EXPERIMENTAL CHARACTERIZATION OF PHASE CHANGE S. Valance, M. Coret, J. Réthoré and R. de Borst LaMCoS, INSA-Lyon, CNRS UMR5259, F69621, France ABSTRACT This study focus on solid phase change in maraging steel on cooling and on heating, e.g. austenitic and martensitic transformation. We present here the design and use of a device done for observation of front of phase change. This device is constitute of a low vacuum box in which a test specimen could be submit to temperature and mechanic loading. While loading the specimen in order to provoke phase change, the upper face of the specimen is observe with digital camera. We analyze pictures issue from this observation we the help of digital image correlation. This finally enable us to find some indications on phas front change position. Introduction While a phase transformation is happening, one of the most interesting phenomenon accompanying it is transformation induced plasticity (TRIP). Consequences of this phenomenon are viewable at structural scale. It has been shown by Coret [1] that TRIP simulation under complex load scenario is not achievable with actual analytic homogenization methods [2]. To improve mechanical simulation of solid phase change in steels, it has been decide to study the real deformation happening in such a phase change, with or without a mechanical load by simulating it at grain scale (mesoscopic scale). The main problem in that simulation work is to get a real topology of phases throughout the transformation. At that time, this kind of phase change as never been observed at mesoscopic scale. The only information consists then in heuristic hypothesis [3]. To overcome this lake of information, we have design an experiment which enables the measurement of the displacement field while a thermal phase change happens. To achieve that goal, we separate the work in two parts, the first one consists of having images of the external surface of a sample while a transformation is happening. The second consist of interpreting these images using Digital Image Correlation. The paper will first present the experimentation device used to complete the observation of phase front and some images of acquisition made during cooling while martensitic phase change happens. Then arise a discussion around the interpretation of acquisitions using Digital Image Correlation method. We finally end by perspectives offered by using such a device. Continuum mechanics in the phase change context This paragraph deals with the description of a phase change in the context of continuum mechanics. In continuum mechanics, the direct consequence of a phase change is a jump in density at the interface between the two phases. We make here assumption that interface between the two phases is a surface, i.e. with null thickness. This hypothesis is not realistic in a material point of view, where interface as a thickness of the same order than the lattice parameter, i.e., in α γ pure metals, at 20 C, 0:286nm for Fe , and, at 916 C , 0:364nm for Fe , but is valid at an intermediate scale of observation. Taking the precedent remarks into consideration, the mechanical problem associated to phase transformation could be resume in the following set and on figure 1: - Transformation between a phase γ (austenitic) and α (martensitic), without orientation (i.e. on cooling or heating) - A continuous media Ω separated in two phase Ωα, density ρα and Ωγ, density ρα - Normal velocity (W) of front Σt at time t between the two phases is perfectly known Figure 1: model of continuous media submit to a phase change The main interest of talking of continuum mechanics view on phase change is to emphasis the Hadamard jump condition. Taking into account that we always deal with a continuous media, and that we have a strong discontinuity in the density field, one can shows that it implies a weak discontinuity on the displacement field on the interface, i.e. the displacement field belong 0 to the function set C . Moreover, the derivative of the displacement field in time and space are discontinuous on the interface of the phase change. Main interest of emphasizing the Hadamard jump condition in the context of phase change study is to show a way for front identification. If we are not able to measure the discontinuity in the density field, we are able to measure the displacement field and what’s the more important, to identify the front on this displacement field. Experimentation device In order to explore the kinetic of phase transformation we build a device able to keep our test sample safe from oxidation and authorize the observation of the upper face while heating and cooling in phase change temperature range. The experimentation device is made of a box presented on figure 2. This box ensures tightness between the test atmosphere which is under low vacuum (around .01mBar) and the room. Figure 2: picture of the experimentation device showing the box, and the test sample The thermal solicitation is applied using joule effect on the tested sample. The interest area of the sample test presented on figure 3 is design to get a homogeneous temperature field. The cooling of the sample is ensured by liquid cooling of the whole box. We could hence get a heating rate around 200°C /s and a cooling rate of 30°C/s. A temperature meas ure is done through an encapsulated thermocouple applied on the surface of the test sample. For the control of the tensile stress applied to the sample, we use a piezoelectric actuator. This piezo actuator is control in force. It enables us to test the shape modification of the phase change controlling a really free dilatometry. Figure 3: test sample design To end the description of the experimentation, we present the optical system used for observation. A schematic view could be found on figure 4. It is made of close up lenses in association with a bellows focusing. It gives a magnification of almost five times while keeping a sufficient depth of field. A short edge filter, which suppress light wave of more than 565nm enable observation at high temperature in spite of specimen radiation. Figure 4: schema of the optical mount used for observation Observations In this section we present the use of the device for the observation of martensitic phase change. For this paper we would only present one test campaign. Results are related to a phase transformation in a maraging steel on cooling, i.e. a martensitic transformation. The chemical composition of the material we test is resume on figure 5. Maraging steel is structural hardening material. There particularity is to transform into martensite even at low cooling rate. C < .01 Si .06 Mn .04 S < .002 P .005 Ni 9.01 Cr 12.20 Mo 2. Al .71 Figure 5: chemical composition of marval X12 maraging steel Ti .33 Fe bal. 700 temperature (°C) 600 500 400 300 200 100 0 0 50 100 150 200 250 300 350 time (s) Figure 6: temperature versus time for the considered test The specimen is first warm at 600°C as shown on fig ure 6. At this temperature the austenitization of the sample begin. It is kept at this temperature for enough long time in order to enable a complete transformation. Then, the specimen is cool down to the room temperature. Observations shown in this paper come from the martensitic transformation. As shown on figure 7, the temperature measure presents slow cooling rate part well revealed by polynomial interpolation of the measures. This slow cooling rate part is due to exothermic transformation into martensite of the austenite. 400 temperature (°C) 350 temperature 300 Polynomial (temperature) 250 200 150 100 50 0 265 270 275 280 285 290 295 300 time (s) Figure 7: temperature while martensitic phase change Figure 8 (left) shows an acquisition of the upper face of the specimen on cooling at time 270s. This only observation is not sufficient to observe the transformation front. We thus have to use Digital Image Correlation in order to retrieve the displacement field on the upper face. Interpretation Here takes place the interpretation of acquisition done in the experiment presented above. Digital image Correlation (DIC) is a way to retrieve the displacement field of a surface through the recognition of same pattern in undeformed and deformed picture. Patterns use to correlate observations are made of scratch due to rough mechanical etching. Figure 8: surface of the specimen on cooling (left), different areas for strain integration (right) In order to underline the variation of the displacement obtained after DIC, we use the norm presented below to plot it: u= were ux (u x − ux ) + (u 2 y − uy ) 2 (1) denotes the mean of displacement along the x axis on the whole specimen. This norm presents two advantages. First one is to remove the rigid body motion of the correlated area due to the whole utility area of the specimen. Second advantage is that with this norm, a free dilatation is plot by centered ellipse of iso-values. Hence, in free dilatometry, if something else than dilatation is happening, it could be seen as through the lost ellipsoidal isovalues. This phenomenon is shown on figure 9. Pictures presented issue from DIC of observation on cooling presented on figure 7. The correlation area is visible on figure 8 (right). The reference picture takes for correlation corresponds to time 266s. These pictures show the plot of the norm (equation (1)) rationalize by its maxima. It exergue the martensitic transformation happening. First and last images show roughly ellipsis iso-values for the norm used. But central pictures show a break of those ellipsoidal iso-values. These breaks correspond to phase transformation from austenite to martensite. As this norm is not sufficient to retrieve the transformation front, we use a criterion on strain. From DIC, strains could be retrieved using a mean on a local area. This processes imply a lost of information traduced by vanishing resolution on pictures. The norm in strain use to represent strain is given by: ε= (ε − ε yy ) + 4ε xy 2 2 xx (2) With the norm presented on equation (2), a free dilatometry is characterized by a constant value for any cooling rate. This is represented on figure 10. We have plotted the mean of strain norm given by equation (2) on circle labeled 1 (figure 8 right). The image reference for DIC used to obtain this graph is the last acquired, i.e. when the specimen is at room temperature. This graph conforms to the macroscopic point of view of a phase change, i.e. global volume change. The phase change is characterized by the passage from a constant value to zero. A discrepancy in time could be find by comparison to temperature slow down. It could be explain by the fact that the temperature is not measure near circle but rather at the top of the correlated area, as could be seen on figure 8. Figure 9: iso-values of the mean of displacement field (equation (1)), from left to right, before the transformation, while the transformation is happening, and after the transformation 400 0,0012 temperature 350 0,0010 c1 Polynomial (temperature) 0,0008 strain norm temperature (°C) 300 250 0,0006 200 150 0,0004 100 0,0002 50 0 265 270 275 280 285 290 295 0,0000 300 time (s) Figure 10: temperature and strain norm (equation (2)) in circle 1 versus time We also investigate the variation of strain norm on littler areas (circles labeled 2 to 10 on figure 8 right). Graphs found are collapse on figure 11. These graphs show a bit different point of view than the macro one presented on figure 10. Especially, they show a maximum in the strain norm at different times. The variation of strain in local areas is due to transformation happening in neighboring areas and to the crossing of the front in the considered area. The first increase of strain should be due to the transformation happening in neighboring areas. The maxima should be related to the crossing of the front. Indeed, as first explain by Greenwood [4], the maximal strain happening locally, concerns principally the parent phase for such a transformation. We could then deduce that the decrease of deformation norm is related to new phase. This criterion enable then us to identify the crossing of the phase change front in a local area. c1 0,004 c2 0,003 c3 strain norm 0,003 c4 c5 0,002 c6 0,002 c7 0,001 c8 c9 0,001 0,000 265 c10 270 275 280 285 290 295 300 time (s) Figure 11: strain norm (equation (2)) in different circles (c2-c10) while martensitic phase change Conclusions Due to evolution of numerical technique, we are now able to modelize behavior of material at finer scale for a structure design. But this possibility comes with the necessity to get information at lower scale. The experiment shown here fill this objective. The goal was to get information at mesoscopic scale on the position of the front of phase change. Coarse understand of the mechanical consequences of a phase transformation associate to DIC enable us to find information on the front position. Next step should lead to collapse all indications of the front position presented above in order to obtain an explicit representation of the front position. We should then be able to observe consequences of a mechanical loading on the front of phase change. Applications for different kind of metallic materials and solid phase change will also be affordable. Acknowledgments This research was sponsored by fédération Rhône-Alpes matériaux, conseil régional Rhône-Alpes, AREVA, EADS, EDF, ESI software. References 1. 2. 3. 4. Coret, M., Calloch, S., and Combescure, A., “Experimental study of the phase transformation plasticity of 16MND5 low carbon steel under multiaxial loading.” Eur. J. Mech. 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