Manual Supplement 00809-0700-4570, Rev AA May 2016 Rosemount™ 5708 3D Solids Scanner Integration with Ovation™ Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2 Hardware overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2 Wiring setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2 Network setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3 Configuring RS485 - to -TCP/IP converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4 Configuring Rosemount 3DMultiVision software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5 Configuring Rosemount 3DMultiVision software to be Modbus Master . . . . . . . . . . . page 8 Viewing the 3D image viewer from a graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 9 1.1 Introduction This document indicates how to setup and configure Rosemount 5708 3D Solids Scanner with Ovation using the Ethernet Link Controller (ELC) module. Configuration details are included for the physical network, Ovation Developer Studio, ELC protocol configuration tool, and Rosemount 3DMultiVision™ Client. Ethernet data links not utilizing the ELC module is not discussed in this document; however the principle is the same. Refer to the Redundant Modbus® Interface User Guide for Ovation Windows Platform, CON_020, for more information. The ELC protocol configuration tool interfaces with the ELC module - a necessary component for one of the setups which Ovation communicates with the Rosemount 3DMultiVision server through. This software typically resides on the database server. Ovation configuration is performed on the database server or any machine that has access to the Ovation Developer Studio; Rosemount 3DMultiVision configuration is performed on an application station. After the configuration is complete, Ovation and Rosemount 3DMultiVision Server/Client will be able to run in parallel when using an ELC module. The level variables will be able to be accessed by the controller for indication and used on control sheets/graphics in Ovation. The application station will be able to use the Rosemount 3DMultiVision software to setup the Rosemount 3D Solids Scanner, show detail curves, and monitor values. Rosemount 5708 Integration with Ovation Manual Supplement May 2016 00809-0700-4570, Rev AA 1.2 Specifications The configuration presented here has been verified with the following specifications: Ovation version 3.5.1 Ethernet Link Controller version 1.3 Rosemount 3DMultiVision version 2.3.020 The device can also be directly connected to an ELC or RLC module via 2-wire RS485 serial connection. However, a serial connection prevents the Rosemount 3DMultiVision software from being used in parallel. 1.3 Hardware overview Figure 1-1 depicts a basic layout utilizing one Rosemount 3D Solids Scanner. The RS485-to-TCP/IP converter, Rosemount 3DMultiVision Server, Database Server, and the ELC module should all be connected to a switch. For simplicity sake, this example will connect all of the Ethernet connections to one root switch; including the Ovation controllers. Based on security or redundancy requirements, your configuration may differ. Although the Rosemount 3D Solids Scanner has a 2-wire RS485 serial connection, due to the RS485-to-TCP/IP converter, Ovation will treat the communication as a Modbus Ethernet link. On top of receiving the Rosemount 3D Solids Scanner data, the Rosemount 3DMultiVision Server will act as a Modbus Master. It will poll the Rosemount 3D Solids Scanner and allow Modbus Slave Connections to read the Modbus registers from the Rosemount 3DMultiVision Server. The ELC module in this configuration will act as a Modbus Slave and will connect to the Rosemount 3DMultiVision Server's IP address, not the RS485-to-TCP/IP’s IP address. 1.4 Wiring setup Note An external power supply is required to power the Rosemount 5708 3D Solids Scanner. 1. Connect the power to the terminations on the scanner labeled “PWR IN”. A hard wired 4-20mA signal can be sent to an Ovation analog input module. Specific details on how to assign and configure the hardwired point is not covered in this document, however it should be mentioned that the point should be wired for a FIELD powered device. This typically means moving the jumpers on the Ovation analog input personality module. The Rosemount 3D Solids Scanner has a 2-wire RS485 connection. Multiple Rosemount 5708 may be connected together in parallel and still have one RS485 connection. The 3D Scanner Reference Manual provide specific information as to how this is accomplished. As stated above, a RS485-to-TCP/IP converter is required to use the points in Ovation and the Rosemount 3DMultiVision software in parallel. 2 Rosemount 5708 Integration with Ovation Manual Supplement Rosemount 5708 Integration with Ovation 00809-0700-4570, Rev AA May 2016 2. Connect the positive terminal on the scanner to the positive terminal on the converter; and the negative terminal on the scanner to the negative terminal on the converter. Note You must use a120 Ω resistor at each end of the connection or the Modbus communication will have errors. 1.5 Network setup To be able to run Rosemount 3DMultiVision software simultaneously with Ovation, set up a network switch connected to the Ovation controllers, the Ovation Database Server, the Ovation Operator Station, and the ELC module. The Ovation Operator Station will be the station running the Rosemount 3DMultiVision software. Note The Rosemount 3D Solids Scanner uses a serial communication link to the network. An RS485 to TCP/IP converter is required to connect the device to the network switch. Again depending on security requirements, a field LAN router may be needed in between the converter and the root switch. In this example, we will assume the equipment is all in the 172.28.2.xxx range with the subnet of 255.255.255.0. Figure 1-1. Network Diagram RS-485 Ethernet A B D E F C A. Ethernet switch B. Ovation controllers C. Ethernet link module Rosemount 5708 Integration with Ovation D. 120 Ω resistor E. DB server F. Operator station (running 3D Vision SW) 3 Rosemount 5708 Integration with Ovation Manual Supplement May 2016 00809-0700-4570, Rev AA 1.6 Configuring RS485 - to -TCP/IP converter Note Rosemount 5708 is recommending the CHIYU BF-430 as the RS485 to TCP/IP converter. Other converters are compatible, but have not been tested. 1. Assign a static IP address, subnet, gateway, and port number for this connection. Below is an example configuration. Note The IP address and port number. It will be needed when configuring the 3DMultiVision Server. 2. Match the physical layer in the converter to the Rosemount 3D Solids Scanner. Baud Rate = 115200 Data Bits = 8 Parity = None Stop Bits = 1 4 Rosemount 5708 Integration with Ovation Manual Supplement Rosemount 5708 Integration with Ovation 00809-0700-4570, Rev AA May 2016 1.7 Configuring Rosemount 3DMultiVision software Note Consult the Commissioning section in the Rosemount 5708 Reference Manual for more detailed information. 1. Install the Rosemount 3DMultiVision Server software that came with the Rosemount 3D Solids Scanner. If needed, you can install the Client software on other machines provided they are on the same network. 2. Start the Rosemount 3DVision Server. a. Double click the Rosemount 3DVision Server desktop icon to start the server application. b. The server application may need some time to initialize communications with the scanners and clients. Ensure the server icon appears on the task bar as shown. The server should remain running. Manually running the server is required only if the computer is restarted and the server does not start automatically. When installing the server, it is added to the Windows Start Up files automatically. 3. Double click the Rosemount 3DVision Client icon to start the client application. Rosemount 5708 Integration with Ovation 5 Rosemount 5708 Integration with Ovation Manual Supplement May 2016 00809-0700-4570, Rev AA The application opens and the Server Connection dialog box appears. 4. On the first connection attempt, the Server Name and Server Address fields are empty and the relevant details must be entered. The connection information is kept for subsequent connections. 5. In the Server Name field, enter your own description for the system managed by that server. a. To activate the Server Name field, select Edit... then the Server Configuration window appears. b. In the Server Address field, enter the IP address of the computer running the Rosemount 3DVision Server: If both client and server applications are installed and running on the same computer, enter the computer local IP address, or type IP 127.0.0.1 or type localhost. If the client application is running on a remote computer, enter the IP address of the computer running the Rosemount 3DVision Server application. c. In the Server Port field, verify the server port is set to 22222. 6 Rosemount 5708 Integration with Ovation Manual Supplement Rosemount 5708 Integration with Ovation 00809-0700-4570, Rev AA May 2016 6. Select Stay Signed In to automatically sign in on the next execution of the Rosemount 3DVision Client application. 7. Select Slow Connection to increase timers and timeouts of various commands in case of slow communication between the Rosemount 3DVision Server and the scanners. 8. Select the Auto Reconnection after option to allow the Rosemount 3DVision Client to automatically reconnect (with a delay of 20 seconds) to the Rosemount 3DVision Server. 9. Select Connect. The application connects and the Login dialog box appears. 10. Enter User Name and Password. The default username and password are both admin (case sensitive). Note It is possible to sign out from the File menu under: File > Exit. 11. Select Connect after entering in the appropriate information. If this is connected successfully, the Rosemount 3DMultiVision window should appear. 12. If necessary, create a new project and setup the device. a. Specify the name of the project, number of sites, and select Next. b. Set the Connection Type to TCP/IP. c. Set the Server IP Address to the IP address of the RS485 to TCP/IP converter connected to the Rosemount 3D Solids Scanner device (e.g. 172.28.2.90). d. Set the Server IP Port to the port of the RS485 to TCP/IP converter (e.g. 50000). Make sure the polling address in the scanner matched the polling address you are connecting to. You should now be able to connect to the Rosemount 3D Solids Scanner from the Rosemount 3DMultiVision Client. Consult the Reference Manual for instructions to set up the vessel(s) at your site. Rosemount 5708 Integration with Ovation 7 Rosemount 5708 Integration with Ovation Manual Supplement May 2016 00809-0700-4570, Rev AA 1.8 Configuring Rosemount 3DMultiVision software to be Modbus Master Supports Modbus RTU and Modbus TCP. Not include 3D Picture option. To configure SCADA ports: 1. Inside the Rosemount 3DMultiVision Program go to Tools > Server Options… > Scada Configuration. 2. Select the Scada Configuration option. a. Select a Port Number (e.g. 7040). Note This port will be same for the Ovation ELC configuration. b. Select Modbus RTU. The ELC Module does not communicate with the Rosemount 3DMultiVision server via Modbus TCP. c. 3D Image File Path: This path will hold the 3D Image file which the VisualVision3DViewer will read from there (You can leave it empty, so it will use the local default path). It's required to set a different path for each port. If the directory (folder) does not exist, you will need to create it. In this example, we will use C:\DirectoryFor3DImage, however you may need to set the path to be on a mapped (Z:\) drive so that it may be accessed by all operators. When the ELC module sends a request for register 49990, the Rosemount 3DMultiVision server receives that request and generates a .enc file. d. Confirm by selecting Apply button. 8 Rosemount 5708 Integration with Ovation Manual Supplement Rosemount 5708 Integration with Ovation 00809-0700-4570, Rev AA May 2016 1.9 Viewing the 3D image viewer from a graphic To display the viewer manually: 1. Open Command Line. 2. Write this command (according to the specific port you want to view): The 3D Image File Path From Rosemount 3DVision Scada Configuration = The 3D Image File Path from the SCADA configuration screen in the Rosemount 3DVision. If the path is empty, remove the The 3D Image File Path From Rosemount 3DVision Scada Configuration expression from the command. ID_Num = Vessel Index (ID number from the device configuration) (Win 7 - 64Bit) “C:\Program Files (x86)\3DVisionEmrsn\binClient\bin\VisualVision3DViewer.exe” “The 3D Image File Path From 3DVision Scada Configuration” ID_Num; (Win XP) “C:\Program Files\3DVisionEmrsn\binClient\bin\VisualVision3DViewer.exe” “The 3D Image File Path From 3DVision Scada Configuration” ID_Num; To display the viewer from an Ovation graphic: A button or poke field can be configured in a graphic that will display the 3D image of the vessel, however Ovation command line calls do not support parameters after the exe file. To get around this a batch (.bat) file can be created. 1. Create a batch file. a. Open Notepad and enter: Start “” “C:\Program Files (x86)\3DVisionEmrsn\binClient\bin\VisualVision3DViewer.exe” C:\DirectoryFor3DImage 1 Exit where C:\DirectoryFor3DImage = the path specified in the Rosemount 3DMultiVision Server Scada configuration and 1 = the vessel number. b. Save the file as a .bat in C:\DirectoryFor3DImage (or the directory of your choice). Example: 3dimage.bat Note This is the file the Ovation graphic will open. 2. Open the graphic in the graphic editor where you would like to create a button. a. Select on the button icon to create a new button. This will bring up the button configuration GUI. Rosemount 5708 Integration with Ovation 9 Rosemount 5708 Integration with Ovation Manual Supplement May 2016 00809-0700-4570, Rev AA b. Configure the size, text, color in the appearance tab: c. Select the function tab, i. Set Functionality to Poke. ii. Set Poke Type to Application (9). iii. In the Cmd Line, enter the path and file name of the batch file you created in step 2. d. Select Apply. e. Position the button and select Save. 10 Rosemount 5708 Integration with Ovation Manual Supplement Rosemount 5708 Integration with Ovation 00809-0700-4570, Rev AA May 2016 3. Download the graphic in Ovation Developer Studio. 4. Test by opening the graphic and selecting the button. If an image does not display, verify the .enc file is being created and stored at the specified location (e.g. C:\DirectoryFor3DImage). 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