. . [DOCKti NO. 84N-0154] DRAFT OF POINTS TO CONS:[DER : IN THE CJi.ARACTERIZATION OF CELL LINES USED “Esubmit.~tiritten. .. TO PRODUCE. BIOLOGICMS (1993) comeqt.s.Q@, th}.~.tid~~ft ~~: :.-’.. ‘“’:”’ ..4., -‘,”c. .? r,. ,.- . Submit written requestsdfor single copies of this draft to: . : ;: .’. . For further ‘infox%%tipn..: ~bout G .. . this dra,ft, ‘“ -..- contact:’ .. . :., ,., &enter’ for [email protected] and ,Resealrch(“HFM-20) “= ‘“:’:” Food and DxWg Administration ‘: 1401 Rockville Pike, Suite ~?OON 20852-1448::,:,”. L , Rockville, ~ 301-402-3190 .!.. ., Comments and--requests “should be identified with the docket number., found’in.b.rackets $,pj$!leheading’:of this”.document. , ..>;. ,’-. . ,. . ,, < -% / 4 id ‘L DEPART=T OF HEALTH & HUMAN Public Heatth Service SERVICES Memorandum JuL 121993 DATE: FROM: Director, Center for Biologics SUBJECT: Points to Consider in the Characterization to Produce Biological (1993) TO: Manufacturers Biologics Utilizing Evaluation and Research of Cell Lines Used Cell Lines for the Production of This Points to Consider Document on the Characterization of Cell Lines Used to Produce Biological (revised May 1993), is intended to replace the document of the same title issued in 1987. These “Points” are neither regulations nor guidelines, but serve to represent the current consensus of the Center for Biologics Evaluation and Research (CBER) staff. . We intend to continually revise and update this document as necessary You are requested to review and order to improve it’s usefulness. comment on this document. All comments should be addressed to: Dockets Management Branch Food and C)rug Administration 12420 Parklawn Drive, Room 1-23 Rockville, MD 20857 _ _ Comments should be identified by the docket number Two copies of any comments should be submitted. 8/11/93 s. alter, HFM-630 Note: d 84 N-0154. ‘ in 1 POINTS TO CONSIDER IN THE CHARACTEI+ZATION OF CELL LINES USED TO PRODUCE BIOLOGICAL (1993) CENTER FOR BIOLOGICS EVALUATIC)N AND RESEARCH FOOD AND DRUG ADMINIS~TION Table 1. INTRODUCTION 3 Il. HISTORY AND GENERAL CHARACTERISTICS OF THE CELL LINE 7 Ill. \ Page of Contents Iv. v. A. History of the Cell Line B. General Characteristics 7 8 of the Cell Line 8 THE CELL BANK SYSTEM A. Generation B. Storage c. Cell 8 of Cell Banks 9 of the Cell Banks Bank 10 Qualification PRODUCTION CULIURES AND PRODUCT TESTING A. Cell Culture B. Management - 12 12 Media of Cell Culture:; 14 17 QUALllY CONTROL TESTING A. Tests for the Presence of B;acteria and Fungi 17 B. Tests for the Presence ot Mycoplasmas 17 c. Tests of Viruses 17 D. Tumorigenicity for the Presence Testing 22 2 V1. VALIDATION OF VIRAL ELIMINATION 24 A. Design. 26 B. Interpretation. 30 C. Statistics 32 D. Revalidation 32 VII . cONcLLlsloN 32 Vlll. RHERmcEs 34 lx. Attachment #1: Letter to Manufacturers Requesting Identification of Bovine/Ovine Components and Sources 36 Recommended Mycoplasmas 38 1, x Attachment #2: ‘Test Procedures for 3 1. INTRODUCTION This document produce Public is concerned biological Health products Service with the characterization which are subject of cell lines to Iicensure under the U.S. Act and also with the identification adventitious infectious agents contaminate the final product. from the cell lines The existing which general used to of possible might regulations in 21 CFR 200 et seq. and 21 .CFR 600 et seq. and especially 21 CFR 610.18 et seq. embody requirements consistent from This document in achieving with objectives lot-to-lot and provides these free information objectives, that thle final from product adventitious infectious that may be useful but does not create be uniform, agents. to manufacturers new requirements or rights. Advances in biotechnology be evaluated is subject available. issues that from cell lines should investigational product process to change Accordingly, scientific license rapidly. in light of its own particular line and manufacturing document are occurring should who (PLAs). product (INDs) Existing findings in this become as raising products development and before 200 series and 600 series, are also broadly relevant consulted. information biological general should and the cell be interpreted produce both during applications applications Therefore, as new and significant manufacturers new drug characteristics being used. this discussion consider Each new product under submitting regulations, 21 CFR and should be 4 These pOiIIk suitable in specific appropriateness and certain of the points specified Therefore, approaches aspects the scientific basis approaches the Center for Biologics will review the adequacy of testing may well be may not be applicable for determining for consideration rapidly and more appropriate the future. (CBER) situations, Furthermore to all situations. developing Alternative are not all-inclusive. here the is may be developed Evaluation in and Research of any cell line on a case-by- case basis. This document supersedes Characterization reflects approach focuses on: 3. However, emanating from’s several international biological and characterization of the manufacturing process and/or inactivation testing of the bulk and final product of the of adventitious for removal . agents; and to assure safety. it should be noted that a number of tests previously have been revised or eliminated. Karyology and As stalled in the 1987 PTC, the with cell lines to produce identification (1987)” substrate; validation recommended 1. to working production, ce!l 2. of changes held since that time (1,2). current 1. (PTC) in the of Cell Lines Used to Produlce Biological a number workshops the “Points to Consider Specifically: products 5 In 1978 an ad hoc committee karyology (3). control. The Committee’s The detailed described diploid rep~~rt was published characterization in 1979 applied and monitoring specifically liowever, of continuous karyology the utility cell lines is probably is not recommended 2. Tumorigenicity Experience applied to live virus for the characterization mirlimal; therefore, routine in these circumstances. testing has shown rodent origin in 1979 of, for example, of karyology on procedures and are still cell lines used for the production vaccines. tested met tO revise the recommendations that virtually are tumorigenic; for live virus vaccine production In addition, tumorigenicity. cell or gene therapy therefore, Human - for tumorigenicity. all ?ontinuous epithelial should, some special may reqtire rodent cells cells however, cases tumorigenicity cell lines of need not be and all cells be tested regarding used for somatic testing. . -- 3. Oncogene Recent studies cell growth testing indicating suggest that oncogene:s may be involved that testing for endogenous in normal oncogenes is not necessary. The results support general, of tests described the acceptability testing should in this document may be submitted of a cell line to pro~duce a biological be performed :n compliance with Good to product: Laboratory In 6 Practice requirements as checklists. These te:jts should (21 CFR 58). Rather, the selection of tests depends on many variables such as the nature of the cell iine, the manufacturing product In addition, indication. be greater to support approval The testing required and its use. for initiating clinical of testing may trials depends on the product of issues each address the basis manufacturer must when making these decisions. biological of a cell line intended includes: 1. history 2. the cell bank system;- and 3. quality In addition, and generaI control monoclinal for use in the manufacture ,.\ characteristics of the cell information antibodies by the manufacturing concerning the testing and recombinant and Testing of Monoclinal 1507)” (now under revision), process. of cell lines DNA technology Antibc~dy Products “Points and Testing of New Drugs and Biological Technology line; studies ~f virus vivo and select in vitro use may be found in the “Points Manufacture of testing. in many cases there is need for validation and inactivation Additional (June and the that is needed here do no{ generally due to the variety The characterization removal situation of a PI-A than that for an IND application. The points discussed for test selection consider the amount not be interpreted to Consider used to produce products for in to Consider for Human Use in the Production Produced by Recombinant (April 1985)” and the supplement in the to the recombinant DNA DNA 7 Points to Consider, (1992).” Consider Acid Characteri;!ation If a cell !ine or cells are to be returned its biological Somatic ‘Nucleic product(s) M vhm, then the “Points Cell Therapy and Gene Therapy in the Collection, Mononuclear Leukocytes Processing and Genetic into humans Stability to produce to Consider in Human (199-1)“ and aiso the Points to and Testing for Administration of Ex-Vivo-Activated to Humans (1989) should be consulted. Il. HISTORY AND GENERAL CHARACTERISTICS OF THE CEU LINE A. History of the Cell Line <: The history products of any cell line used for th~e production should, include, when possible: 1. age, sex and species of the donor; 2. for human cell lines, the donor’s available, the results the detection 3. culture history medical performed of the tissues passage history, passage in animals, previous identity on t~ -- and if donor for methods from which used the line was media used and history of etc.; testing agent history agents; of the cell line including derived, adventitious of tests of adventitious for the isolation 4. of biological and the testing. results of all available 8’ B General The growth Characteristics pattern and morphological should be determined cells [Points Characterization and Genetic specific that may be useful markers (such as marker should finite be characterized through senescence of the cell line to Consider: Stability chromosomes, life expectancy, appearance and should be stable from the master cell bank to the end-of-production Ill. of the Cell Line (1992)”]. !f there in characterizing specific surface number Acid are the cell line markers), If the cells for stability. the total “Nucleic these have an identified of population doubling levels should be determined. \.. THE CEU BANK SYSTEM A. Generation of Cell Banks Once a cell line is chosen as the biological source of a product, cell bank system should be generated supply of equivalent material, a detailed likelihood the advantages to providing and increasing the detection would consist (MCB) and a manufacturer’s supply of starting include allowing of the cell line and decreasing and adventitious cell bank system a constant of a cell bank system characterization contamination to assure that an adequate cells exist for use over the entire -life span of In addition the product. a for the of both cell line cross- agent contamination. Ordinarily, of two tiers: a master cell bank working cell bank (MWCB). the 9 The Master Cell Bank is defined composition derived as a collection of cells of uniform from a single tissue! or cell. It is Cryopreserved stored in the liquid or vapor phase of liquid nitrogen. in aliquots ‘“i he MCB for a diploid cell line should be pre!pared from cells at a low population doubling The Manufacturer’s level. Working Cell Bank (MWCB) is derived from one or more ampules- of the tvtCB. The_MCB source cells are expanded seria! subculture manufacturer combined up to a passage and approved number selected to form the MWCB. into individual and of a lot of a biological If cells from more than one MWCB ampule are used, the cell suspensions doubling upper ampules One o’h more such ampules from the MWCB would be used for the production product. by the by CBER. At that point the cells are into one pool, dispensed cryopreserved by should be pooled at the time of thawing. level of cells used for production limit based on written criteria should established The population not exceed an by the manufacturer. B. Storage of the Cell Banks Both the MCB and the MWCB should be stored in either the liquid or vapor phase of liquid nitrogen. of individual ampoules The location, identity of cells should be thoroughly and inventory documented. It is recommended that the MCB and MWCB should each be stored in two or more widely separate as at a distant areas within the production facility site in order to avoid loss of the cell line. as well 10 C. Cell Bank Qualification 1. The Master Cell Bank Testing to qualify cell banks should be done either on an aliquot of the cell bank or on cell cultures cell bank, as appropriate. testing to demonstrate freedom identity testing. include tests Testing for adventitious The testing for bacteria, and cell culture line, to detect which described shbuld tests agents agents mycoplasmas include in selected Finally, testing to determine in vivo specific tests of the cell Some of the circumstances should should routine history viruses. and and for viruses. amd any other contaminating are relevant most circumstances for adventitious viruses from the the MCB includes adventitious based on the passage possible in part V. to qualify from fungi, inoculation that are warranted, tests Testing derived are be performed ilf the cells in produce b relroviruses or retrovirus particles. This testing & also described in part V. Extensive identity testing of the MC,B should be done once and should include properties throughout should all tests needed to establish of the cells and the stability the manufacturing include: process. all significant of these Such properties characteristics 11 a. morphology, as determined by light and electron microscopy; b. species of origin (and sex, if human); ratio; c. split that the cells can be used for d. data demonstrating their intended purpose. expression derived If the cells contain system to produce a recombinant protein, data should be obtained demonstrate expression protein it produces and the quality DNA- to the copy num~er and physical system an state of the and quantity ( see Points to Consider of the on rDNA products); e. a meaningful test should be performed for routine production f. cultures identity used for each which testing will also OF lot of product; and other such tests which may be useful for demonstrating with 2. be performed the Manufacturers’ that the cell bank intended Working characteristics. Cell Bank is comprised of ceils 12 The MWCB being derived from the MCB and propagated for an approved number of passages in tissue culture, be spot checked for contaminants introduced include vivo) from the culture sterility, tests that may have been medium. mycoplasma, only needs to routine and cell line authenticity Recommended tests virus and in (in vitro to check for cell line cross-contamination. When a manufacturer serum free defined moves from a serum containing growth cells which are weaned recloned to establish growth in the defined medium,it is suggested to a that the into the serum free medium should be a new MCB al~d MWCB of cells for optimal medium. IV. PRODUCTION CULTURES AND PRODUCT TESTING Quality control of product culture quality media, A. of cell substrates control. management Cell Culture Accurate records cell culture biological the manufacturer is an important areas to be addressed of cell cultures, inclade and specific part cell testing. Media should be kept of the composition medium. product Specific used for production and source of the In cases where the manufacturer uses a proprietary medium of the medium or medium of a or medium supplement supplement, may be 13 required to supply the necessary for example, of a Master derived cell culture they should contaminants and adventitious for the production of Bovine should be provided testing Acceptance from animal sources agents, of certified raw manufacturer accepting certification is carried to be free from responsible Encephalopathy. Information and source out on these materials based of, and additives. on certification should be based on a determination the product that ‘the process by the used for sufficient. Since animal serum may produce attempts should for the propagation The residual are added to the such as the agent Spongiform agents provided by the supplier subjects, be certified with regard to the identity for adventitious M the form, File Application. If serum or additives medium, to CBER, data directly of serum should be determined responses be made to reduce of production amount allergic serum cell cultures or additives and shall not exceed in human levels required as much as possible. in the final p~duct 1:1 ,000,000(21 CFR 610.15(b)). If porcine trypsin adventitious 113.53). is used in passaging including agents, Pursuant porcine to 21 CFR 207.31, products are requested to provide source(s) and control of any bovine- (see attachment #1)- cells, it should parvovirus (9 CFR 113.51 manufacturers information be free from of biological regarding or ovine-derived the material(s) and 14 Penicillin or other beta Iactem antibiotics production cell cultures. Minimal or inducing agents may be acceptable However, the presence of any antibiotic in of other concerltrations antibiotics product not be present should [21 CFR 61 O.15(C)]. c)r inducing agent in the is discouraged. B. Management Lot-to-lot of Cell Cultures for adventitious biological agents and unprocessed Appropriate testing and processed approaches and is part of the quality It includes product. product of the characterization on the nature of the propagation cell cultures fluids. contrc~l of cell substrate system used. depend Ceil substrates as monolayer bioreactors, and may be held on a short term, long term, or even on a p{oduct indefinite is obtained or from multiple When short-term basis. either from a single In some ~:ses harvests. may need to be performed bulk in suspension cultures, are propagated potentially cultures, monitoring of the control c~f production cell culture to quality routine cultures harvest or in are used, of cell culture the quality control the fluid testing on each harvest before pooling into the lot. If the product is an infectious or more of the cell cultures viruses. Nonreplicating virus, it will usually used for routine viruses, testing used as vectors replicate for adventitious for gene therapy, may be tested in the usual ce[[ culture tests for the presence adventitious agents. In such cases a proportion in one of the vessels of 15 containing the cell substrate prepared for production about 10% of the vessels) should be helcl as control uninoculated adventitious identity control agents. test, which neutralized cell cultures and fluids (This should not % confused is typically and inoculated When long term cultures into bulk lots at intervals. should be performed separated The management control testing Criteria testing. established Testing be designed for termination the unprocessed The unprocessed that constitutes quality may be pooled control pooled testing on cells into the specific for the purposes to optimize of quality sensitivity of long-term bulk. cultures of the should be a homogeneous agents be performed is generally mixture performed toxic in test cell cultures, processing is a concentrated, for mixing for manufacture processing unless whereas of cell cuiture that testing prior to further by initial partial prepared harvests It is important or other procedures, bulk product sterility bulk is the pooled lot of product. clarification and fungal on bulk lot, the final bulk lot and the final product. unique suspension is and followed. for bacterial sensitive harvest of cell substrates should the virus on each bulk lot, and, if possible, from the production for cell culture.) hawests cases The with the product in which into a susceptible In these cultures. are tested a procedure are used, multiple (commonly, such (e.g., unprocessed bulk purified product with excipients into a for adventitious such testing filtered fluids as filtration, is made more bulk may be may not). Final in a homogeneous and filling into final 16 The final bulk product containers. release tests which often include Final product to be sterile. is subjected sterility should to a variety testing be tested of lot if it is intended for sterility and endotoxin. Routine testing adventitious production viruses and in vitro and in vivo should be performed cells and unprocessed to produce testing for mycoplasmas bulk fluids. a virus that is routinely on a lot-to-lot present after purification product, as is the case in viral vectors of production The presence of nucleic has been discussed Organization concern content as a theoretical group was negligible unless ‘for gene identity risk. recommended DNA (4). products and lot release produced limits purity that can be achieved reasonably unique concern. tests that products on all praducts reflect the quality In this document Health that this theoretical that contained testing that reflect less for DNA be a level and consistently. Other tests which should also be performed tests that are required is the be performed. in cell lines should established the Lot-to-lot therapy. should Lot-tG-lot bulk, from the virus A World or absent in products of cellular in biological performed for cellular its absence acid from cell lines in biological consultative than 10C pg/dose in the unprocessed may be required, cells lot using If a cell line k known basis to demonstrate product testing on every testing foi on every (e.g., general of the specific the discussion of testing lot include safety) or product of is limited to of 17 those cell tests which lines. release Manufacturers procedures of product v. have specific relevance to products are responsible that provide for establishing assurance in lot of all significant aspects quality. QUALITY CONTROL TESTING A. Tests for the Presence of Bacteria For required test procedures, B. Tests for the Presence Tests for the presence mycop[asmas and Fungi see 21 CFR 610.12. of Mycoplasma and non cultivable of both cultivabll$ Bic~logical products should be performed. insect cell lines . should be tested for bc}th mycoplasma spiroplasma contamination. mycoplasma testing document. b produced Current suggested are described Acceptable and methods in attachment tests for spiroplasmas made in for #2 of this should be discussed with CBER. c. Tests for the Presence 1. Routine Tests The cell cultures production period hemadsorbing at different for Adventitious Viruses should be observed for viral viruses. times, of Viruses cytopathic if multiple the cultures at the time of the collection at the end of the effects harvest should and tested pools are prepared be observed of each pool. for and tested 18 of each unprocessed At the time of production proportion of the pool should be inoculated bulk pool, a into cell cultures, eggs, and mice as follows: a. An appropriate monolayer vulume should be inoculated cultures (1) monolayer tissue of at least three cultures into cell types: of the same species and type as that used for production; (2) monolayer culture; cultures bf a human diploid cell and ~~ ‘(3) monolayer cultures of a monkey kidney cell culture. The sample to be tested should be diluted possible. The cell cultures least two weeks. to be capable cytomegalovirus, be observed be tested period. should be observ~d If the production of supporting the human cell culture I,he growth diploid for at least four weeks. for hemadsorption as ~ittle as for at is known of human cell cultures The cultures should should at the end of the observation 19 b. Fluids or Iysates Gf t:te test sample being characterized for viruses testing embryonated hen eggs, as described in 21 CFR 630.35, appropriate. In some cases, testing in guinea Selected testing Species-specific be detected production Iymphocytic in adult and suckling in animals. most cases, rabbits or monkeys 2. be tested should In mice and is pigs, may also be advisable. for adventitious viruses viruses present in rodent by mouse, rat, and hamster tests (MAP, RAP, & choriomeningitis lines may antibody HAP). virus cell /r? vivo testing for (LCM) including challenge for non-lethal strains is recommended. Human .cell lines may be screened ‘for human virus pathogens such as Epstein-Barr virus ~(EBV), cytomegalovirus (CMV), and hepatitis B and C (HBV, HCV) using appropriate vitro techniques. b Selection should take into account history 01 the patient derived. Retrovirus Use of other cell cultures characterization source of viruses thf? tissue from testing which the cell is discussed specific testing fc)r the medical line was below. also may be appropriate for on the cell type and of the cell line being characterized circumstances, to be screened source and of cell banks depending in (5). presence Under certain of other 20 transforming viruses, 3. viruses, such as papilloma-, adeno- and Herpes may also be indicated. Tests for Test samples retroviruses Retroviruses should be examined for the presence the techniques: utilizing electron a. transmission b. reverse following transcriptase microscopy pellets obtained centrifugation (TEM); (RT) assays the presence of magnesium of (performed and manganese) in on from fluid:;’ by high speed (e.g. 125,000 x g for one hour) at 40C; and c. infectivity assays. amplification achieved susceptible latter tested For murine retroviruses, of low level contaminants by co-cultivation of cells may be with a kighly cell line, e.g. MUS dunni cells ~6). The cells are susceptible murine leukemia to infection viruses (MuLVS) except Moloney MuLV, in which case another cell line, e.g. SC-1 (7), should be used. the co-cultures should be further dunni cells and subsequently by all susceptible Fluid from passaged assayed on Mm for MuLV. 6 21 A variety of other assays may be useful, depending circumstances. cell immunofluorescence (IFA) on the infected using a broadly monoclinal the detection forming cells reactive of ecotropic, and amphotropic (8) for detection assay for detection assay culture xenotropic, viruses; feline of xenotropic possible assays to increase by first any retrovirus concentrations. S+ L- assay viruses; viruses (1 O) and mouse S+ L- a broad range of retroviruses, non-human primate of ecotropic growth material in order origin viruses onto cell to amplify at low test to support including viruses. of tissue retroviruses, for their capacity using PG4 mink S+ L- that relay be present For non-murine be selected cell focus- inoculating’” the test contaminant ~US dunnj cells the sensitivity retroviral include viable (e.g. HY95) for mink of amphotropic lines that can support should antibody using D56 (9) cells for detection It is often b 01 such assays Some examples on the cell lines the growth of of human and (10, 10a). -- Murine cell lines or hybrid cell lines containing component producing used testing should be considered infectious mouse for monoclinal manufacturing inactivation additional process capable For murine production, specific may be abbreviated. should of retroviruses. concerns retroviruses. antibody and identification inherently arise. a murine be validated cell lines retrovirus However, for removal For murine-human The manufacturer of the and/or hybrids, should refer to 22 the ‘Points to Consider Monoclinal Antibody discuss in the Manufacture and Testing Products for Human Use (1987)” any proposed testing with the agency of and on a case-by- case basis. Probe hybridization/PCR amplifica~tion monoclinal antibody detection information on the presence and may provide or absence virus-specific additional of specific contaminants. D. Tumorigenicity Testing \.\. As noted rodents epithelial in the introduction, need not ordinarily continuous be tested cell lines derived for tumorigenicity. lines and all lines used for live virus should, however, be tested. In addition, Human vaccine production in some special cases, to be used in somatic cell or gene therapy tumorigenicity from cells may require testing. —- Systems which may be suitable for M vivo 1. nude mice (Nu/Nu) (1 1); 2. newborn hamsters, antithymocyte serum testing include: mice, or rats immunosuppressed (ATS) or globulin (ATG) with (12,13,14); . 23 3. thymectomized reconstituted In all cases, animals should be inoculated growing with antithymocyte injected marrow from should consist healthy mice. of 107 reference of serum-free or intramuscular route. medium At least ten with test cells vvhich are at or beyond level and at least-ten nine out of ten animals progressively bone mice that have been in a 0.2 ml volume by the subcutaneous end-production group with the inoculum cells or test cells suspended administered and irradiated injected with reference with reference tumor cells should In the case of newborn tumors. preparations, with reference metastasis cells which should cells. migh’t include At least show animals also the treated be evident among in the others, KB, HT-1 080, and FL. In the test systems using newborn hamsters, mice, or rats, the animals should be injected S.C. or i.m. with 0.1 ml volulmes of potent ATS or ATG on the day of birth and on days 2, 7, and 14 of life. one which suppresses the subsequent routinely inoculation produces In all test systems, and frequent injection. the immune mechanisms progressively the animals intervals growing of the animals tumors and shall be observed for the formation Animals the period of observation palpable showing metastasis. and palpated of nodules at the sites at regular of in two dimensions nodules which begin to regress should be sacrificed and processed such that tumor cells on the day of birth Any nodules formed should be measured the data recorded. longer of reference A potent ATS or ATG is for histological before the nodules examination. and during are no Animals with 24 progressively growing those without include before A necropsy examination inoculation kidneys, should be observed nodule formation, half for 12 weeks examination. nodules be observed half should being sacrificed evidence Among for 3 weeks ancl processed should be performed for gross for 1-2 weeks. and for histological on each animal and will of tumor formation at the site of and in other organs such as lymph nodes, lungs, brain, spleen, All tumo -like lesions and liver. to be examined metastasis In addition, histologically. without evidence and the site of inoculation are since some cell lines may form of local tumor growth, any detectable regional lymph nodes and the lungs of all animals should be examined histologically. \.,. In addition to in vivo testing, the characterization (15) and growth sensitive (12). assays These several in vitro. test Both colony of cell lines. formation for tumorigenicity in vitro systems These tes;s constitute or progression history of a candidate than tumor are particularly cell line. applicable in animals rapid and inexpensive of abnormal formation useful for in soft agarose in nude mice to continuous at low passage cell levels. means of demoflstrating characteristics over the passage If, in the hands of the manufacturer, these tests are shown to be at least as sensitive tests, they may in some cases be substituted V1. are in organ culture- (16,17,18) have been shown to be more lines some of which are non-tumorigenic stability systems VALIDATION OF VIRAL ELIMINATION as acceptable for the animal animal tests. the 25 Traditionally, cell lines have been tested viruses, used as cell to assure qualify for production, murine findings, with monoclinal retroviruses, can be safe and approaches for contamination risk manufacturers which cause associated have studies the manufacturing virus than is present virus-like particles antibodies evidence in cell produced with such and/or to validate process that such products both the retroviruses and the In particular, procedures that of viruses from the effectiveness is known and in cell lines which contamination. removal lines As experience have been develc@ed to minimize with and of intracisterna{ concern. has accumulated of the products to in an enhanced particles theoretical As necessary such as the presence in the unprocessed tested for the presence were used. have resulted used manufacturing inactivation have performed produce production with adventitious it has become of virus-like are only of remote has been gained theoretical that These efforts that certain type A particles potential lines of the significance demonstrated produce cell viruses. understanding include steps the product and of the procedures. to eliminate significantly bulk and the purifie~ of virus, there is reasonable assurance more product is of freedom contamination. Accordingly, when a cell line used for production known or suspected to contain effectiveness manufacturing assist of contamination cell lines have been introduced, even infectious from the absence for biologics and cell lines free from such contamination continuous When substrates of the in qualifying the MCB. an infectious Validation of risk, but do not of themselves to evaluation process of cell lines carrying virus, of a biologic studies in eliminating studies prove absence is to validate that virus the may assist in the quantitation of risk. They are relevant any type of virus (e.g., Epstein-Barr 26 virus, papilloma virus) but risk assessment includes consideration of the type of virus and the potential use of the product. Validation not a means of demonstrating that the introduction of an adventitious virus into the cell cultures Validation that the manufacturing accomplished by demonstration that adventitious effectiveness associated agents of virus removal validation purification is suitable studies or suspected steps regard so to validate of risk to carry infectious by evaluating to specifically is controlled to evaluation may be accomplished selected in this is suitably Thus, are only relevant processing are can be acceptable. that the ptocess the remove The j~roduct is “spiked” virus from the bulk harvest. of high titer before testing A. process are not introduced. of the downstream inactivate manufacture with cell lines that are known Therefore viruses. ability during studies steps in a scaled-down and/or with virus model of the scheme. DESIGN The design process of procedures shouid include . 1. Selection to validate consideration of ~ elimination of virus of the following r. te virus or vir~~ by az purification variab@. The virus(es) to be used may be the virus which is knoyvn or suspected to contaminate the cell line or it may be a model virus(es) because similarity to the virus as availability contaminant Iabeled form. of concern of material selected a,nd practical considerations in high titer and ease of assay. may be added in a iabqled It may be necessary of its (i.e., radioactive) such The or non- to use more than one virus when, 27 for example, the use of one virus does nc)t provide for the evaluation 2. ~n of the adequacy . M~g the purification accurately scheme reflect sy.@2M. If a manufacturing salt, and product should to full scale 3. Analysis desirable to evaluate manufacturing present manufacturing . of &6~!n. an adequate testing and equivalence- In many cases it is of ?nore than one elimination. Sufficient before virus each critical evacuation of the effectiveness its concentration pH, and concentration o f~s. i to be tested In some cases simply adding flow demonstrated. .. . step to virus it should Bed size, process. types, model of process all be evaluated the contribution in the material scaled-down is used for this validation the actual basis of the process. rate, flow rate to bed size ratio, buffer of protein, an adequate cases adding virus to in-process steps of each step is obtained. will material be step so that high titer virus to unpurified between should bulk and be sufficient. In other will also be needed. virus titer before and after each. step be!ing tested The shou~d be determined. 4. ~ Ph@cal val versus contribution of each of the purification determining, when feasible, virus inactivation virus from steps . . should The type of be identified what porticln of the reduction and what portion the product. ln~ is due to physical by is due to removal of the 28 5. Kinetics of Ina ctivatiorl inactivation at the critical In some cases inactivation This type of data is particularly to be a human pathogen process is being designed. 6. j%tiw of~ed individually calculated tested inactivation/reduction are depended upon during the virus effective the total purification is known inactivation effects titer, of each should be virus procedure. procedures When chrdmatographic Routine procedures it is critical that the as actually used for the regeneration should be such that the design of the validation is relevant. Precg@ions. The validation manufacturing facility contamination of the b. where of virus be determined. of virus studies should employ columns 8. -c a. should The combined for virus elimination, manufacturing. of columns study of the of Column& validation important step, on the reduction in order to establish 7. ~on step and a completely Eff- the kinetics -. testing is frequently in order to prevent possible outside virus facility. Care should be taken in preparing preparation performed to avoid aggregation which the high titer virus may enhance physical the 29 removal and decrease manufacturing thu:j distorting the correlation with the c. The virus “spike” should be added to the product volume actual inactivation situation. so as not to dilute or change in a small the characteristics of the product. d. can Small differences substantially e. affect virus particular chromatography the full scale as these components are toxic pi-i, or dialysis necessary. the validation Therefore, in a parthdar column and product or interference solutions or reagents, should buffer reflect the amount solution of or on a the conditions of process. . Buffers toxicity remains media, clearance. is time dependent. Virus inactivation time a spiked product f. in, for examplen buffers, should be evaluated in assays used to determine may adversely affect to the indicator cells, of the buffer containing If the biological product dilution, spiked itself run, though substituting a similar could affect the behavior omitting protein Joes of the virus not in some titer, cells. If the adjfistrnent’ of the might be has an anti-viral the biological th~t virus for the virus the indicator study may need to be performed in a “mock” independently activity, without the product product or have anti-viral activity manufacturing steps. 30 Many purification 9. columns elimination when analyzing by a particular manufacture B. use the same or similar The effects repetitively. into account schemes at which of this approach the data. process buffers should The effectiveness or be taken of virus may vary with the stage in it is used. INTERPRETATION: .. The purpose of a validation according to SOP’s, contaminants, eliminated, will reliably it is important but that there into the purification the final product. unpurified The amount estimates microscopy to examine level of safety amount of virus which may be present it is important unpurified that an estimate bulk is made. for in purification a pellet process When such assays excess that is appropriate of ultracentriluged, should be able to be present depends intended use of the product. to eliminate in the starting may be very significant, where the a larger relatively excess material. substantially material. on the virus of concern are electron unpurified For example, for products individuals, of the When ~ossible, may be made by using transmission more virus than is thought infection built by the manufacturing may be done by assays for infectivity. immunocompromised elimination bulk product. not feasible The entire an appropriate of virus eliminated amount of virus in the ordinary this estimate For virus capacity ‘Vor virus to assure to-the result. when done to show that not only is the virus To carry out this comparison \ give a certain is excess process process is compared , ordinary study is to show that a process, The and the intended small for use in risk of in clearance capability 31 The same increase may be indicated. apply in the case of products The following virus removal potential should in the clearance capability intended for use in a healthy ..-” limitations of studies be addressed when 1.The model virus may not behave population. to validate interpreting identically would of elimination study results. to the relevant virus contaminant. 2. The full-scale process may be different from the scaled down process. .. 3. Unpredicted procedures similarities or redundancies may overestimate .. 4. The summation steps with virus elimination. 5. The ability little virus of the effects effect, of buffer solutions or particularly of clearance. of multiple may overestimate steps, the true potential . over time of chromatography used in the purification scheme columns to clear virus after and other devices repeated may vary. 6. Validation variation studies within for should and between be duplicated studies and the statistical evaluated. use 32 7.lt is recommended virus inactivation present c. step when routinely infectious in unpurified scheme virus provide is known at ieast one to be bulk. STATISTICS The validation process the data to evaluate valid to support D. that a purification should include the use! of a statistical The study design the results. the conclusions should analysis of be statistically reached. REVALIDATION \... Whenever significant changes in the -production made, the effect of that change and the system revalidated changes in production on virus clearance as needed. processes should For example, to cause significant process are be considered it is not unusual for changes by the cell line or removed amount of virus produced manufacturing or purification in the by a particular step. VII. CONCLUSION The FDA’s Vaccines Committee several of August manufacturers Proceedings strategies meeting and Related including: Products 21, 1990, reviewed to remove of this meeting Biological retrovirus emphasized from Advisory the approach their products. the value of many of 33 A. thorough starting characterization/screening material in order of the to identify what cell substrate virus contaminants are present; B. determination of the human c. incorporation of validated into the manufacturing D. careful design and provide E virus interpretable inactivation validation results; methods the same manufacturing of the contaminants; and removal steps process; of the virus use of different virus tropism of virus process studies to avoid pitfalls or removal in and inactivation in order to achieve maximum clearance. \ Validation studies should time during pre-lND be discussed meetings make sure no outstanding application. provide The successful an approach with CBER at the earliest and then again before phase issues remain prior to filing use of these quality for producing safe biological control possible Ill studies to a license elements products. should 34 Vlll. REFEREKES 1. Continuous Cell Lines as Substrates Developments 2. Continuous Moorehead, Petricciani, 4. Standardization, Cell Lines: Current Standardization, 3. in Biological for Biological. Issues. 1989. Developments in Biological 1992. .. P, Earley, EM, Frieiing, K, Jacobs, J, von Seefried, P, Litivin, J, Vetter, A (1979) J. Biol. Standard., Report of a WHO Study Group (1987) ~~ceptability for production Vol. 70 of biological. World 7, 397-404. of cell substrates t-le:~th Organization Technical Report Series 747. 5. Jacobs, JP, Magrath, Dl, Garrett, AJ, Schild GC (1981) J. Biol. Standard. 9: 331-342. 6. Lander, MR and Chattopadhyay, 7. Hartley,RH, 8. Bassin, RH, Ruscetti, S, Ali, 1, Haapala, DK, and Reins, A. Virology 9. SK. (1984) J. Virology and Rowe, WP. (1975) Virology 566. 52%95-698. 65:128-134. (1982) 123:139-151. Bassin, RH, Tuttle, N, and Fischinger, PJ. R, (1 971) Nature 229:564- 35 10. Peebles, PT (1975) 10a Sommerfelt,MA,Weiss, 11. Giovanela, 12. Philips, 13. Wallacej Virology, 67. 288-291. RA, (1990) Virology BC, et al. (1978) Cancer, B and Gazet, R. Vasington, 176,58-6g. 42, 2269-2281. JC (1968) Nature, PJ, Petricciani, 220, 1140-1141. d. C (1971) Nature, 230, 454- 455. 14. Van Steenis, G, van Wezel, AL (1982) Develop. Biol. Standard., 50, 37-46. 15. Freedman, VH, Shin, S, (1674) 16. Petricciani, JC, Levenbook, Locke, R, Koyfman, Cell, 3, 353-359. IS, Wierenga, ED, Jackson, V, Yateman, T (1983) J. L, Tithes, K, Tissue Culture Methods, 8, 177179. 17. Petricciani, Drugs, 18. IS, Locke, R (1983) Investigational New 1, 297302. Noguchi, 199, JC, Levenbook, PD, Johnson JB, O’Donnell, 980-982. R, Petricciani, JC (1978) Science, t 36 Attachment #1 Letter to the Manufacturers of Biological Products May 3, 1991 Dear Biologic Product Manufacturer: The Center for Biologics Evaluation and Research (CBER) is seeking clarification of the procedures and precautions used in controlling materials of bovine or ovine origin used in the manufacture of biologic products intended for administration to humans. This will assist CBER in evaluating the impact of evolving information--regarding - infectious agents potentially present in materials from bovine or ovine sources (e.g., spongiform encephalopathies). We are therefore requesting, pursuant to 21 CFR 207.31, that manufacturers of biologic products provide information regarding the source(s) and control of any bovine- or ovine-derived material(s) used in preparing products to be administered to humans for prophylaxis, therapy, or diagnosis. This request is not only for information relating to material that is directly incorporated into the product, but also for information on any materials used in manufacturing (e.g., enzymes, cell culture components, chromatographic media, etc.). Some specific examples of materials that are, or may be, of bovine or ovine origin include bovine fetal serum, bovine serum albumin, fetuin, proteolytic enzymes (e.g., protease, trypsin, chymotrypsin, etc~, deoxyribonucleases (this is not intended to be a complete listing). If you are unsure of the origin of a component usecl in the preparation of your products, please obtain this information from the supplier. Please submit the following information regarding each biologic product that you manufacture under an accepted product license, pending license application or amendment, or investigational new drug application (lND) (This information should not be submitted to your license, license application or amendment, or IND; see instructions below): The name and status (licensed, product. license pendilng, or IND) of each biologic 37 Page 2 - Biologic Product Manufacturer For each product, a list of the material(s) derived from bovine or ovine sources used directly in the product or in manufacturing. If no material from bovine or ovine sources is used, indicate “none” in response. The name and address of the supplier(s) material. of each bovine- or ovine-derived A description of the controls utilized by you and the supplier(s) of bovineor ovine-derived material(s) to assure and document the health and country of origin of the animals used in production of these materials. A description of the testing performed on each lot of bovine- or ovinederived material, including the acceptance criteria used. Indicate if the testing is performed by you or the supplier. If performed by the supplier, indicate if you receive detailed test results or summary information. We request date to: that you submit this information Gerald V. Quinnan, Jr., M.D. Acting Director . Center for Biologics Evaluation and Research Division of Biostatistics and Epidemiology Attention: HFB-250, Building 29-BSE 8800 Rockville Pike Bethesda, MD 20892 Sincerely yours, Gerald V. Quinnan, Jr., M.D. Acting Director Center for Biologics Evaluation and Research within 60 days of the above 38 Attach ment#2 RECOMMENDED CONTAMINATION PROCEDURES FOR DETECTION OF MYCOPLASMA IN BIOLOGICAL PRODUCTS PRODUCED IN CELL SUBSTRATES Each licensed biological product produced in cell substrates (e.g., viral vaccines, monoclinal antibodies, immunological modulators, interferon and other cytokines, erythropoietin, growth factors, and similar products) For. must be tested to ensure the absence of mycoplasmal contamination. most such products, testing should be performed on the virus seed and/or master cell banks, cell substrate and a representative portion (not more than 10 percent) of-each working. celL stock used for manufacture of the product. Each lot of product harvest concentrate should be tested prior to and inactivation, although testing at clarification, filtration, purification, this stage of the manufacturing process may not be appropriate for all products. Prior to testing, the product harvest concentrate sample should generally be stored between 2 and 8° C for 24~hours or less or at -60° C or lower for 24 hours or more. As specified in 21 CFR 610.30, mycoplasmal contamination testing must be performed by both the agar and broth meciia procedure and the indicator cell culture procedure or by a procedure demonstrated to be comparable. The procedural steps recommended for performing both of these procedures are provided below. The Center for Biologics Evaluation- and Research regarding any or all aspects of these procedures. will provide guidance A. A(3AR AND BROTH MEDIA PROCEDURE (1) Each lot of agar and broth medium should be free of antibiotics except for penicillin, and each lot of medium should be examined for mycoplasmal growth-promoting properties. To demonstrate the capability of the media to detect known mycoplasma contaminants, use the mycoplasmal cultures specified below in (3)(i) as positive controls. (2)(i) Inoculate no less than 0.2 milliliter (ml) of the product harvest concentr~fe sample in evenly distributed amounts over the surface of 2 or more agar plates of 1 medium formulation. 39 (ii) Inoculate no less than 10 ml of the product harvest concentrate sample into a flask containing 50 ml of broth medium which is incubated at 36+ 1° C. (iii) Test 0.2 ml of the broth culture on the 3rd, 7th, and 14th days of incubation by subculture onto 2 or more agar plates of the same medium formulation as that used above in (i). (iv) Incubate 2 of the initial isolation plates amd 2 each of the three subculture plates in a 5 to 10 percent carbon dioxide in nitrogen and/or hydrogen atmosphere containing less than 0.5 percent oxygen during the test incubation period. (v) Incubate all culture agar plates for no less than 14 days at 36 + 10 C and observe them microscopically at 10 time magnification (1 OOX) or greater for growth of mycoplasmal colonies. (3)(i) Include in each test at least 2 known nnycoplasma species or strains as positive controls, 1 of which should be a dextrose fermenter (i.e., M. pneumonia strain. FH or equivalent species or strains) and 1 of which should be an arginine hydroiyzer (i.e., M. orale strain CH19299 or equivalent species or strains). Positive contrc]l cultures should be not more than 15 passages from isolation and should be used in a standard inoculum of 100 colony forming units (CFU) or 100 color-changing units (CCU) or less. (ii) Include * uninoculated (4) Interpret specification agar medium as a negative the results of the procedure detailed below in (C)(1-4). according control. to the = —. B. INDICATOR CELL CULTURE PROCEDURE (1) Using a Vero cell culture substrate, pretest the procedure by using the mycoplasma! cultures specified below in (3)(i) as positive controls to demonstrate the capability of the cell substrate to detect known fastidious mycoplasmal contaminants. An equivalent indicator cell at least equal substrate may be acceptable if data demonstrate sensitivity for the detection of known mycoplasrnal contaminants. (2)(i) Inoculate no less than 1 ml of the procluct harvest concentrate samples to 2 or more indicator cell cultures grown on cover slips in dishes or equivalent containers. - 40 (ii) Incubate the cell cultures for 3 to 5 days at 36 + 10 C in a 5 percent carbon dioxide atmosphere. Examine the cell cultures for the presence of mycoplasmas by epifluorescence microscopy using a DNA-binding fluorochrome, such as bisbenzimidazole or an equivalent stain. (3)(i) include in each test 2 known mycoplasma species or strains as positive controls (i.e., M. hyorhinis strain DBS 1050, M. orale strain CHI 9299, or equivalent species and strains), using an inoculum of 100 CFU or 100 CCU or less. (ii) Include as a - negative control a non-infected (4) Interpret the results of the procedure detailed below in (C)(i) -(iv). indicator according cell culture. to the specifications C. INTERPRETATION OF RESULTS For the agar and broth media procedure, c~mpare the appearance of the media inoculated with the product to that of the positive and negative controls. (1) (2) For the indicator ceil culture procedure, using 600 times magnifications (600x) or greater, compare the microscopic appearance the cultures inoculated with the product to that of the positive and negative cell controls. \ of (3) Marked cytopathic effects or nuclear chromatin fragmentation caused by virus infection that affect the interpretation of the results can be minimized by using a specific neutralizing viral antiserum or a The antisera should also-- be aaded to nonpermissive cell culture substrate. the positive and negative controls. (4) The product is considered satisfactory for manufacture if both the agar and/or broth media procedure and the indicator cell culture procedure show no evidence of mycoplasmal contamination (i.e., growth) and thus resemble the negative control(s) for each prc~cedure. (5) If mycoplasmas are recovered, sp,ecie.s may be useful in determining contamination. confirmatory the probable testing source to establish of the
© Copyright 2026 Paperzz