Silanization and antibody immobilization on SU-8 Manoj Joshi a, Richard Pinto b, V. Ramgopal Rao b, Soumyo Mukherji a,* a School of Biosciences and Bioengineering, Indian Institute of Technology Bombay, Mumbai, India b Department of Electrical Engineering, Indian Institute of Technology Bombay, Mumbai, India Abstract SU-8, an epoxy based negative photoresist, has emerged as a structural material for microfabricated sensors due to its attractive mechanical properties like low Young’s modulus and chemical properties like inertness to various chemicals used in microfabrication. It can be used to fabricate MEMS structures of high aspect ratio. However, the use of SU-8 in BioMEMS application has been limited by the fact that immobilization of biomolecules on SU-8 surfaces has not been reported. In this study, the epoxy groups on the SU-8 surface were hydrolyzed in the presence of sulphochromic solution. Following this, the surface was treated with [3-(2-aminoethyl) aminopropyl]-trimethoxysilane (AEAPS). The silanized SU-8 surface was used to incubate human immunoglobulin (HIgG). The immobilization of HIgG was proved by allowing FITC tagged goat anti-human IgG to react with HIgG. This process of antibody immobilization was used to immobilize HIgG on microfabricated SU-8 cantilevers. Keywords: SU-8; AEAPS; Silanization; HIgG; Antibody immobilization 1. Introduction Miniaturized biosensors are fabricated using microfabrication techniques. Materials used for fabrication of such sensors are silicon, silicon dioxide, silicon nitride, gold, etc. Such materials are achieved using standard microfabrication techniques, such as oxidation, chemical vapor deposition, physical vapor deposition, etc. Patterning these materials requires processes like lithography and etching, which further add to complexity, cost and production time of sensor fabrication. SU-8 (glycidyl ether of bisphenol A) polymer is a negative photoresist and has emerged as a structural material for biosensors. There are different methods for immobilization of biomolecules on to a polymer surface, e.g. entrapment, encapsulation, adsorption, covalent binding, etc. Covalent immobilization is often necessary for binding molecules that do not adsorb, adsorb very weakly or adsorb with improper orientation and conformation to polymer surfaces [1–3]. This may result in better biomolecule activity, reduced non-specific adsorption and greater stability. Covalent immobilization can be achieved on the polymer surface by modifying it to have at least one functional group, such as CHO, NH2, SH, etc. which can be used to bind biologically active molecules. One of the preferred methods of creating amino groups on the surface of substrates is by treatment with aminosilanes. In this paper, we describe a process to immobilize antibodies on SU-8 surfaces using silanization. The C–O bonds (99 kcal/ mol) in the epoxy group on SU-8 surface are cleaved using sulphochromic solution, resulting grafting of hydroxyl groups on it. Such a modified SU-8 surface is treated with aminosilane followed by antibody immobilization on it. 2. Materials and methods SU-8 2000 was obtained from MicroChem USA, [3-(2aminoethyl) aminopropyl]-trimethoxysilane (AEAPS) was obtained from Sigma–Aldrich USA and HIgG/FITC tagged goat anti-human IgG from Bangalore Genei, India. All other chemicals were obtained from SD FineChem India Ltd. 2.1. Sample preparation SU-8 was patterned on silicon wafer using standard photolithography techniques. The mask used for photolithography 3128 Fig. 1. Prototype of mask used for photolithography. Each window in the mask is of (2 mm 2 mm) size. had a chequer-board pattern with alternate windows for silicon and SU-8 under study (Fig. 1). This would subsequently help to prove the selectivity of the immobilization process towards SU8 over silicon. The parameters used to obtain the SU-8 surface were: prebake temperature 70 8C (5 min), UV exposure of 6 s, post-bake temperature 95 8C (5 min). Silicon surfaces completely covered with SU-8 were also prepared for FTIR and AFM studies. The process parameters for creating the SU-8 film was the same as mentioned earlier. The surface modification and antibody immobilization processes after creation of the SU-8 film were identical for both types (patterned and solid) of samples. 2.2. Silanization and antibody immobilization Native oxide from the silicon squares on the patterned samples was removed by dipping the surfaces in 2% HF for 30 s. All samples were subjected to sulphochromic solution treatment for 10 min followed by DI water rinse. The chemical bond structure of SU-8, before and after sulphochromic solution treatment is as shown in Fig. 2. In sulphochromic solution, K2Cr2O7 is used as a catalyst and H2SO4 in the ionic state is given by, H2 SO4 , Hþ þ HSO4 (1) The chemical reaction associated with the hydrolysis of surface epoxy group of SU-8 is given by Eq. (2) Fig. 2. Chemical bond structure of SU-8 surface: (a) before sulphochromic solution treatment and (b) after sulphochromic solution treatment. AEAPS solution in ethanol was prepared in argon ambient [4,5]. To maintain orientation of NH2 group of AEAPS away from the surface, the pH of the silane solution was optimized to 3.7 by adding acetic acid. The samples were kept in the silane solution for 7 min. The excess amount of silane on the SU-8 surface was removed by rinsing in ethanol. This was followed by condensation at 110 8C in argon ambient for 10 min. The silanized samples were dipped in 1% aqueous solution of glutaraldehyde (homo-bifunctional cross linker) for 30 min. They were then ready for antibody immobilization. The samples were incubated in HIgG (0.5 ml/ml in phosphate buffer saline) suspension for 1 h. Loosely adsorbed antibodies were removed by rinsing the samples in PBS solution three times. The unsaturated aldehyde sites and non-specific adsorption sites on the antibody immobilized surfaces were blocked by dipping the samples in 2 mg/ml solution of BSA in PBS at room temperature for 1 h, followed by rinsing in PBS for three times [6]. To (2) Surface adsorbed water was removed by heating the samples at 110 8C for 2 h under vacuum. Two percent identify the grafted antibody layer, FITC tagged goat antihuman HIgG (0.5 ml/ml in PBS) was incubated at room 3129 Fig. 3. Grazing angle FTIR of SU-8 surface: (a) before silanization and (b) after silanization showing additional R-NH2 group at 1617 cm1. temperature for 1 h. This was also followed by three PBS rinses. AFM was used to study the SU-8 surface morphology. Fluorescence microscopy was used to identify the grafted antibody layer. 3. Results 3.1. Fourier transform infrared spectroscopy The samples were studied at various stages of the process using different characterization tools. The presence of chemical bonds on the silanized SU-8 surface was demonstrated using Fourier transform infrared spectroscopy (FTIR). Tapping mode The chemical bonds on the SU-8 surface before and after silanization were studied using Fourier transform infrared spectroscopy. A Nicolet Magna-IR spectrometer-550 in the 3130 grazing angle mode was used for this purpose. The polarized infrared light at an angle of 808 was used to scan the SU-8 covered samples. The wave number associated with the R-NH2 group is in the range of 1560–1640 cm1 [7]. The R-NH2 peak is absent in the grazing angle FTIR of unmodified SU-8 surface (Fig. 3a). However, grazing angle FTIR of modified SU-8 surface (Fig. 3b) clearly shows the presence of R-NH2 peak at 1617 cm1. This may be taken as evidence of grafting of aminosilane on SU-8 surface. 3.2. Atomic force microscopy (AFM) Digital Instrument Nanoscope III was used for atomic force microscopy. High aspect ratio silicon cantilevers were used to obtain the AFM images. Since the samples of SU-8 and the biolayer on top of it are softer than normal metal/semiconductor compound films, tapping mode AFM was used to investigate the SU-8 surface at various stages of experimentation [8]. As shown in Fig. 4a and b, surface roughness of SU-8 increases with the silanization process. The RMS roughness of the SU-8 surface was found 0.446 nm and for silanized SU-8 surface, it was 2.245 nm. However, the RMS surface roughness of the antibody immobilized surface was reduced to 1.484 nm (Fig. 4c). This reduction in the surface roughness is may be due to the clustering of the antibodies on the silanized SU-8 surface. 3.3. Fluorescence microscopy The antibody immobilization on SU-8 surface before and after silanization was investigated using a ZEISS Axioskope-2 MAT fluorescence microscope. SU-8 surface with and without silanization treatment was subjected to antibody (HIgG) immobilization. To identify the grafted antibody layer, FITC tagged goat anti-HIgG was incubated on it and observed under a fluorescence microscope. Fluorescence excitation wavelength of 450–490 nm and emission sensitivity above 520 nm was used for these studies. The samples were observed using normal optical microscope for preliminary identification of surface features. Following this, fluorescence micrographs of the sample surfaces at the same spots were obtained. As observed from micrographs shown in Fig. 5b, weak and random fluorescence is detectable on the part of the surface corresponding to SU-8 without surface modification, although the complete sample surface was incubated with HIgG and the drop of FITC tagged goat anti-HIgG was administered. This may be due to the random and scattered adsorption of antibodies on the SU-8 surface. Hence, it is inferred that antibody cannot be immobilized without the silanization of SU-8. The silanized SU-8 surface patterned on silicon and gold surface was incubated with HIgG followed by incubating a drop of FITC tagged goat anti-HIgG, shows much brighter and more Fig. 4. AFM pictures of SU-8 surface: (a) before silanization, (b) after silanization and (c) after antibody immobilization. 3131 Fig. 5. Micrograph of unmodified SU-8 surface treated with HIgG followed by FITC tagged goat anti-HIgG observed under: (a) optical microscope and (b) fluorescent microscope. uniform fluorescence (Figs. 6b and 7b) on SU-8 surface. This also demonstrates that, antibody immobilization is selective only on SU-8 as against silicon and gold surface. The few scattered spots of high fluorescence may be due to agglomeration of antibodies because of uneven topography of the surface. The figures demonstrate that, the SU-8 surfaces treated with aminosilane are more amenable to immobilization of biomolecules. 3.4. Functionalization of micro-cantilevers The process of silanization and antibody immobilization described in this paper can be extended to immobilize the biomolecules on the SU-8 surface of microfabricated sensors. In order to test the efficacy of the process described in this study towards that purpose, SU-8 cantilevers were fabricated using surface and bulk micromachining. The fabrication details of SU-8 cantilevers are beyond the scope Fig. 6. Micrograph of silanized SU-8 surface patterned on silicon and treated with HIgG followed by FITC tagged goat anti-HIgG and observed under: (a) optical microscope and (b) fluorescent microscope. of this paper. Such cantilevers were treated with silanization followed by antibody immobilization. One such example of antibody immobilization on SU-8 cantilever is demonstrated in Fig. 8. 4. Discussion SU-8 has emerged as a structural material in MEMS due to its low young’s modulus and/or high aspect ratio structures can be fabricated using this polymer. However, for biosensor/bioreactor applications, it is critical that the surface of SU-8 be functionalized with bio-active molecules. In this paper, we described a method for achieving this goal. However, there are many challenges involved in the silanization and antibody immobilization on microcantilever surfaces. For example, SU-8 has good adhesion with silicon nitride surfaces and poorer adhesion with gold surfaces. Hence, SU-8 surfaces spin-coated on gold need to be handled very carefully during the surface functionalization process. 3132 Fig. 7. Micrograph of silanized SU-8 surface patterned on gold and treated with HIgG followed by FITC tagged goat anti-HIgG and observed under: (a) optical microscope and (b) fluorescent microscope. Fig. 8. Micrograph of SU-8 cantilever treated with silanization followed by incubation of HIgG and FITC tagged goat anti-HIgG and observed under: (a) optical microscope and (b) fluorescent microscope. Acknowledgements Authors thank Prof. R. Lal and Prof. P. Apte for their helpful discussions during experimentation. Authors also thank student and staff members of iSens group (IIT Bombay), especially Dr. Sheetal Patil, for providing SU-8 microcantilevers for antibody immobilization. References [1] Z.W. Wei, C. Wang, C.F. Zhu, Study on single-bond interaction between amino-terminated organosilane self-assembled monolayer by atomic force microscopy, Surf. Sci. 459 (2000) 401-L412. [2] T. Tatte, K. Saal, I. Kink, A. Kurg, R. Lõhmus, U. Mäeorg, M. Rahi, A. Rinken, A. Lõhmus, Preparation of smooth siloxane surfaces for AFM [3] [4] [5] [6] [7] [8] visualization of immobilized biomolecules, Surf. Sci. 532–535 (2003) 1085–1091. S.W. Park, Y.I. Kim, K.H. 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