Emerson Solutions for Your Hydroelectric Power Plant Emerson Brand Function Alber & Chloride Battery Monitoring Storage battery monitoring and test equipment Control room Balance of Plant (Powerhouse) AMS Suite Predictive maintenance software Control room Plant engineering & maintenance office ASCO Power Switching and Controls Automatic transfer switches, paralleling switchgear, and controls for emergency power Balance of Plant (Powerhouse) Avocent Infrastructure Management Management of physical and IT infrastructure, equipment planning and management Control room Chloride Industrial Power AC & DC UPS Balance of Plant (Powerhouse) Control Techniques, Leroy-Somer, Safetronics, FIncor Asynchronous and synchronous motors, drivers, starters, controllers, and inverters Balance-of-plant (Powerhouse) Penstock control gate, water intake, screen Reservoir/Dam/River – pond control & water management Turbine and turbine generator ControlWave® Remote terminal units for SCADA applications or distributed control Fisher® Control valves and severe service valves Plant Location Penstock control gate, water intake, screen Turbine and turbine generator Switchyard/Transformer Unmanned remote hydro generation sites Balance-of-plant (Powerhouse) Penstock control gate, water intake, screen Reservoir/Dam/River – pond control & water management Turbine and turbine generator Knurr Racks and Integrated Cabinets Equipment storage with provisions for UPS, thermal management, and wiring/cable management Control room Leroy-Somer Horizontal and vertical asynchronous and synchronous motors, frequency converters, permanent magent generators Turbine and turbine generator (black start generators) Liebert AC UPS and thermal management, surge suppression, precision cooling Control room Dispatch Center Plant engineering & maintenance office Machinery Health™ Management - CSI Technologies Predictive and protective technology and services for mechanical equipment Turbine and turbine generator Ovation™ Control System and Simulation Distributed monitoring and control system, SCADA Plant simulation Balance-of-plant (Powerhouse) Control room Corporate offices Dispatch Center Plant engineering & maintenance office Penstock control gate, water intake, screen Reservoir/Dam/River – pond control & water management Turbine and turbine generator Switchyard/Transformer PlantWeb™ Digital plant architecture Control room Rosemount® Pressure, temperature, level, and flow measurement Balance-of-plant (Powerhouse) Penstock control gate, water intake, screen Reservoir/Dam/River – pond control & water management Turbine and turbine generator SmartProcess™ Plant optimization and performance monitoring Control room Dispatch Center Plant engineering & maintenance office Smart Wireless Wireless field and plant networks Balance-of-plant (Powerhouse) Penstock control gate, water intake, screen Reservoir/Dam/River – pond control & water management Turbine and turbine generator Switchyard/Transformer Valve Automation – Bettis and EIM Actuators Turbine and turbine generator © 2015 Emerson Process Management Power & Water Solutions, Inc. PWS_005310 Rev. 4 Emerson Total Solution for Hydroelectric Power Plants Challenges Renewable energy is one of the fastest growing sources of electricity. Hydroelectricity, one of the oldest methods for generating power, will play a significant role in the projected growth of worldwide generation. Hydroelectric plants have long lifecycles, with some facilities still operating after more than 100 years. Periodic upgrades to equipment, as well as relicensing, allows utilities to extend the life of a hydro facility so it can continue to produce electricity well into the future. Additionally, effective management of hydroelectric or pump storage plant operations ensures the ongoing commercial viability of these assets. Modernizing hydroelectric or pump storage plants, constructing new sites, and retrofitting flood control facilities for efficient power production affords many benefits, but each has their own challenges with cost, performance, and risk. Consider it Solved. For over a century, power producers have turned to Emerson to control critical power generation processes, increase plant efficiencies and megawatt production, and realize long-term O&M savings at both locallyor remotely-controlled facilities. Emerson solutions are trusted world-wide to provide reliable and secure automation for the power generating processes. An Emerson total solution for your hydroelectric power plant can help you achieve business objectives — from a single turbine generator, to a powerhouse, cascaded hydro plants, or your entire generating fleet. Our ability to architect, implement, and manage a hydroelectric automation project will generate increased returns while mitigating risk and staff impacts. As a leader in power generation automation, Emerson solutions can help reduce outages, promote consistent and safe equipment operation, improve plant performance, and support realization of financial objectives. We recognize that power producers with diverse assets that include hydroelectric generation require broad-scope solutions that encompass innovative technology and lifecycle services. Emerson’s vast experience with both traditional and renewable generating assets enables us to provide integrated solutions that encompass the entire hydroelectric plant and associated body of water. Our automation strategies promote commercial success by increasing operational efficiency and improving reliability and availability while mitigating risk. Emerson Offerings for Hydroelectric Power Plants Reservoir/Dam/River Hydro Plant Control & Monitoring •Digital turbine governor control • Digital generator excitation system •Vibration monitoring and machinery health management • Coordinated megawatt & megavar control •Automated start/synch/stop & generate/ condense sequencing • Mechanical protection for vibration, overspeed, and temperature •Gate and waterway monitoring and control • Auxiliaries and balance-of-plant control •Switchyard control and monitoring •Integration with protective relays, IEDs, dispatch centers, and other systems Ovation Distributed Control & Monitoring •Automatic documentation and system management •Enterprise data server and wireless device monitoring •High system availability- no single point of failure •NERC CIP compliant security solutions •Digital bus solutions (HART, DNP3.0, ICCP, Foundation Fieldbus, Profibus, DeviceNet, ASIbus, etc.) •Alarm management •Operator tracking through events, trends, logs, diagnostics •Historian and report generator Francis Fleet/Enterprise Management and Optimization •Enterprise-wide system integration, visualization, and dispatch •Automatic generation and frequency control •Fleet (including hydro, renewables, fossil) financial and emission optimization •Fleet-wide asset management and reliability program Gate Screen Pelton Switchyard Penstock Services Transformer Kaplan Powerhouse Water Intake Control Room Plant Engineering & Maintenance Office Generator Unit Turbine Analog and Field Devices Intelligent •Transmitters: pressure, temperature, flow, and level •Valves: general, severe-duty, specialty, and motor operated •Actuators: electric, hydraulic, pneumatic, variable frequency drives (VFDs) Equipment and Condition Monitoring SCADA & RTU System •Remote flow, level, and precipitation monitoring network •Remote control of gates, circuit breakers, rakes, valves, and generator sets •Remote terminal units with integral solar/wind power and radio systems •Dispatch system and interface gateway Dispatch Center •Online vibration monitoring with smart alarms •Temperature monitoring with online statistical analysis •Online partial discharge monitoring •Laser alignment and balancing •Motor and pump diagnostics •Oil analysis Corporate Offices Intelligent Device Management Plant Optimization •Blade pitch - gate position control • Unit response management and optimization • Multiple unit water/load allocation and efficiency optimization •Pond/lake level and multiple plant cascade flow control Simulation •Virtual environment for operator training, control validation, and process analysis •Plant automation, monitoring, and control assessments •Operation & maintenance studies •Telecommunication system assessments •Cybersecurity assessments •Preliminary engineering, project planning, and specification preparation •Final engineering and procurement •Installation, commissioning, and startup support Combined Cycle Turbine & Turbine Generator Applications •Horizontal and vertical synchronous and asynchronous applications • Main Francis, Kaplan, and Pelton turbines • Pumped storage turbines •Fishwater, permanent magnet, and induction turbine generators •Frequency converters Wind Farm •Asset management •Multiple-network system for calibration, diagnostics, configuration, and audits Coal Plant Legend Balance-of-plant (Powerhouse) Control Room Corporate Offices Turbine and Turbine Generator Unit Switchyard/Transformer Penstock Control Gate, Water Intake, and Screen Plant Engineering & Maintenance Office Dispatch Center Reservoir/Dam/Run-of-the-River Electrical Auxiliaries •UPS, power conditioning, and distribution •Air conditioning and precision cooling •Motors, gear reduction drives, couplings •Backup power generators
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