Fig. 7. It observes that constant amplitude vibrations appear in the Fig. 6, and an ⎯ 439 ⎯ w(mm) 0 -5 4 α×10 -5 3 φ1=20° φ2=0° 2 Response Quasi-static response -10 -5 ζ×10 1 -15 0 0 5 10 15 20 -1 -20 -2 t (s) -25 -3 0 Figure 5: The maximum real part α of eigenvalues of L versus the damping ratio ζ. 400 800 1200 1600 2000 Figure 6: The displacement in Z direction at node A ( ζ = ζ 0 , φ1 = 20o , φ2 = 0o ) Figure 7: The locus of node A in Z direction ( ζ = ζ 0 , φ1 = 20o , φ2 = 0o ) isolated close orbit exits in the phase plane from Fig. 7. As the time goes on, the path, which starts from a point outside the close orbit, will approach this close orbit spirally. The close orbit is called limit loop and the thermally induced Hopf bifurcation clearly occurs. With the same initial condition and incident angle φ1 , φ2 , when ζ is less than ζ 0 , the system is unstable (see Fig. 8); while if ζ > ζ 0 , the thermally-induced vibration will fade out (see Fig. 9). 0 w(mm) -5 Response Quasi-static response -10 -15 -20 t (s) -25 0 Figure 8: The displacement in Z direction at node A ( ζ = 1 × 10 −5 200 400 600 800 1000 1200 1400 1600 1800 2000 Figure 9: The displacement in Z direction at node A ( ζ = 1 × 10 −2 ) ) 2) The influence of incident angle on the stability of the system In this example, ζ is fixed as 0.5 × 10−4 and φ1 is fixed as 20o , only the other incident angle φ2 is variable. The maximum real part of eigenvalues of L is zero when φ1 = −61.28o or φ1 = 61.50o as shown in Fig. 10. It means that both the two angles are critical incident angle denoted as φcr1 and φcr 2 , respectively. ⎯ 440 ⎯ - 5 α (×10 2 ) w(mm) 0 The maximum real part 1 -5 ζ= 5×10 -5 0 -180 -150 -120 -90 -60 -30 φ 1= 0 ° Response Quasi-static response φ2=-61.28° φ2° 0 30 60 90 120 150 180 -10 -1 -15 -2 -20 -3 t (s) 0 -4 Figure 10: The maximum real part α of eigenvalues of L versus the incident angle φ2 400 800 1200 1600 2000 Figure 11: The displacement in Z direction at node A ( ζ = 5 × 10 −5 , φ1 = 0o , φ2 = φcr1 ) Supposing the initial condition is T0 = 290 K and U& = U = 0 , and setting ζ = 5 × 10 −5 , φ1 = 0o , φ2 = φcr1 , the history of displacement in Z direction at node A (see Fig. 4) is calculated and shown in Fig. 11. The corresponding locus is plotted in Fig. 12. As expected, the thermally induced Hopf bifurcation is clearly observed. The same phenomenon can be observed as well under the same initial conditions when φ1 = 0o and φ2 = φcr 2 . Figure 12: The locus of node A in Z direction ( ζ = ζ 0 , φ1 = 0o , φ2 = φcr1 ). 3) The combined influence of damping ratio and incident angle The critical damping ratio is calculated for different incident angles based on the presented method. The ζ − φ1 − φ2 parameters’ space is divided by a critical surface into a stable zone and an unstable zone as shown in Fig. 13. Fig. 13 shows that a stable vibration will occur in a structure with the damping and incident angular parameters located in the stable zone under arbitrary initial condition, whereas, a thermal flutter will induced in a structure with the parameters located in the unstable zone. Thermal flutter will never occur in the given satellite antenna with damping ratio more than 0.00012 in spite of incident angle of sudden heat flux. Stable Critical surface ζ φ2 Unstable φ1 Figure 13: The critical damping ratio ζ versus the incident angle φ1 , φ2 . ⎯ 441 ⎯ CONCLUSIONS Based on the FEM, a computational method is developed in this paper to analyze the thermally-induced vibration of complex LSSS. The perturbation temperature on the cross section of thin-walled beams as well as the coupling effect of structural deformations on the incident normal heat flux is taken into account by the present method. Further more, the criterion of thermal flutter is established under the frame of nonlinear vibration theories. All the examples illustrate the capabilities of the proposed methods for the analysis of practical LSSS. REFERENCES 1. Frisch HP. Thermally induced vibrations of long thin-walled cylinders of open section. Journal of Spacecraft and Rockets, 1970; 7: 897-905. 2. Thornton EA. Thermal Structures for Aerospace Applications. AIAA Education Series, AIAA, Washington DC, USA, 1996. 3. Johnston JD, Thornton EA. 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