4832 Rev CA.fm Page 1 Wednesday, June 22, 2016 2:06 PM Quick Start Guide 00825-0100-4832, Rev CA June 2016 Rosemount™ 3095FC MultiVariable™ Mass Flow Transmitter with Modbus® Protocol 4832 Rev CA.fm Page 2 Wednesday, June 22, 2016 2:06 PM June 2016 Quick Start Guide NOTICE This guide provides basic guidelines for the Rosemount 3095FC with Modbus Protocol. It does not provide instructions for configuration, diagnostics, maintenance, service, or troubleshooting. Refer to the Rosemount 3095FC MultiVariable Mass Flow Transmitter Reference Manual for more instruction. The manuals are also available electronically on EmersonProcess.com/Rosemount. WARNING Explosions could result in death or serious injury. Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Before connecting communications in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices. In an Explosion-Proof/Flame-Proof installation, do not remove the transmitter covers when power is applied to the unit. Process leaks may cause harm or result in death. To avoid process leaks, only use the o-ring designed to seal with the corresponding flange adapter. Electrical shock can result in death or serious injury. Avoid contact with the leads and the terminals. High voltage that may be present on leads can cause electrical shock. Contents Mount the transmitter . . . . . . . . . . . . . . . . . . . . Connect wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . Set jumpers and apply power . . . . . . . . . . . . . . Establish communication . . . . . . . . . . . . . . . . . . 2 3 Verify configuration . . . . . . . . . . . . . . . . . . . . . . 9 6 Trim the transmitter . . . . . . . . . . . . . . . . . . . . . . 9 8 Product Certifications . . . . . . . . . . . . . . . . . . . . 11 9 4832 Rev CA.fm Page 3 Wednesday, June 22, 2016 2:06 PM June 2016 Quick Start Guide 1.0 Mount the transmitter 1.1 Installing the Rosemount 3095FC on a pipestand The following steps must be taken to install the Rosemount 3095FC on a 2-in. pipestand: 1. Install the pipestand using the pipestand documentation. 2. Remove the orifice/meter run from service. 3. Install the Rosemount 3095FC on a pipestand using clamps or mounting brackets. 4. Connect the impulse lines. 1.2 Installing the Rosemount 3095FC on an orifice plate (direct mount) The following steps must be taken to install the Rosemount 3095FC on an orifice plate: 1. Remove the orifice/meter run from service. 2. Install the Rosemount 3095FC on the meter run using a manifold and hardware to secure the Rosemount 3095FC to the orifice flanges. Figure 1. Gas Flow Application 3 4832 Rev CA.fm Page 4 Wednesday, June 22, 2016 2:06 PM June 2016 Quick Start Guide 1.3 Bolting considerations If the transmitter installation requires assembly of the process flanges, manifolds, or flange adapters, follow these assembly guidelines to ensure a tight seal for optimal performance characteristics of the transmitters. Use only bolts supplied with the transmitter or sold by Emerson as spare parts. Figure 2 illustrates common transmitter assemblies with the bolt length required for proper transmitter assembly. Figure 2. Common Transmitter Assemblies A C D 4 × 2.25-in. (57 mm) 4 × 1.75-in. (44 mm) B 4 × 1.75-in. 4 × 1.50-in. (44 mm) (38 mm) 4 × 1.75-in. (44 mm) 4 × 2.88-in. (73 mm) A. Transmitter with coplanar flange B. Transmitter with coplanar flange and optional flange adapters C. Transmitter with traditional flange and optional flange adapters D. Transmitter with coplanar flange and optional manifold and flange adapters Bolts are typically carbon steel or stainless steel. Confirm the material by viewing the markings on the head of the bolt and referencing Table 1. If bolt material is not shown in Table 1, contact the local Emerson Process Management representative for more information. Use the following bolt installation procedure: 1. Carbon steel bolts do not require lubrication and the stainless steel bolts are coated with a lubricant to ease installation. However, no additional lubricant should be applied when installing either type of bolt. 2. Finger-tighten the bolts. 3. Torque the bolts to the initial torque value using a crossing pattern. See Table 1 for initial torque value. 4. Torque the bolts to the final torque value using the same crossing pattern. See Table 1 for final torque value. 5. Verify that the flange bolts are protruding through the isolator plate before applying pressure. 4 4832 Rev CA.fm Page 5 Wednesday, June 22, 2016 2:06 PM Quick Start Guide June 2016 Table 1. Torque Values for the Flange and Flange Adapter Bolts Bolt material Head Markings B7M Carbon Steel (CS) 316 B8M 316 R STM 316 Initial Torque Final Torque 300 in-lb 650 in-lb 150 in-lb 300 in-lb 316 Stainless Steel (SST) SW 316 1.4 O-rings with flange adapters WARNING Failure to install proper flange adapter O-rings may cause process leaks, which can result in death or serious injury. The two flange adapters are distinguished by unique O-ring grooves. Only use the O-ring that is designed for its specific flange adapter, as shown below: Rosemount 3051S/3051/2051/3095 A B C D Rosemount 1151 A B C D A. Flange adapter B. O-ring C. PFTE D. Elastomer Whenever the flanges or adapters are removed, visually inspect the o-rings. Replace them if there are any signs of damage, such as nicks or cuts. If you replace the o-rings, re-torque the flange bolts and alignment screws after installation to compensate for seating of the PTFE o-ring. 5 4832 Rev CA.fm Page 6 Wednesday, June 22, 2016 2:06 PM June 2016 Quick Start Guide 2.0 Connect wiring Use the following steps to wire the transmitter: 1. Remove the electronics housing cover on the side marked FIELD TERMINALS. 2. Wire the RTD. Temperature is input through the Resistance Temperature Detector (RTD) probe and circuitry. The Rosemount 3095FC provides terminations for a 2- or 3-wire 100-ohm platinum RTD with a IEC 751 curve. The RTD has an alpha (α) equal to 0.00385. The RTD mounts directly to the piping using a thermowell. RTD wires should be protected by a metal sheath or by a conduit connected to a conduit wiring fitting on the enclosure. The RTD wires connect to the three screw terminals designated “RTD” on the Termination Board. Wiring between the RTD and Rosemount 3095FC should be shielded wire, with the shield grounded only at one end to prevent ground loops. Ground loops cause RTD input signal errors. Table 2 displays the RTD terminal connections for the various RTD probes. Table 2. RTD Signal Routing Terminal Designation 3-wire RTD 2-wire RTD RTD + Signal positive input RTD + RTD + RTD + Signal positive input RTD + Jumper to RTD + RTD RET Return reference RTD RET RTD RET 3. Wire the power supply. The terminals are labeled CHG+ for positive power connection and CHG- for negative power connection on a label on the termination board. These connections provide the input voltage and power for the battery charging circuit. The maximum voltage that can be applied to the CHG+/CHGterminals is 28 Volts dc. Pin Signal Description 1 CHG+ Battery 8.0 to 28 V Power 2 CHG- Battery Common 4. Communications wiring The Local Operator Interface (LOI) port provides direct communications between the Rosemount 3095FC and the serial port of an operator interface device, such as an IBM compatible PC using an EIA-232 (RS-232) link. The interface allows access to the Rosemount 3095FC (using Rosemount User Interface Software) for configuration and transfer of stored data. 6 4832 Rev CA.fm Page 7 Wednesday, June 22, 2016 2:06 PM Quick Start Guide June 2016 Using the prefabricated operator interface cable, physically connect the Rosemount 3095FC to the PC running the Rosemount User Interface Software. One end of the cable (a 9-pin, D-shell, female connector) plugs into a serial communications port on the PC. The other end of the cable plugs into the Rosemount 3095FC. Figure 3. Operator Interface Wiring 1 6 7 8 9 2 3 4 5 White TX To screw terminals Red TX Black TX Connection at PC COM port White TX Red TX Black TX Connection at LOI port Table 3. Local Operator Interface Port Wiring Signal Label Common COM LOI Power(1) TX + V Common COM Ready to Send RTS Receive RX Transmit TX 1. Do not use the LOI to power external devices. 7 4832 Rev CA.fm Page 8 Wednesday, June 22, 2016 2:06 PM June 2016 Quick Start Guide Figure 4. Rosemount 3095FC Terminal Block and Wiring Diagram E 2 OR 3 WIRE RTD A LOI C RTD + + RET B + D CHG F POWER SUPPLY OPERATOR INTERFACE CABLE H G. PC A. LOI B. RET C. RTD D. CHG E. 2 or 3 wire RTD F. Power supply G. PC H. Operator interface cable 3.0 Set jumpers and apply power To prevent unnecessary battery drainage, the Rosemount 3095FC is delivered with the reset jumper in the OFF position. To apply power to the Rosemount 3095FC: 1. Complete the necessary wiring. 2. Unscrew the front end cap cover (LCD display end). 3. Place the power jumper in the ON position. The jumper is located on the LCD display (if installed) or at J1 on the Battery Charger Board. 4. Screw the front-end cap cover (LCD display end). After the Rosemount 3095FC completes start-up diagnostics (RAM and other internal checks), the optional LCD display shows the date and time to indicate that the Rosemount 3095FC completed a valid reset sequence. 8 4832 Rev CA.fm Page 9 Wednesday, June 22, 2016 2:06 PM June 2016 Quick Start Guide 4.0 Establish communication 1. Open the Rosemount 3095FC User Interface Software 2. Enter the factory-assigned User ID and Password: User ID: LOI Password: 1000 3. Select Direct Connect, located on the software toolbar. 5.0 Verify configuration 1. Select Device > Clock from the menu tab. 2. Verify the correct time and date for the transmitter’s memory logs, and click OK to exit the screen. 3. Select Device > Information from the menu tab. 4. Verify the correct station name, address number, group number, and contract hour. Select OK to exit the screen. 5. Select Meter > Set Up from the menu tab. 6. Verify values of pipe and orifice diameter by selecting the General tab. 7. Select Inputs from the top of the screen and verify the correct range and units of measure for the analog inputs. 8. Select the Gas Quality tab from the top of the screen and verify the correct gas composition for your process. 9. Select the Advanced tab from the top of the screen. Verify the correct values for FPV method, units of measure, and all geographical parameters. Select OK to exit the screen. 6.0 Trim the transmitter Note Transmitters are shipped from Emerson™ Process Management, Emerson fully calibrated per request or by the factory default of full scale. 6.1 Zero trim A zero trim is a single-point adjustment used for compensating mounting position effects. When performing a zero trim, ensure the low side block valve is closed, the equalize valve is open, the high side block valve is open, and all wet legs are filled to the correct level. To check or adjust for zero shift, leave the sensor by-pass valve open (to simulate a no-flow condition), with either line pressure or a normal operating SP from the calibrator applied to the sensor. This applies the same pressure to both sides of the DP diaphragm to give a zero DP reading. 9 4832 Rev CA.fm Page 10 Wednesday, June 22, 2016 2:06 PM Quick Start Guide June 2016 Perform the following steps: 1. Connect the Rosemount User Interface Software to the Rosemount 3095FC and run the calibration procedure. 2. Select Meter>Calibration >Freeze. 3. Under the Diff Press input, click Zero Shift to open the Set Zero Shift window. 4. Verify Reading to determine if a Zero Sift correction is required. 5. If the reading is not zero, select Set Zero Shift to adjust the Zero and select Done. If the reading is zero, select Done. 6. Select Done to close the calibration window and cancel the freeze values to begin using live readings for the flow calculations. 7. Once the zero trim is complete, verify that the high side block valve is open, close the equalize valve tightly, then open the low side block valve. 10 4832 Rev CA.fm Page 11 Wednesday, June 22, 2016 2:06 PM Quick Start Guide June 2016 7.0 Product Certifications 7.1 Approved Manufacturing Locations Rosemount Inc. — Chanhassen, Minnesota USA 7.2 European Directive Information The EC declaration of conformity for all applicable European directives for this product can be found on the Rosemount website at EmersonProcess.com/Rosemount. A hard copy may be obtained by contacting our local sales office. ATEX Directive (94/9/EC) Emerson Process Management complies with the ATEX Directive. European Pressure Equipment Directive (PED) (97/23/EC) Rosemount 3095F_2/3,4/D Flow Transmitters — QS Certificate of Assessment - EC No. PED-H-100 Module H Conformity Assessment All other 3095_ Transmitters/Level Controller — Sound Engineering Practice Transmitter Attachments: Process Flange - Manifold — Sound Engineering Practice Electro Magnetic Compatibility (EMC) (2004/108/EC) Rosemount 3095F Flow Transmitters - EN 61326-1:1997 - A1, A2, and A3 Ordinary Location Certification for Factory Mutual As standard, the Rosemount 3095FB Transmitter has been examined and tested to determine that the design meets basic electrical, mechanical, and fire protection requirements by FM, a nationally recognized testing laboratory (NRTL) as accredited by the Federal Occupational Safety and Health Administration (OSHA). 7.3 Hazardous Locations Certifications North American Certifications Canadian Standards Association (CSA) - U.S. and Canada M Explosion-Proof for Class I, Division 1, Groups C and D including optional solar panel: mast option: Suitable for use in Class I, Division 2, Groups A, B, C, D, and T3. CSA Enclosure Type 4. European Certifications H ATEX Flame4proof Certificate: LCIE05ATEX6057X EEx d IIB T5 Vmax = 28V dc IP66 1180 II 2 G Special Conditions for Safe Use (x): 1. Operating ambient temperature: –40 °C to 75 °C. 2. The users have to make sure that the thermal fluid transfer doesn’t overheat the equipment to a temperature corresponding to the spontaneous combustion temperature of surrounding gas. 11 4832 Rev CA.fm Page 12 Wednesday, June 22, 2016 2:06 PM Quick Start Guide Figure 5. Rosemount 3095FC Declaration of Conformity 12 June 2016 4832 Rev CA.fm Page 13 Wednesday, June 22, 2016 2:06 PM June 2016 Quick Start Guide 13 4832 Rev CA.fm Page 14 Wednesday, June 22, 2016 2:06 PM Quick Start Guide 14 June 2016 4832 Rev CA.fm Page 15 Wednesday, June 22, 2016 2:06 PM June 2016 Quick Start Guide 15 4832 Rev CA.fm Page 16 Wednesday, June 22, 2016 2:06 PM June 2016 Quick Start Guide ਜ਼ᴹChina RoHS㇑᧗⢙䍘䎵䗷ᴰབྷ⎃ᓖ䲀٬Ⲵ䜘Ԧරਧࡇ㺘Rosemount 3095FC List of Rosemount 3095FC Parts with China RoHS Concentration above MCVs ᴹᇣ⢙䍘 䍘/ Hazardous Substances 䫵 Lead (Pb) ⊎ Mercury (Hg) 䭹 Cadmium (Cd) ޝԧ䬜 䬜 Hexavalent Chromium (Cr +6) ཊⓤ㚄 㚄㤟 Polybrominated biphenyls (PBB) ཊⓤ㚄 㚄㤟䟊 Polybrominated diphenyl ethers (PBDE) ⭥ᆀ㓴Ԧ Electronics Assembly X O O O O O ༣փ㓴Ԧ Housing Assembly X O O X O O Րᝏಘ㓴Ԧ Sensor Assembly X O O X O O 䜘Ԧ〠 Part Name ᵜ㺘Ṭ㌫ᦞSJ/T11364Ⲵ㿴ᇊ㘼ࡦ This table is proposed in accordance with the provision of SJ/T11364. O: Ѫ䈕䜘ԦⲴᡰᴹ൷䍘ᶀᯉѝ䈕ᴹᇣ⢙䍘Ⲵਜ਼䟿൷վҾGB/T 26572ᡰ㿴ᇊⲴ䲀䟿㾱≲ O: Indicate that said hazardous substance in all of the homogeneous materials for this part is below the limit requirement of GB/T 26572. X: Ѫ൘䈕䜘Ԧᡰ֯⭘Ⲵᡰᴹ൷䍘ᶀᯉ䟼ˈ㠣ቁᴹа㊫൷䍘ᶀᯉѝ䈕ᴹᇣ⢙䍘Ⲵਜ਼䟿儈ҾGB/T 26572ᡰ㿴ᇊⲴ䲀䟿㾱≲ X: Indicate that said hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement of GB/T 26572. 16 4832 Rev CA.fm Page 17 Wednesday, June 22, 2016 2:06 PM June 2016 Quick Start Guide 17 4832 Rev CA.fm Page 18 Wednesday, June 22, 2016 2:06 PM *00825-0100-4832* Quick Start Guide 00825-0100-4832, Rev CA June 2016 Global Headquarters Emerson Process Management 6021 Innovation Blvd. Shakopee, MN 55379, USA +1 800 999 9307 or +1 952 906 8888 +1 952 949 7001 [email protected] North America Regional Office Emerson Process Management 8200 Market Blvd. Chanhassen, MN 55317, USA +1 800 999 9307 or +1 952 906 8888 +1 952 949 7001 [email protected] Latin America Regional Office Emerson Process Management 1300 Concord Terrace, Suite 400 Sunrise, FL 33323, USA +1 954 846 5030 +1 954 846 5121 [email protected] Linkedin.com/company/Emerson-Process-Management Europe Regional Office Emerson Process Management Europe GmbH Neuhofstrasse 19a P.O. 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