Thermogravimetric analysis of cobalt-filled carbon nanotubes deposited by chemical vapour deposition Babu P. Ramesh a, W.J. Blau a, P.K. Tyagi b, D.S. Misra b, N. Ali c, J. Gracio c, G. Cabral c, E. Titus c,* a c Materials Ireland Polymer Research Centre, Trinity College, Dublin-1, Ireland b Department of Physics, Indian Institute of Technology, Bombay, India Department of Mechanical Engineering, University of Aveiro, 3810-193 Aveiro, Portugal Abstract In this paper, we report results from an investigation studying the purification of Co-filled carbon nanotubes (CNTs) using Thermogravimetric analysis (TGA). The as-grown CNTs were prepared using Microwave Plasma Chemical Vapour Deposition (MPCVD). Transmission electron microscopy (TEM), Fourier Transform Infrared (FTIR) and Raman spectroscopy were used to characterise the CNT samples. The CNTs produced by MPCVD were filled with cobalt and consisted of thick multi-walls. After TGA purification at 900 -C, 30 wt.% Co-filled CNTs remained in the TGA pan. However, while investigating the un-filled commercial CNTs (thin multiwalled), the sample completely burnt out at around 650 -C in the TGA furnace. The high thermal stability and the ability of thick-walled CNTs to act as an effective protective shield which prevents the oxidation of encapsulated cobalt have been demonstrated. Keywords: Carbon nanotubes; Chemical vapour deposition; Thermogravimetric analysis 1. Introduction Carbon nanotubes filled with ferromagnetic materials, such as Fe, Ni, or Co, hold great potential for use in nano-electronics and biomedical applications [1]. To date, a very limited number of researchers have reported results on the synthesis and properties of ferromagnetic filled CNTs [2 –7]. In our recent work, we achieved nickel filling of CNTs by using CVD [8 – 10]. Ferromagnetic filled CNTs are attractive since the carbon shells provide an effective barrier against oxidation, ensuring long term stability of the ferromagnetic filling. However, normally deposited CNTs contain other carbonaceous and transition metal particles. The presence of impurities can significantly influence the properties of CNTs and the behaviour of any device built from this new class of materials. Therefore, knowledge of the purity of ferromagnetic filled CNTs is highly important when they are used as nano-devices and in biomedical applications. It is reported that the impurities associated with CNTs may be eliminated by gas phase oxidation and/or thermal annealing in air or an oxygen atmosphere [11]. These purification processes are based on the phenomenon that the oxidation temperature of impurities is different from that of CNTs. On the other hand, transition metal and carbon particles adhered to the walls of CNTs could affect the performance of many practical applications. In this paper, we report results on the purification of thick, multiwalled, Co-filled CNTs using TGA. In addition, we have characterised the as-grown and purified CNTs using a number of analytical characterization techniques, such as TEM, FTIR and Raman spectroscopy. CNT purity is typically explained in terms of the amount of amorphous carbon and metal present. In our case, the fully encapsulated cobalt catalyst in the CNT is considered to be pure and its purity is confirmed by the absence of any catalyst or other particles adhered/attached to its surface. CNTs consist of covalently bonded carbon atoms [12] and they are chemically inert. However, the carbonaceous particles grown along with the CNTs are typically amorphous in nature and are formed of loosely packed carbon atoms. This type of loosely bonded carbon can easily get 129 bonded to the hydrogen during the growth process itself and thus form C –H bonds. 2. Experimental Depositions of Co-filled, thick and multi-walled carbon nanotubes (MWCNTs) were performed using a conventional MPCVD system. The conditions employed together with the details on the MPCVD system used to deposit the CNTs can be found elsewhere [10]. Thermogravimetric analysis was performed using Perkin Elmer Pyris 1 TGA thermo balance. In the TGA experiments, the sample was heated in air from 30 to 900 -C at 10 -C/min. The Raman spectra were recorded at room-temperature using a Renishaw 1000 micro-Raman system equipped with a Leica microscope. The 50-magnifying objective of the microscope focused a laser beam to a spot of ¨ 1 Am diameter. The excitation wavelength used was 514.5 nm from an Ar+ ion laser. A 1800 line/mm grating was used in all measurements, which allowed one to obtain a resolution of ¨ 1 cm 1. TEM analysis was performed using a JEOL JEM 7 microscope at 200KV using a double tilt holder. FTIR analysis was carried out using Nicolet NEXUS bench machine with 128 scans. The samples were prepared by mixing with KBr powder into pellets. 3. Results and discussion Fig. 1 shows the TGA graph for the as-grown CNTs. The solid and the dash dotted lines correspond to thermogravimetric (TG) and differential thermo-gravimetric (DTG) curves, respectively. From this figure, it is found that the initial burning temperature was at around 580 -C and this occurred mainly due to the presence of amorphous carbon in the CNTs mixture [13]. The burning of CNTs themselves begins at around 650 -C. It was noted that approx. 30% of the sample remained behind after performing TGA up to 900 -C. This residue remains mainly due to the presence of cobalt found in between and within the inner walls of the CNTs. There was no weight gain observed during thermal treatment, since no oxidation of the metal particles is expected to take place [14]. The weight gain [15] due to oxidation occurs in samples where the metal particles are exposed to or are adhered on the surface regions of the CNTs. In our case, the catalyst is completely encapsulated and is rid of any external or tip catalytic particles, as evident from the TEM results. As a comparison, Fig. 1 also shows the TGA graph displaying the % weight loss of commercial CNTs (Thin MultiWall with purity >90%—as obtained from ‘‘Nanocyl’’, Belgium) with temperature. It should be noted that the grade of commercial CNT 100 6 90 Asgrown CNT 4 Commercial CNT Weight loss (%) 70 2 60 0 50 PeakX = 581.16 °C -2 40 Area = -62.989 % 30 -4 Peak = 589.20 °C Derivative weight percentage (per minute) 80 20 -6 10 0 100 200 300 400 500 600 700 800 Temperature (°C) Fig. 1. Graph showing the thermal stability of thick, multi-walled Co-filled CNTs, deposited using MPCVD, and commercial thin-walled, un-filled CNT sample. The solid and dashed lines represent TG and DTG curves for the CNTs sample. 130 filled CNTs for use in biomedical applications and investigating for magnetic properties of these advanced materials. Fig. 2 displays TEM micrographs of the as-grown (a), TGAtreated CNTs (b) and single Co-filled CNT (c). From Fig. 2(a), it is evident that the as-grown CNTs are entangled with each other and contain amorphous carbon and nanoparticles. The TEM micrograph (Fig. 2(b)) of the TGA-treated tubes showed that the CNTs separated and became free from entanglement and impurities, such as amorphous carbon phases and other carbon particles. Fig. 2(c) displays the TEM image of isolated Co filled carbon nanotube. TEM analysis showed that the CNTs were uniformly filled with the Co-catalyst. The Co-filled CNTs displayed a dark and uniform contrast with the surrounding CNT. The filling of the cobalt is uniform and is up to 10 Am. Fig. 3 shows the Raman spectra, in the range 1000 – 1800 cm 1, of the as grown (a) and TGA-treated sample (b). The Raman spectra of the samples indicate that TGA had a noticeable influence in the structure of the nanotubes, in terms of the carbon-phases present. It is apparent that the Raman spectra presents two broad bands centred at around 1350 and 1577 cm 1 wavenumbers, which correspond to the D and G bands of graphite. The G mode is associated with the ordered graphite in CNT and the D mode is attributed to disordered graphitic carbon. The disordered carbon may be present within CNT or any other carbon-based impurities associated with the CNTs. The spectrum of the as-grown CNTs sample indicates that D band is intense and broad, which means that the raw material contains quite large amount of disordered carbon or impurities. The broadness of the tube can be correlated to the Fig. 2. TEM micrographs showing the as-grown CNTs using MPCVD (a), purified CNTs after TGA (b) and a single CNT (c), as obtained after the TGA treatment. sample used in this investigation consisted of thin multi-walled tubes, whereas, the CNTs prepared using our MPCVD system were thick multi-walled tubes. Also, it needs to be noted that in the commercial CNT sample, the tubes were un-filled and no ferromagnetic material was present, in the form of a filling, within the inner walls of the tubes. It can be seen that the initial burning of the commercial CNT sample started at around 580 -C, which is similar to our finding for the CNTs sample prepared using MPCVD. Also, similar to the as-grown CNTs, there was no oxidation step for the commercial CNT sample. At around 655 -C, the commercial CNT sample had completely disappeared due to the sample ‘‘burn out’’ in the TGA furnace. This suggests that thin-walled and un-filled CNTs are more vulnerable to ‘‘burning out’’ when exposed to temperatures of up to 900 -C in a TGA furnace. However, the Co-filled CNTs did not burn out completely due to their thick protective walls and the weight percentage remained (30%) was mainly due to the weight of the metal cobalt, since CNTs are ultra light weight. This is advantageous while considering using such Fig. 3. Raman spectra representing the as-grown CNTs (a) and the same sample after TGA treatment (b). 131 the sample to air. By treating/purifying the CNTs using TGA, the amorphous carbon and other impurities associated with CNTs are almost completely removed. The peak at 1650 cm 1 is unaffected since it is due to CfC stretching of CNTs. 4. Conclusion From the TGA results, we observed that the as-grown CNTs contained carbonaceous and amorphous carbon impurities, which burnt out when exposed to temperatures up to 900 -C in a TGA furnace. However, around 30% of the CNTs, deposited by MPCVD, remained after TGA, unlike the commercial grade of CNTs, which was used as a comparison and which burnt out completely at around 650 -C. The thick walled CNTs prevented cobalt inside the tubes from burning out and the weight percentage remained after TGA treatment was mainly due to the weight of the cobalt. The TEM observations revealed that the TGA purified the CNTs prepared by MPCVD and isolated Co-filled tubes remained behind in the residue sample material. We have also confirmed the presence of cobalt from the electron diffraction patterns (results not shown in this paper). The removal of impurities from the as-grown CNTs was confirmed by using results obtained from FTIR and Raman spectroscopy analyses. Fig. 4. FTIR spectra for the CNTs sample in the as-grown state (a) and after the TGA treatment (b). amount of amorphous carbon contained in it. The G band displays a highly intense and sharp peak, which is due to the highly ordered graphite structure. Compared to the Raman spectrum corresponding to the as-prepared material, the purified CNTs sample displayed relatively weaker D band but similar intensity G bands. This observation suggests that TGA purified the CNTs and removed impurities and/or suppressed the degree of disordered graphite and other forms of carbon nanoparticles that may have been present in the sample. FTIR spectra of the as-deposited and TGA-treated CNTs are shown in Fig. 4. The FTIR spectrum of as-grown CNTs displayed a broad absorption peak centred at 3450 cm 1, which is related to the OH group. A small peak at around 1650 cm 1 is associated with the CfC stretching of CNT. We have confirmed that this peak is not associated with OH bending, since it did not disappear along with OH stretching band after TGA treatment. The peaks appearing between 2700 and 3000 cm 1 are due to the CH stretching bands [16]. It was observed that the peaks appearing due to the OH and CH bands disappeared completely after the TGA treatment (Fig. 4). The chemical structure of CNTs consists of carbon only and does not contain any functional group(s). CNTs are chemically inactive due to their strong covalent bonds. However, the amorphous carbon associated with the CNTs can easily form bonds with oxygen and hydrogen. There is an increased probability that the hydrogen bond formation must have occurred during the CVD growth process, since hydrogen is one of the key precursor gases in CNT synthesis by CVD methods [17]. The OH peak can be expected due to exposure of Acknowledgement The authors are grateful to Dr. A. Lopes, Dept. of Ceramics and Glass Engineering, University of Aveiro (Portugal) for the TEM analysis. FCT (Portugal) is highly acknowledged for funding this work. References [1] I. Monch, A. Meye, A. Leonhardt, K. Kramer, K. Kramer, R. Kozhuharova, T. Gemming, M.P. Wirth, B. Buchner, J. Magn. Magn. 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