Extreme Ultra-Violet Lithography Extendibility of EUV Lithography Technology for Semiconductor Devices Jinho Ahn Professor, Materials Science & Engineering, Hanyang University Director, Nano & Convergence Tech., National Research Foundation of Korea Moore’s Law - Number of transistors on a chip doubles every two years. October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA EUVL Mask about Hanyang University Technology Scaling Enabler: Lithography October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA EUVL Mask Hanyang University Technology Wavelength Reduction has been a key Driver of Moore’s Law October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA EUVL Mask Hanyang University Technology Lithography Roadmap: EUVL is the leading Lithography Technology for 22 nm node and Beyond (2012 ITRS) October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA EUVL Mask Hanyang University Technology What is Extreme UltraViolet (EUV)? EUVL Mask Hanyang University Technology Last region of electromagnetic spectrum to be developed Cause atomic resonance leading to high degree of absorption in all materials Short l enables to see small structures and to write smaller patterns October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA Why EUV Lithography ? - Image quality with affordable k1 value October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA EUVL Mask Hanyang University Technology Why EUV Lithography ? - Cost Effective ! October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA EUVL Mask Hanyang University Technology Big Change of Optical System from DUVL to EUVL EUVL Mask Hanyang University Technology Off-axis reflection optics On-axis diffraction optics October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA EUV Lithography Overview October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA EUVL Mask Hanyang University Technology Wavelength-dependent defectivity EUVL Mask Hanyang University Technology Wavelength-dependent defectivity Ref.. Mochi, Proc. SPIE 7636 (2009). Penetration depth of different wavelength Ref.. Goldberg, EUVL Workshop (2010). October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA EUV Coherent Scattering Microscope EUVL Mask Hanyang University Technology Simple structure - Minimizing imaging limit caused by objective lens - Collecting diffaction pattern by CCD pixel - Mask image reconstruction by reverse Fourier Transformation Simulation capability for various exposure conditions - Incident angle and illumination condition - Real actinic imaging capability with current and future EUV scanner conditions Ordinary microscope Field Spectrum Objective lens Incoherent Source CSM Aerial image NA CondenserReticle Coherent Source Computer Aerial image Ref. Dong Gun Lee NA October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA CSM with HHG EUV source @HYU Collaboration with Samsung, FST & Auros October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA EUVL Mask Hanyang University Technology Mask Imaging Results by CSM 25nm 32nm Contact hole (honeycomb) 30nm L/S horizontal 25nm Contact hole October 15, 2013 EUVL Mask Hanyang University Technology L/S vertical 10th U.S.-Korea Nano Forum, Boston, MA CSM can detect low-density carbon EUVL Mask contamination effect Technology Hanyang University October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA 15 Korea EUVL R&D Infrastructure Co-workers: Academia - POSTECH, SNU, SKKU, Inha Univ. EUVL Mask Hanyang University Technology Research Institute – Pohang Accelerator Laboratory, NCNT Industry - Samsung Electronics, SK HynixDongjin Semichem, IMT Seoul Pohang ▷ beam size at mask : <φ 2mm ▷ energy range : 92.5 eV(13.4nm) ▷ energy resolution : > ±1% Beamline October 15, 2013 Micro exposure Tool PR Out-gassing EUV Microscope 10th U.S.-Korea Nano Forum, Boston, MA EUV Reflectometer 9 EUVL years K-EUVL program and Infrastructure Beamline & Tools AIMS Pohang Synchrotron Facilities EUVL Mask Hanyang University Technology Reflectometer Resist Outgassing Mask stage Micro Exposure Tool CSM / ICS AIMS Resist Outgassing Reflectometer Folding Mirror S. C. optics MET Wafer stage CSM/ICS October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA 1 Industry roadmap toward <10nm Lithography supports shrink EUVL Mask Hanyang University Technology Ref: ASML October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA Scanner Roadmap Extendibility EUVL Mask Hanyang University Technology Ref: ASML October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA High-NA Limiting Factor – Mask structure EUVL Mask Hanyang University Technology The 3D nature of the EUV mask limits resolution and image quality New mask structure including re-designed reflector and thin absorber is needed for high-NA system. October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA Optimizing Mask Structure for high NA EUVL Mask Hanyang University Technology – New reflector and absorber Ref: J. Ahn et al. 2013 EUVL Symposium October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA Att.-PSM for better imaging quality Circular Dipole October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA EUVL Mask Hanyang University Technology Very thin absorber for fine patterning EUVL Mask Hanyang University Technology October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA Conclusion EUVL Mask Hanyang University Technology Even though struggling from the source power problems, huge progress is going on to insert EUV lithography into mass production. Further innovation is underway to extend EUVL resolution limit beyond 10nm. Continuing trend of device scaling will be realized though EUV lithography. October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA EUVL Mask Hanyang University Technology October 15, 2013 10th U.S.-Korea Nano Forum, Boston, MA
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