V-NOTCHED SPECIMEN UNDER MIXED-MODE FRACTURE N. Recho1, J. Li2, D.Leguillon3 LMM, University of Paris VI, France and LaMI, University Blaise Pascal of Clermont-II,France 2 LPMTM, CNRS UPR 9001, University of Paris XIII, 99 Av. J.B. Clément, 93430 Villetaneuse, France 3 LMM, University of Paris VI, France 1 ABSTRACT A general methodology to study the crack propagation and the crack extension initiated from a V-notch was established under mixed-mode static loading. This methodology was established on the basis of a set of criteria developed in recent studies carried out by Leguillon [1,2]. A new criterion, by combining experimentation and numerical calculation, was developed in this work in order to predict the beginning of the crack initiation and the crack growth path. A series of mixed-mode experiments of a V-notch under mixed-mode loading are performed with CTS (Compact-Tension-Shear) PMMA specimens associated to a mixed mode loading device. The effect of loading angle on fracture criterion is analyzed. Introduction Used in classical fracture mechanics analysis, the Williams expansion [3] allows to determine the stress field close to the notch tip region by introducing the boundary conditions of free surface at the notch lips. Nevertheless, in this case, the signification of the Stress Intensity Factor (SIF) is not valid. As consequence, the stress field mixity has to be defined by another way than that based on KI/KII ratio. The work done by Seweryn et al [4] and by Leguillon et al [2] and Yosibash et al. [5] gives responses on these two questions. The validation of such studies has not been established experimentally particularly when the notch angle is big enough (>90°) and when the stress field mixity is dominated by the Mode II loading. This paper presents an appropriate experimental procedure applied to specimen made from brittle material (PMMA) containing very sharp notches. The experimental results, associated to stress field analysis, allow us to show how the fracture criterion interacts with the local near notch tip analysis. A further work is planed to determine the crack growth path initiated at the notch tip. Modelling of the singular stress field at a notch tip The existing notch in a structure increases the stress concentration in the vicinity of the notch tip, thus the maximum load, which the structure supports, can considerably be reduced. In this part the aim is to determine the stress field in the case of a V-notch, having various notch angles, ω, see Figure 1. As boundary conditions one has: • On the upper notch side: θ = π − ω = α , σ θθ = σ rθ = 0 2 • And on the lower notch side: θ = −π + ω = −α, σ θθ = σ rθ = 0 2 Let consider the stress, strains and displacements fields in the vicinity of a notch in homogeneous, isotropic, linear elastic medium [3]. The resolution of 2D linear elastic problems consists in searching a function 2 2 the following compatibility equation:∇ (∇ Ψ)=0. Ψ (x,y) or Ψ (r,θ), which satisfy Figure 1.V-Notch From this function, one deduces the stress field which has to satisfy the boundary conditions. It exists several approaches, making it possible to obtain a singular stress field at the notch tip. As conclusion, the stress and displacement fields have the following schematic shape: σ ij = K Iλ K IIλ c ( θ ) + d ij (θ ) ij ( 2π r ) 1 − λ I ( 2π r ) 1− λ II qi = ⎤ r ⎡ K Iλ K IIλ a i (θ ) + bi (θ ) ⎥ 1− λ ⎢ 2 µ ⎣ ( 2π r ) ( 2π r ) 1 − λ ⎦ I (1) (2) II where cij(θ),dij(θ),ai(θ),bi(θ) are trigonometric functions. mode II. λI and λII are respectively the singularity degrees for mode I and Figure 2 shows the variation, determined by Seweryn et al. [4], of the exponents ω = 360° - 2α . λI and λII as function of the notch angle λΙΙ(ω) ω λΙ(ω) Notch angle ω (deg.) Figure 2. λI and λII as function of the notch angle ω (Seweryn et al. [4]). Onset criterion in case of mixed mode fracture [6] When one uses the traditional tools for the study of the singularity in the vicinity of a notch tip, one arrives at a paradox related to an inconsistency between the Stress criterion and the Energetic criterion. If an Energetic criterion and a Stress criterion are considered, the first is not sufficient to explain the failure mechanism because the energy release rate cancels itself and it cannot thus reach a critical value GC. In the stress criterion, the notch tip presents a singularity and the stress field tends to infinity and the stresses are thus higher than their critical values σc and τC. In mixed mode situation the displacement field is written as follows: U ( x1, x2 ) = U (O) + k1r λ1 u1(θ ) + k2 r λ2 u 2(θ ) + ... , where 1/ 2 ≤ λ1 ≤ λ2 ≤ 1 (note that in any case the two modes u1(θ ) and u 2(θ ) are different). (3) It’s to be noted that the two modes do not split into a symmetric and an antisymmetric parts. In order to point that, the expression (3) rewrites: U ( x1 , x2 ) = U (O ) + k1r λ1 ( u 1(θ ) + mu 2(θ ) ) + ...withm = k2 λ2 − λ1 r , k1 k1 = 0 , (3) expands with a single mode) The parameter m expresses the mode mixity and depends on the distance r (4) (note that if of the notch tip. The energy criterion reads now as follows: ( θ 0 is the direction of the crack extension) −δ Wp = k12l 2λ1 ( K1 (θ 0 ) + 2mK12 (θ 0 ) + m2 K 2 (θ0 ) ) d ≥ Gc ld , Indeed, (5) no longer provide explicit relations for the lower bound of identical for the upper bound derived from the stress criterion l since m (5) depends on l. The situation is strictly σ (θ0 ) = k1lλ −1 ( s1 (θ0 ) + ms2 (θ 0 ) ) ≥ σ c , (6) 1 Finally the non linear equation to solve numerically is: 2 l= ⎛ s1 (θ 0 ) + ms2 (θ 0 ) ⎞ Gc ⎜ ⎟ , K1 (θ 0 ) + 2mK12 (θ 0 ) + m 2 K 2 (θ 0 ) ⎝ σc ⎠ Following, the fracture length l being determined, the mode mixity parameter derives straightforwardly from this relation: 1− λ1 ⎛ ⎞ Gc k1 ≥ kc = ⎜ ⎟ 2 ⎝ K1 (θ 0 ) + 2mK12 (θ 0 ) + m K 2 (θ 0 ) ⎠ τ and its critical value τc is also known and the initiation criterion ⎛ ⎞ σc ⎜ ⎟ ⎝ s1 (θ 0 ) + ms2 (θ 0 ) ⎠ In this section, the stress criterion has been written using the tension component the shear component m (7) 2 λ1 −1 , (8) σ , but it can be also carried out also with for an interface crack [2] for instance. Moreover, since mode mixity is invoked both must be considered and the one giving the higher upper bound has to be taken as consistent. Once the crack length l is determined by equation (7) as function of θ0 , it is replaced in equation (8) in order to determine kc (θ 0 ) . For several values of θ0 we choose the angle (direction) giving the minimum value of kc (θ 0 ) . This direction gives the crack extension criterion. This procedure to determine the crack extension is indeed different from the crack extension given by a classical crack criterion such as the maximum of the circumferential stress. In this paper we present only the results in term of resistance to failure. Nevertheless, on the basis of these experimental results, a future work is done in order to establish a crack extension criterion [7]. Experimental The experiments are performed by using the CTS specimens with the mixed mode loading device which was developed by Richard [8]. All specimens are made from PMMA.Figure 3 shows the geometry of the specimens and of the mixed-mode loading device. The specimens are of10mm thickness. Five V-notch angles (30°, 60°, 90°, 120°, and 160°) are introduced in the specimens. There are seven holes in the loading device shown in Figure 3(b). A pure mode I loading is performed using the No.1 and 1’ holes in the loading device and a pure mode II loading is realized using the No.7 and 7’ holes. When the other holes (n-n’) are used, different mixed mode loading can be obtained. The tests are conducted on a machine MTS-810 (Material Test System) at room temperature. The CTS specimens are tested with four loading angles γ= 90°, 60°, 30°and 0° with respect to the initial crack axis as shown in Figure 4. The case of 90° loading corresponds to the pure mode I test. Two or three specimens are used for each loading condition. P 90 27 P 27 3 4 5 2 6 1 7 148 54 45 ω notch 7' 54 Vnotch 6' 5' 4' 3' 2' 1' P (a) PMMA specimen (b) Loading device Figure 3. Specimens and loading device P P 60° 90° P 30° P P P Figure 4. Loading angles One can see on figure 5 the area A where the specimens are fixed and the area B where one applies the loading with the angle γ (the angle between two holes is of 15°). Screws were used in order to install the specimen on the testing machine MTS. First of all, we carried out simple tensile tests on specimens without notch. The goal is to find the mechanical characteristics of material, in particular to determine the stress to rupture σ c and the Young’s modulus E. The mean values of 10 tensile test specimens are: σ c =75 MPa and E= 3300 MPa. Each test is carried out under monotonic quasi-static loading (2mm/minute) until a first crack appears. Subsequently, a total unloading occurs. Re-loading is carried out then on the specimen containing the crack until the brittle fracture. Two surfaces of crack appear. First step corresponding to the creation of a crack and the second corresponding to brittle fracture. The second step allows in fact to calculate the critical energy release rate from the knowledge of the critical load to rupture during this second step and from a calculation by finite elements of the specimen containing the crack. B A Figure 5. Test device Let choose the specimens which reveal clearly the two steps on the cracking surface. One measures then the lengths L (mm) of the cracks of the first step. From there, the test can be regarded as a tensile test on a specimen containing a crack having length L. The second step then makes it possible to find the maximum load to rupture F (N). Going from this value, a finite elements calculation allows us to determine Gc. Figure 6 shows two examples of specimens after the crack extension. That enabled us to determine the crack extension angle according to the notch angle and to the loading angle. The cracks show well that when the angle β increases, the maximum load value is higher. That comes owing to the fact that when the angle β increases, mode II (λ II ) is increasingly important and thus the load to rupture increases. γ ω θ Figure 6. Examples of crack propagation Results The various geometries and the various loadings were tested. The following figure 7 shows the maximum loads to rupture. ω=90° a=90 ω=30° a=30° 3500 12000 3007 2746 2623 2577 2425 2411 force (N) 2500 2000 1500 1485 1498 1289 40 60 31 Figure 1000 1010 a=30° 1606 1580 1441 11145 10360 9086 10000 8000 force(N) 3000 B=90 6000 4000 2000 500 0 0 20 40 60 80 0 100 0 π/2−γ° 20 angle B 40 60 80 100 angle B π/2−γ° a=120° ω=120° ω=a=160 160° 6000 12000 5000 8000 6860 6000 4000 2577 2090 1794 2000 2404 2390 2105 4945 4208 3543 a=120° force (N) 9944 10000 force (N) 2587 2549 2368 1829 1590 1485 1501 1527 1248 3000 50 a=160 2000 1000 0 0 4891 4411 4345 4333 4232 4039 4000 0 100 0 angle B π/2−γ° 10 20 30 40 π/2−γ° angle B Figure 7. Loads to failure as function of loading angle and notch angle Analysis of the Results The structure is modelled by finite elements as shown in figure 8. A specific finite element programme integrating the local asymptotic analysis is used in order to determine the singularity degrees (λ1 and λ2 ) of the structure as function of the notch angle . The following table 1 gives the values of λ1 and λ2: ω=0° λ1=0,5 λ2=0,5 ω=30° λ1=0,502 λ2=0,598 ω=60° λ1=0,512 λ2=0,73 ω=90° λ1=0,545 λ2=0,906 Table 1. Singularity degrees λ1 and λ2 as function of notch angle ω Figure 8. Finite Elements mesh ω=120° λ1=0,616 λ2=1,149 ω=160° λ1=0,819 λ2=1,628 The numerical results are put in concordance with the experimental results in term of maximum load to rupture at mode I fracture. This loading level is considered as equal to 1. The Loading ratio, R is then defined as : the load to rupture of the specimen under mixed Mode / the load to rupture of the specimen under Mode I. The following figure 9 shows some examples of the comparison between the experimental results and the numerical analysis based on our criterion. The theoretical analysis is in good agreement with experimental results. It’s to be noted that the singularity vanishes when ω=120° with a pure Mode II dominating loading (see Table 1). Figure 10 shows one of experimental test specimens in this condition. Failure no longer occurs at the notch root. 4,5 4 R 3,5 3 2,5 Sˇrie1 Sˇrie2 2 1,5 1 ω 0,5 0 0 20 40 60 80 100 120 140 160 180 R versus ω ( γ is equal to 90°- Pure Mode I) 5 4,5 R 4 3,5 γ 3 Sˇrie1 Sˇrie2 2,5 ω 2 θ 1,5 1 ω 0,5 0 0 20 40 60 80 100 120 140 R versus ω ( γ is equal to 30°) N.B. Series 1 corresponds to experimental results and series 2 to numerical simulations. Figure 9. Comparison with experimental results in term of loading ratio R 160 180 Figure 10. Case of vanishing singularity for ω=120°associated to mode II dominating (γ = 30°) Conclusions The V-Notch criterion is extended to Mixed Mode loading. It is shown that the knowledge of the singularity degrees in Mode I and Mode II are necessary in establishing criteria of the failure prediction. A series of tests agree with the disappearing of any singularity in case of pure mode II when the notch angle becomes large. The agreement between predictions and experiments is good in term of critical load to rupture. Further work is in preparation in order to establish a specific crack extension criterion on the basis of these experimental results. References 1. 2. 3. 4. 5. 6. 7. 8. Leguillon D. “Strength or toughness? A criterion for crack onset at a notch” European J. Mech. A/Solids, Vol.21 pp.61-72, 2002 Leguillon D. Siruguet K., Finite fracture mechanics – Application to the onset of a crack at a bimaterial corner, IUTAM symposium on Analytical and computational fracture mechanics of non-homogeneous materials, Cardiff, 18-22 june 2001, Wales, published in IUTAM Symposium on Analytical and Computational Fracture Mechanics of Non-Homogeneous Materials, B.L. Karihaloo ed., Solid Mechanics and its Applications vol.97, Kluwer Academic Publishers, Dordrecht, 2002, 11-18. Recho N.« Rupture par fissuration des structures »,Hermes, (1995). Seweryn A., Krzysztof M. “Elastic stress singularities and corresponding generalized stress intensity factors for angular corner under various boundary conditions”, Eng Fracture Mech, Vol.55, No 4, pp.529-556, 1996. Yosibash Z., Priel E., Leguillon D., A failure criterion for brittle elastic materials under mixed-mode loading, Int. J. Fract., 2006, 141(1), 289-310. Leguillon D., Yosibash Z. “Crack onset at a v-notch. Influence of the notch tip radius” Int. J. of Fracture, 122(1-2), 1-21. (2003) Recho N., Leguillon D. “Propagation of Short Cracks near a V-Notch Tip in Brittle Material under Mixed-Mode Loading” CFRAC – Nantes France - june 2007 Richard H.A. and Benitz K. “A loading device for the creation of mixed mode in fracture mechanics”. Int. J. Fracture, 1983; 22: R55.
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