SGP-TR-109-23 PROCEEDINGS TWELFTH WORKSHOP GEOTHERMAL RESERVOIR ENGINEERING January 20-22, B87 *Sponsored by the Geothermal and Hydropower Technologies Division of the U.S. Department of Energy, Stanford-DOE Contract No. DE-AT03-80SF11459and Contract No. DE-AS07-841D12529 DISCLAIMER This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government nor any agency Thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof. DISCLAIMER Portions of this document may be illegible in electronic image products. Images are produced from the best available original document. PROCEEDINGS,Twelfth Workshop on Geothermal Reservoir Engineering Stanford University, Stanford, California, January 20-22, 1987 SGP-TR-109 DEVELOPMENT DRILLING, TESTING AND INITIAL PRODUCTION OF THE BEOWAWE GEOTHERMAL FIELD V. T. Hoang, E. D. James, I. J. Epperson Chevron Resources Company San Francisco, California ABSTRACT The Beowawe geothermal field in north central Nevada is generating 16MW using two production wells (Ginn 1-13 and 2-13) and one injection well (Batz). Drilling the second production well (Chevron Ginn 2-13) in 1985 led to the discovery of a second productive strand of the Malpais fault zone. The wells a r e completed in the Malpais fault zone and a r e capable of producing 420+oF geothermal fluid at rates exceeding 1,000,000 Ibs/hr. Initial testing suggests that the completion zones of the two production wells have no pressure communication, therefore providing what is essentially a second production zone for future development. Injection of produced fluids into a fault parallel with the Malpais shows no pressure communication with other wells. One year of production in the system shows no pressure depletion or enthalpy decline in the producing area. t h e Malpais fault (MFZ) system, charges permeable horizons along the way and finally discharges at the surface. Figure 1. Well locations and surface features. INTRODUCTION BEOWAWE GEOTHERMAL FIELD EVALUATION The Beowawe a r e a has been well known for many years due to the geysers, fumaroles, and boiling springs that exist there. These numerous geothermal surface manifestations led Magma Power Company and Sierra Pacific Power Company to drill I 1 shallow wells in t h e sinter terrace a r e a from 1959 through 1965. Chevron acquired t h e leases in 1973-1975 and began an extensive geologic study of the area. Chevron drilled five more wells, starting with Ginn 1-13 in 1974 to a depth of 9563 feet, and numerous shallow temperature holes in the evaluation and development process. This paper presents a n overview of the Beowawe development drilling, testing and initial production of the 16 M W power plant. The 16 M W plant utilizes two production wells: the Ginn 1-13, drilled by Chevron in 1974 (Layman, 1984; Epperson, 1982 & 1983); and t h e Chevron Ginn 2-13, drilled during the The Ginn wells are summer of 1985. completed in separate strands of the Malpais fault zone (MFZ). The Beowawe geothermal field is located in north-central Nevada, about 50 miles southwest of t h e town of Elko. The field is in the Basin and Range province at the boundary between a plateau of volcanics to the south and the downfaulted Whirlwind Valley to the north. Active surface manifestations in "The Geysers" a r e a cover one-half square mile, and include a large sinter terrace, geysers, fumaroles, and hot springs (Figure 1). The reservoir is thought to b e in lower Paleozoic carbonates at depths of perhaps 20,000 to 30,000 feet. No wells have penetrated t h e carbonates, but the low salinity, sodiumbicarbonate nature of t h e Beowawe thermal water suggests that these rocks a r e t h e ultimate deep reservoir. Geothermal fluid flows upward from the deep reservoir through Magma conducted the first Beowawe well tests o n four of their wells on the sinter terrace. During a year long flow, visual checks of the discharge indicated an apparent decrease in flow r a t e and temperature. Based o n these data, it was concluded that t h e Beowawe reservoir was depleting and being invaded by cold water. Recent Chevron data indicates that t h e reduction in flow r a t e and temperature is due to t h e cooler fluid contribution from a high permeability fault below t h e main fault feeding these wells (Epperson, 1983). -159- Chevron began a n extensive testing program t o e v a l u a t e t h e reservoir with t h e completion of Beowawe 33-17 o n t h e s i n t e r t e r r a c e in 1979. During 1981, a f t e r drilling Beowawe 8518, Chevron conducted numerous flow tests and monitored pressure i n t e r f e r e n c e e f f e c t s in several surrounding shut-in wells to e v a l u a t e t h e d e g r e e of continuity between wells. A summary of Chevron flow test results prior to 1985 is presented in Table 1. N o t e t h a t all wells e x c e p t Rossi 21-19 flowed at r a t e s of about 300,000 Ibs/hr t o t a l mass. T h e relative low flow r a t e s a r e d u e to mechanical completion restrictions. T h e permeabilitythickness (kh) f o r most Beowawe wells is in t h e range of 200,000 to 800,000 md-ft., thus indicating t h e e x t r e m e l y prolific n a t u r e of t h e reservoir. SIMPLE FAULT MODEL GEOTHERMAL SYSTEM Mapping of t e m p e r a t u r e in t h e MFZ shows t h a t 4200F w a t e r s at depths g r e a t e r than 9000' in Ginn 1-13 rise obliquely up t h e MFZ towards t h e northeast where t h e r e i s a n abrupt, u p d i p diversion of flow at t h e prominent bend in t h e MFZ. This upwelling f e e d s t h e s u r f a c e discharge at t h e Geysers. Variations in permeability within t h e MFZ and siliceous vein filling in t h e cuttings f r o m low kh wells suggest t h a t p a r t of t h e f a u l t zone i s sealed-off. The region of t h e MFZ p e n e t r a t e d by Ginn 1-13, 85-18 and wells on t h e sinter t e r r a c e is open and very permeable. However, t h e MFZ at t h e Rossi and Batz wells is less permeable t h a n o t h e r areas. Rossi w a s apparently drilled into t h e low permeability c a p of t h e fault. A t Batz, t h e MFZ does not s e e m to be in pressure communication with any o t h e r wells. T h e MFZ is tight at B a t z probably d u e t o silica sealing. The t e m p e r a t u r e and permeability d a t a indicate good potential f o r expansion of t h e producing a r e a down-dip of t h e MFZ f r o m t h e 85-18 and Ginn 1-13 wells, and along s t r i k e south west of Ginn 1-13 (Figure 3). - TABLE 1 BEOVAWE FLOW TEST SUMMARY Gim Number of f l o w l e i t i M ~ X . I I ~ Itemp.,OF ~C Flow rate, Mlblhr Kh. md-11 I 6 I 3 3 365 360+ 3601 386 240 30J 320 240 280. 800,000 150,000 780,000 8.953 285 8,900 'Flow w i t h nitrogen gar lift. BIQ u20 232,000 PI. Ibihrlpri u R-i 21-19 200,000 7,800 **lnlution rate. 24,000 300 x Upper injection 200" 850,000~ 27,070 zone. R-47-E I BEOWAWE Models proposed f o r thermal w a t e r flow in Beowawe system a r e varied, but all involved in t h e Malpais f a u l t zone. T h e c u r r e n t model (Layman, 1984) incorporated t e m p e r a t u r e profiles, drilling history, c u t t i n g description, and kh distribution to show t h e importance of t h e MFZ as a primary conduit at Beowawe and provided a simple model to l o c a t e producing zones in t h e Beowawe field. Geologic mapping indicated t h a t a simple planar f a u l t c a n b e constructed through MFZ i n t e r c e p t s in wells and t h e s u r f a c e trace. T h e f a u l t dip appears c o n s t a n t at 65-700 to t h e depth of t h e deepest well a t 9563'. Interference tests conducted at Beowawe before completion of Ginn 2-13 show pressure communication between all the wells, excepting t h e Batz well (drilled by Magma.) Response t i m e s a r e less than o n e hour, irrespective of t h e distance between wells. Analyses of t h e i n t e r f e r e n c e d a t a verifies t h e calculated kh f r o m t h e individual drawdown and build-up analyses. These results a r e illustrated in Figure 2. 1-13 33-17 a w a vul-2 ---- FOR " I2 R-48-E 8 7 0 2000 9 4000 FEET Figure 3. Permeability and elevation of the Malpais F.Z. Figure 2. Interference response. December 1981. -160- DEVELOPMENT O F THE 16 M W POWER PLANT trace. A wellhead performance test showed t h a t Ginn 2-13, after clean up of drilling damages, would provide over one million Ibs/hr of fluid f o r t h e power plant. Pressure monitored during t h e test and during t h e plant start-up period indicated no interference between Ginn 2-13 and t h e other wells completed in t h e main Malpais f a u l t trace. In 1985, Chevron drilled a second production well, Ginn 2-13, to supply s t e a m for a 16 MW power plant which was built by C r e s c e n t Valley Energy Company. The well was programmed to p e n e t r a t e t h e MFZ northeast of t h e Ginn 1-13. The well t e s t e d t h e concept t h a t t h e MFZ was open over t h e large interval between t h e Ginn 1-13, Rossi wells to t h e west and t h e sinter t e r r a c e a r e a to t h e east. T h e well, however, encountered a major lost circulation zone 500 feet above t h e t a r g e t MFZ which was interpreted as a second fault. This f a u l t t r a c e is parallel with t h e main Malpais f a u l t t r a c e which was intersected in both t h e Ginn 1-13 and Rossi wells (Figure 4). Minor lost circulation and siliceous alteration mark t h e second f a u l t in these wells. T h e discovery of t h e second f a u l t has greatly extended t h e development potential of t h e Beowawe field. A t present, t h e t w o production wells, Ginn 21 3 and 1-13, supply 1.3 million Ibs/hr of 420°F fluid to a 16 M W dual flash power plant. The produced fluid contains a relatively low TDS (k 1,200 PPM) and noncondensible gases (2 550 PPM Co2). The unflashed geothermal fluid returned f r o m t h e plant is pressurized for injection at t h e plant and is transported via a 10" d i a m e t e r two-mile insulated pipeline to t h e existing Batz well (Figure 5). A t t h e Batz well, t h e fluid is injected i n t o a shallow, cool zone of high permeability above t h e MFZ intercept. This zone is interpreted as a rangef r o n t f a u l t parallel with and hydrologically unconnected to t h e MFZ (Figure 61, but is believed to be connected to t h e carbonate reservoir. During one year of operation, no injection effects w e r e observed in t h e monitoring wells, indicating this range-front f a u l t is a n a t t r a c t i v e t a r g e t f o r f u t u r e injection wells. SE NW 2000' , - - 50OO' Figure 4. Geologic cross-section A-A'. Figure 5. Plant and surface facilities. A short flow test soon a f t e r completion evaluated Ginn 2-1 3 productivity and reservoir properties. The Ginn 1-13 was monitored during t h e test t o evaluate interference effects between t h e t w o f a u l t strands. A J a m e s t u b e instrument was installed to g a t h e r d a t a f o r flow r a t e and enthalpy estimation. Bottomhole flowing pressures w e r e measured using helium filled capillary tubing and expansion chamber with a surface q u a r t z transducer. The test results indicated t h a t Cinn 2-13 encountered a very permeable zone, kh= 340,000 md-ft containing 4202OF geothermal fluid. Ginn 1-13 produces t h e s a m e t e m p e r a t u r e fluid f r o m t h e main Malpais f a u l t During t h e October 1986 Beowawe power plant shutdown f o r maintenance and inspection, a small a m o u n t of c a l c i t e scale was recovered in t h e upper portion of t h e producing wells. However, t h e scale deposit did not affect t h e wells' performance significantly. Well performance tests, a f t e r t h e scale was milled out, indicated t h a t Ginn 2-13 and Ginn 1-13 w e r e capable of producing 1.2 million Ibs/hf and 800,000 Ibs/hr of fluid respectively at 102 psia wellhead pressure. Ginn 1-13 bottomhole pressure built up rapidly t o t h e reservoir initial pressure after shut-in indicating no pressure depletion in t h e producing area. Enthalpy of t h e produced , -161- fluid, measured during t h e plant shutdown, showed no change from the value obtained before t h e plant start-up. The production data gathered during the first year of operation reconfirms the prolific nature of the Beowawe reservoir. COLLINS B - 4000 - 3wo - A After one year of production no pressure depletion or enthalpy reduction has been observed within the producing area. 4. The minimum potential of t h e proven reservoir at Beowawe is 200 M W , based on 10 MW/well and 40 a c r e spacing between wells in the two fault zones. . ------- ------- ACKNOWLEDGEMENT The authors would like to thank Chevron Resources Company for permission to publish this paper. ------- Y + 3. 8' 2000- $ Injection of produced fluid into a rangefront fault parallel with the Malpais shows no pressure communication with other wells. This fault is a n attractive target for additional future injection. SE NW 5wo 2. 1000- Y Y SL- -2000 -Iwo- REFERENCES - 7 LOCATION P M J -mW' .LO*C STIINL 8" See Figure 4 for lithology. -3000- 0 1. Epperson, I. J. (1982), "Beowawe, History and Nevada, Well Testing: Results; CRC Trans., Vol. 6, p. 257-260. 2. Epperson, I. J . (1983), "1981 Interference Well Testing: Beowawe, Nevada:' Trans., Vol. 7, p. 413-416. INJECTION ZONE 7 GRC Kx)o* 3. Epperson, I. J. (19831, "Beowawe Acid Stimulation," GRC Trans., Vol. 7, p. 409411. 4. Layman, E. 8. (1984), "A Simple Basin and Range Fault Model for the Beowawe Geothermal System, Nevada," CRC Trans., Vol. 8, p. 451-457. 5. Swift, C. M. (19791, "Geophysical Data, Beowawe Geothermal Area, Nevada," GRC Trans., Vol. 3, p. 701-703. Figure 6. Geologic cross-section B-B. An important question to b e answered is the estimated size of t h e reservoir and t h e ultimate development potential of t h e field. Due to the geologic complexity of Beowawe, this question can only b e partially answered now. A semi-steady state analysis of t h e long term flow test data by Chevron indicates an extremely large fluid volume (in excess of 1010 bbls). The steady-state performance of Beowawe 33-17 after about 200 hours of flow in a 1980 test is indicative of a infinite reservoir or perhaps a constant pressure "boundary" (IJE 1983). Flow d a t a from other Beowawe wells indicate fluid volume in excess of 1012 bbls. None of t h e tests have ever indicated a flow barrier or reservoir boundary, so these fluid volume estimates a r e only minimum values. The proven productive area of the two faults indicate a development of at least 200 MW. CONCLUSIONS 1. Wells completed in t h e two strands of the Malpais fault zone a r e highly productive with potential to produce 4200F fluid at rates exceeding 1,000,000 Ibs./hr. Testing indicates that t h e two faults are essentially separate production zones, thus providing a large a r e a for future development. - 162-
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