The NanoGrid Principle of Measurement The NanoGrid metrology system is unique in a number of its features, but particularly in the high degree of interpolation that it provides. The XY encoder, or grid, has a basic period of 10 microns in both the X and Y directions, and the metrology system generates a measurement period of 5 microns. The NanoGrid sensor and associated electronics provide either 8 or 14 bits of interpolation, corresponding to measurement resolutions of either 19.53nm or 0.305nm. Principle of Measurement 1. Fringe Formation The optical layout to the right illustrates the optical system used to form interference fringes from the separate horizontal & vertical rulings of the grid. The fringes can be understood either as spatially filtered images of the grating, or as interference fringes between the ±1-order diffracted beams. In either event, fringes with precisely defined spacings are formed as shown. The fringe spacing is independent of the laser diode wavelength. 2. Fringe Phase Measurement Each of the two fringe patterns described above is imaged onto a 90-element triple detector array. These detector arrays generate signals which can be processed to make very accurate phase measurements, as illustrated to the right (only a portion of the detector array is shown). When the grid encoder moves relative to the sensor head, the fringes move across the detector arrays, generating R, S and T signals which are 120° apart in phase. These three signals are electronically processed to provide an unambiguous measurement of the phase, φ. Three signals are needed because of the three variables, I, J and φ, which define an interferometric measurement. Processing signals in this manner makes the resulting measurements independent of the laser power, the reflectivity of the grid, and the relative intensities in the ±1 diffracted orders. This approach makes possible shot-noise-limited phase resolution of 1 part in 214, corresponding to a measurement resolution of 0.3nm.
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