DeltaV
Oscar Sandoval
Sales Engineer
02-02-2016
Agenda
• Arquitectura DeltaV
• Alta eficiencia en proyectos. Marshalling Electrónico
• Herramientas de ingeniería, operación y mantenimiento del ciclo
de vida
• Mejora de la calidad y el rendimiento de la planta
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 2
DeltaV Architecture
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 3
Flexibility and adaptability
I/O on Demand
WIRED
BUSSED
WIRELESS
What you want, when you want it, where you
want it.
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 4
Leverage your investment as your system grows
Ultimate Scalability
From small to large
From large to very large
Inherent functionality regardless of size.
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 5
Agenda
• Arquitectura DeltaV
• Alta eficiencia en proyectos. Marshalling Electrónico
• Herramientas de ingeniería, operación y mantenimiento del ciclo
de vida
• Mejora de la calidad y el rendimiento de la planta
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 6
Traditional Practice
Multi-cores from
field
Field Technician
Cabinet
Technician
Terminal
blocks
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 7
Traditional Practice
1914, Switchboard Operator
Cabinet
Technician
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 8
Electronic Marshalling (Centralized Solution)
24V DC Field Power Injection
Hidden digital bus provides electronic
marshalling
A/D converter with character
(CHARM - characterization module)
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 9
Electronic Marshalling (Junction box Solution)
A/D converter with character
(CHARM - characterization module)
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 10
Electronic Marshalling Details
Redundant Ethernet (Copper or fiber*)
Redundant 24V DC Power Supply
(for CHARMS, CIOC and field
devices)
Redundant CHARM IO Card
(CIOC )
CHARM shown partially
removed
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 11
Electronic Marshalling Details
Ground bottom of rail for shields
Two or four wire devices supported
Wire banks in pairs for easy wiring
“No tool” easy eject
mechanism to
release CHARM
terminal block
“No tool” easy eject
mechanism to release
CHARM for hot work
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 12
One HART v7
modem per
channel for fast
communications
I.S. Charms and I.S. Terminal Block
• IS CHARMS:
–
Hart Analog Input
–
Hart Analog Output
–
Discrete Input
–
Discrete Output
–
Thermocouple / mv
–
RTD
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 13
IS Terminal Block Will Only Accept IS
CHARMS!
Relay Output Terminal Block
• Relay is operated by
standard DO 24 VDC
High Side CHARM
• Provides Normally
Open/Normally Closed
contacts
Embedded Relay Provides Up to 6 A
Continuous Power at Up to 250 VAC!
• Field circuit power is
provided separately
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 14
Electronic Marshalling Footprint
320 Classic Card IO with Wired Marshalling
BEFORE
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 15
600 Electronic Marshalled IO
AFTER
Project Task Analysis - BEFORE
Controller
I/O
Marshalling
Work
I/O lists &
controller sizing
 Power,
grounding &
fusing design
 I/O design
 Spares sizing
 Cabinet design

JB
Work
Conduit &
cable layout
 P&IDs
 Process
narratives
 Installation
package

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 16
Cabinet
design
 Jumpers &
terminations
 Wiring
diagrams
 Cable layout

Work
JB design
 Jumpers &
terminations
 Wiring
diagrams
 Cable layout

Project Task Analysis - NOW!
Controller
I/O
Marshalling
Work
I/O lists &
controller sizing
 Power,
grounding &
fusing design
 I/O design
 Spares sizing
 Cabinet design

JB
Work
Conduit &
cable layout
 P&IDs
 Process
narratives
 Installation
package

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 17
Cabinet
design
 Jumpers &
terminations
 Wiring
diagrams
 Cable layout

Work
JB design
 Jumpers &
terminations
 Wiring
diagrams
 Cable layout

Agenda
• Arquitectura DeltaV
• Alta eficiencia en proyectos. Marshalling Electrónico
• Herramientas de ingeniería, operación y mantenimiento del ciclo
de vida
• Mejora de la calidad y el rendimiento de la planta
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 18
DeltaV Configuration - Ease of Deployment
 Single,
Integrated
Automation System
 Single Database
 Object Oriented
Configuration –
Device to Display
 ISA S88 Standard
 Drag and Drop
Engineering
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 19
DeltaV Configuration – DeltaV Explorer
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 20
DeltaV Configuration – DeltaV Explorer
Logical
Physical
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 21
Configuration Audit Trail
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 22
Standard Operator Layout -Main display
Toolbar
HCD Dynamos
faceplates
Trending
Main Display
Alarm Banner
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 23
Different Profiles (Themes) Are Available
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 24
Alarms
• Create your own custom alarms, make them as smart as you like.
User defined alarms
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 25
Best Operator Experience
Alarm Help
• Alarm lists and
faceplates indicate
if help exists
• Alarm help is in-
context and
persistent
“One click access to
recommended
action!
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 26
Easy To Engineer And Maintain
• Alarm properties include
essentials for an ISA-18.2
compliant master alarm
database
• Provides ISA-18.2 alarm
rationalization,
documentation and
management of change.
No special tools or
applications required!
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 27
Operators Can Add Knowledge
Authorized Operators can
modify the alarm help at
the operator station!
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 28
User Security
• Define your own security philosophy
– New operators? Minimize what they can do
– Experienced operators? Give them more
responsibility
User defined security
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 29
DeltaV Continuous Historian
Trends seamlessly
combine Real-time and
Historical date
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 30
Events are stored to
within 1ms time stamped
at the source
Guardian Support
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 31
Agenda
• Arquitectura DeltaV
• Alta eficiencia en proyectos. Marshalling Electrónico
• Herramientas de ingeniería, operación y mantenimiento del ciclo
de vida
• Mejora de la calidad y el rendimiento de la planta
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 32
DeltaV InSight
Poor control costs your company money. DeltaV InSight provides a
cost effective way to improve control performance:
•
•
•
•

Easily identify control problems
– Performance monitoring and reporting
– Device diagnostics
Quickly tune loops for improved control
– On-demand and adaptive tuning
– Test tuning with simulation
– Closed loop adaptive control
Gain insight with embedded learning
Easy to Use – Out of the Box
– No Configuration Required
– Adapts to system configuration changes
Benefits:

Better control can increase plant profitability up to 5%
Predictive intelligence can decrease maintenance costs by
up to 20%
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 33
DeltaV InSight – A Control Performance Suite
Intelligent
Controller Tuning
“Tune with InSight”
Adaptive Control (Adapt)
“Control with InSight”
DeltaV
InSight
Intelligent
Performance Monitoring
“Inspect with InSight”
Process Model Calculations
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 34
Advanced Control
Predict / Neural / Fuzzy
DeltaV InSight – Integrated User Interface
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 35
Control Performance Monitoring
“Inspect with InSight”
•
Explorer tree allows easy navigation of control
hierarchy
•
Overview display summarizes performance for
System, Area, Units and Modules
•
Abnormal Control Conditions indicated for
Problem Loops:
–
Control Service Status:
• Incorrect mode
• Limited control output
• Bad/Uncertain input
–
Control Performance Status:
• Standard Deviation
• Variability Index
• Oscillation Index
• Tuning Index
Device and Valve Diagnostics
–
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 36
On-Demand Tuning - Options for the Expert
Power for the
Advanced User !
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 37
DeltaV InSight - Model Analysis
Gain Process Insight with Model Analysis
• Models automatically
stored in a model
database
• Various plot options
to analyze impact of
operating conditions
on process models
• Average of selected
models may be
utilized to establish
the recommended
tuning
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 38
DeltaV InSight - Control Simulation
Test your tuning with Dynamic Simulation

View Dynamic
Response
Closed loop simulation
of setpoint and
disturbance changes
for recommended
tuning

Select New Tuning
Speed vs Robustness
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 39
Simulation for both
Adaptive and Ondemand Tuning
DeltaV InSight – Adaptive Control
Non-linear Process Example
• Process gain and dynamics may change as a function of
operating conditions such as valve position or feed rate.
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 40
InSight Performance Reports
• Standard Out-of-Box Reports
– Quickly identify control problems
– Track performance, communicate
results
– Schedule for automatic generation
– Easy, Easy, Easy
• No Configuration or Maintenance
• Customized Reports
– Add production KPI’s in customized
reports via Excel and DeltaV Reporter
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 41
Embedded APC Tools – What’s new?
• NO extra databases
• NO database
synchronization issues
Traditional Advanced Control
• NO watchdog timers
• NO fail/shed logic design
• NO custom DCS
programming
• NO interface
programming
• NO operator interface
development
Embedded APC:
• Can run in DCS controllers
• Redundant and fast (1/sec)
• Integrated operator user
interface
• Configuration through standard
Control Studio
• Automated step testing and
Model ID
• Off-line simulation and training
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 42
DeltaV Predict - Model Predictive Control
● Handles difficult process
dynamics, reduces variability
and protects constraints
● Easy and fast implementation
● Fully embedded, no
integration required
- Configuration
- Operator Displays
- Historian
● Scaleable, Practical Model
Predictive Control
● Optimizes process within
constraints
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 43
DeltaV Neural – Property Estimation
● Create virtual sensors for
on-line measurements
normally only available
through lab analysis
● Easy to understand and
use, cost effective
● General nonlinear
modeling tool
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 44
DeltaV Fuzzy - As Easy to Use as PID
• Pre-configured Fuzzy
Logic Controller
• May replace PID for
most applications
• Improved response to
process disturbances
• Quick tuning with
DeltaV InSIght
• Configuration is Easy exactly like PID
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 45
DeltaV Simulate Product Suite
Simulate Standalone
● Configure your DeltaV system off-line on a
single PC
Simulate Multi-Node
● Simulate larger systems with multiple
controllers and workstations
Simulate Pro
● Advanced features for dynamic simulation,
operator training, and system testing
Simulate for SIS
● Simulate up to 32 logic solvers per workstation
Simulate for CHARMS IO
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 46
DeltaV “Multi-Node” Control Simulation
Multi-Node Environment
Operator Station
Professional Plus
Application Station
● Simulation capability with
both virtual and real
controllers (controllers
optional)
● Provides global engineering
environment – Multiple
engineers on the same
development system
● Provides multi-user training
environment – Multiple
operators on the same or
parallel sessions
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 47
DeltaV Simulate for SIS
DeltaV SIS Simulate
Standalone
● Simulate an entire plant
with both BPCS and SIS
simulation together
● Simulate the same SIS
logic that is implemented
in the plant
DeltaV BPCS and SIS
DeltaV Simulate Multi-node
PPN
PSN
OSN
Application Stations
ASN
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 48
● Easier Factory
Acceptance Testing
(FAT) for projects
DeltaV Simulate Pro – Advanced Features
• Simulate Larger Systems
– Increased Virtual Controller Capacity
(approx 4 controllers per workstation)
• Enhanced Training Environment
–
–
–
–
Run Faster (or slower) than Real-time
Pause and Resume Simulation
Save and Restore Scenarios
Replay Operator Entries
• Integration with Process Simulators
– Control Simulation Execution via OPC
(Initialize, synchronize, speed-up, pause, save/restore)
• Efficient monitoring and troubleshooting
– Easily identify incorrect simulation and control modes
• Simulate Fieldbus and External I/O
– Converts Fieldbus and External I/O references into
DeltaV blocks so they may be included into simulation
environment
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 49
Simulate for Operational Excellence
• Reduce Costs
– Engineering Design
– System Configuration
– Maintenance
– Equipment
• Improve Quality
– Checkout control configuration
– Verify display implementation
– Test control applications (APC and Batch)
– Test Safety Systems
• Increase Safety
– Reduce Incidents, Increase Availability
– Operator Certification
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 50
Simulation
Impact
Alarm management product solutions
Master Alarm
Database
Runtime Alarm
System with
Alarm Help
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 51
For more
information
see the alarm
management
link on
DeltaV.com
DeltaV Analyze
Alarm Analytics
and Metrics
The ISA-18.2 alarm management lifecycle
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 52
DeltaV analyze Ready to use, out of the box

Native interface to the DeltaV
event chronicle or Plant Event
Historian for secure reliable
data acquisition and no
integration worries


Immediate identification of
nuisance alarms
Easy intuitive point-and-click
analysis of alarms, user actions
and system events
Alarm system
health monitoring.

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 53
Key performance statistics
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 54
Schedulable alarm statistics reports
Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 55