CUYAMACA COLLEGE FORD ASSET PROGRAM COURSE SYLLABUS AT-191 Section 8335 SPRING 2016 Suspension and Steering, Brakes and Advanced Brakes, NAV Instructor: Office: Phone: Email: Brad McCombs K118 (619) 660-4267 [email protected] Office Hours: I am also available for web conferences using CCC Confer Teach and Confer. This allows you to use your computer or device from home and go over web based training course questions, or resolve other challenges you may be having. Students use this resource to attend meetings every Wednesday night. You must create a user ID login prior to making an appointment. Please call in using your cell phone or home phone, because your computer microphone may cause distortion. We will share information by looking at computer screens and talking by phone. Monday Office and Online Tuesday Office and Online Wednesday Online Only Thursday Office and Online Friday Office and Online CCC Confer Web Based Office Hours 10:00 a.m. to 12:00 p.m. by appointment 10:00 a.m. to 12:00 p.m. by appointment 08:30 p.m. to 10:00 p.m. by CCC Teach and Confer 10:00 a.m. to 12:00 p.m. by appointment 10:00 a.m. to 12:00 p.m. by appointment 7:00 p.m. to 10:00 p.m. Every day by Appt. Except Wednesdays. I am also available on weekends. Figure 1 CCC Confer login page Prerequisites: A successful application and enrollment to the Cuyamaca College Ford ASSET Program, and sponsorship by a Ford Dealership in order to complete the work experience requirements is required. The dealership will require a clean driving record. If you are not sure about your driving record please contact the California Department of Motor Vehicles (DMV) and request a driving record report. The dealership will also require drug testing. Please also refer to Cuyamaca College Student Code of Conduct. You must arrange cooperative work experience with a Ford Dealership. Safety Glasses Basic Hand Tools Dress Code is business professional (A Ford Uniform, or Accepted Ford Name Tag). Exposed tattoos are not allowed. No short pants. Shirts must have a collar. Shirts must be tucked in, and pants worn with a belt, unless the Ford uniform is designed to have the shirt untucked. Course Description: The Ford ASSET 191 course includes a detailed study of modern automotive braking systems and service procedures. We will study basic brakes, advanced brakes, which include Anti-Lock braking systems, and traction control systems. The laboratories will cover drum and disc brake systems inspection, adjustment and repair procedures, brake hydraulic service procedures, and Ford electronic systems procedures that are necessary for modern brake repair. This course also demonstrates four wheel alignment principles as applied to checking and correcting alignment settings. We will use state of the art alignment equipment, and tire replacement and balancing equipment. Students will demonstrate ability to repair and replace suspension components, and describe various suspension designs including electronic suspension systems. This course emphasizes practical experience on Ford laboratory automobiles. ASSET 191 will prepare students for ASE Certification in the described content areas. This course is complemented by required work experience in a Ford dealership. Course Objectives Student Learning Outcomes: Students will be able to: 1. Demonstrate standardized safety and hazardous waste handling practices. 2. Apply brake system theory principles in order to diagnose brake system and related problems. 3. Perform various brake repairs to prescribed industry standards. 4. Perform electronic diagnosis and repair of computer-controlled braking systems to industry standards. 5. Relate four wheel alignment and tire balancing theory to practical application. 6. Perform suspension and steering system repairs, alignments and tire balancing to prescribed industry standards. 7. Perform electronic diagnosis and repair of computer-controlled steering and suspension systems. 8. Utilize manufacturer’s repair information and technical service bulletins for accurate diagnosis and repair. Textbooks: Various Ford Motor Co. texts will be used. You will be required to purchase the Ford Manuals, which will also be included in Blackboard as a Pdf. File. Students may also print the Student Workbook from their student Blackboard account and print the book using their own paper and printer. There are three books that cost approximately $5 each. Halderman Automotive Technology, Principles, Diagnosis, and Service ISBN 978-0-13-399461-2 This book can be purchased in the College Bookstore or you may find it online. This is the only textbook we will use in our program for the next two years. Supplemental reading assignments and tests will be given from this textbook. Evaluation: A uniform grading system will be applied to all students in this class. Students must pass the Final performance test and written test with a score of 80% or higher in order to receive Ford Certification. Students who receive a score between 70% and 80% will receive college credit. Notebook: Students are required to take notes during lectures and labs. The notebook will be part of student class participation grading. Class Participation and Notebook Homework Quizzes Laboratory Assignments Midterm and Final Exam 25% 25% 25% 25% A Plus/Minus grading system will be used for final grades. Example: 70-73% = C 74-76% = C 77-79% = C+ College credit towards Associate of Science Degree, No Ford Certification: 0%-69% No College Credit, No Ford Certification 80%-100% College Credit and Ford Certification Note: Students who become certified in a content area are able to perform that warranty service at a Ford Dealer while they are still in training during their cooperative work experience. Class Participation and Group Assignments: Students who participate in class discussions will do better. An attendance point system will be developed by the instructor and posted daily on your student Blackboard account. Students who come to class on time and finish the total classroom lab hours will receive a total of 10 points per day. Students who are late or leave early without permission will have points deducted. Students will volunteer and be elected by their student peers, instructor, and be assigned to serve as group leaders. Class Participation Rubric: BELOW AVERAGE Student misses class or leaves class early or shows up to class late. (0 Points) AVERAGE Student comes to class late or leaves class early, but asks permission or provides an excuse (5-7 Points) Student does not participate in assigned tasks. Student Participates in assigned tasks but does no take an active role or leadership role. The student tends to watch others work. (5-7 Points) Student Does not violate safety rules but needs to be asked what he or she is doing? Student does not clean work area or needs to be told to clean up. Student does not wear uniform (0 Points) Student Violates Safety Rules. (0 Points) (5-7 Points) ABOVE AVERAGE Student is always on time. Student only leaves class with permission after completing assignments. (8-10 Points) Student takes a leadership role in all assigned tasks. Student is willing to help others. Points Possible All students start with 10 possible points each day. The points are documented in the grade center at the beginning of class. Points are finalized at the end of class. At the end of class points will either remain at 10 or be lowered. (8-10 Points) Student is safe and encourages others to be safe. Student cleans the shop area and encourages others to clean up. Student wears uniform. (8-10 Points) There are 10 points possible per class session for this grading rubric under class participation, and will account for 25% of the total grade points. Lab Assignments: Each individual or group lab assignment will be posted on Blackboard for the weeks assignments. The lab may have a due date and a unique name so students may identify the lab assignment in the grade center. Midterm and Final Exam: There will be a midterm and final exam. The midterm will consist of a written exam. The final will consist of a written exam and a “hands on” exam. The hands on exam will allow the student and instructor to spend a scheduled time examining the student’s ability to apply the laboratory assignments learned throughout the semester. Students who fail the objective written tests, or hands on tests will have a second chance to take the test. The student will not be given the same written test or hands on test. Class Policies: Please identify yourself by first and last name, and the course you are taking, for all communications. (For example: Brad McCombs AT196). Your name should be included in all communication. Please use proper English when communicating. Courtesy and patience are mandatory when “replying” to other student “posts”. Do not use abbreviations. (“btw” is spelled by the way.) Communication technical requirements: You must have access to a computer and a high-speed Internet connection. It is preferred the computer you use have a microphone and camera for recording “chat messages” in discussion boards. You may use campus resources for a personal computer if you do not have your own. Email: My preferred method of contact is by email through your Blackboard student email account. I will answer all emails within 24 hours. If you do not receive a reply from me within 24 hours, please assume I did not receive your email and resend it. Please include a topic heading for all emails. [email protected] Telephone: My telephone number is (619)-660-4267. I will return phone calls during business hours or answer immediately. If for some reason I don’t answer my phone, leave a detailed message on my voicemail and I will call you back the same business day. My mobile phone should be used for emergencies or issues you feel need my immediate attention (619) 701-1226. You may send me a text message. Drop Policies: Students may be dropped from this course if more than 4 classes or Laboratory Assignments are missed without an excused absence. Student’s course grade may be dropped 1 grade letter if more than 4 classes are missed. Late Work: If you do not complete an assignment within the week allowed for that assignment, you may appeal, and your maximum score will be adjusted to 70% regardless of your actual score. This policy only applies to emergency appeals for access to content. Students with Special Needs or Requiring Additional Help: You Tube Resources for Students Please contact me directly if you are having trouble or require additional assistance or resources. We are here to help you succeed. There are also additional services at the following web link: Disabled Students Programs and Services We will be using a computer based learning system called Blackboard. Students requiring extra help with Blackboard can use the following resource: Cuyamaca College Computer Lab Homework and Quizzes: It is important students read the textbook chapters assigned for the classroom “Weeks” assignments before attending class. There will also be video assignments and other supplemental material found on your student Blackboard account. You be allowed to take formative quizzes as many times as necessary to attain the highest possible score during the time allotted for that quiz. Once a quiz is closed students will no longer have access to that quiz. Classroom written quizzes will be based on the reading assignments and the content posted on Blackboard. Figure 2 Ford secure login warnings Electronic Use Policies: My Video Reflections of Acceptable Use We must recognize the differences and expectations of using electronic information for online learning. Technology has made information more accessible increasing the need of acceptable use policies, which are facilitated through Federal, State, and local laws and GCCCD college district. Federal and State laws offer protections for copyright holders to make copies or facilitate the copying of the work they have created. Fair use provides for limited use of copyright material. These limitations are found in sections of copyright law. The purpose and character of the use, including whether such use is of commercial nature or is for nonprofit educational purposes The nature of the copyrighted work The amount and substantiality of the portion used in relation to the copyrighted work as a whole The effect of the use upon the potential market for, or value of, the copyrighted work (1) The law protects the creativity and innovations of copyright holders by limiting the unauthorized use of their work. This promotes creativity by awarding protections for intellectual property development, which benefits society by stimulating innovative ideas and artwork. Cuyamaca College Student Conduct and Discipline Procedures It is important to maintain a collegial conduct on campus, and this conduct extends to the online classroom. Privacy cannot be guaranteed when using campus computer systems or linking to Internet through campus resources. Treat all communication with values portraying higher learning. The following quote was copied from the Cuyamaca College website: “Your instructors are eager to help you succeed in your studies at Cuyamaca College. But success means more than just receiving a passing grade in a course. Success means that you have mastered the course content so that you may use the knowledge in the future, either to be successful on a job or to continue with your education” (Cuyamaca College Catalog, 2011-2012, p. 28). Therefore, dishonesty will not be tolerated in this course. This includes, but is not limited to, cheating, plagiarizing, facilitating acts of academic dishonesty by others, having unauthorized possession of examinations, submitting work of another person or work previously used without informing the instructor, or tampering with the academic work of other students. Students who are found to be dishonest will receive academic sanctions, such as an “F” grade on the assignment or exam and will also be reported to the Associate Dean of Student Affairs for possible further disciplinary action. Sample 4 “Academic honesty is required of all students. Plagiarism--to take and pass off as one’s own work the work or ideas of another--is a form of academic dishonesty. Penalties may be assigned for any form of academic dishonesty”(Cuyamaca College Catalog, 2011-2012, p. 28). Sanctions for breaches in academic integrity may include receiving a grade of an “F” on a test or assignment. In addition, the Associate Dean of Student Affairs may impose further administrative actions.” Blackboard Tools offers Safe Assignment, which is an electronic plagiarism checker. GCCCD Social Media Guidelines: Although online conversations on social media sites are often casual, they must remain professional and respectful. Comments on the colleges’ official pages are monitored to ensure compliance with the social networking guidelines. Inappropriate posts will be removed. Content that will be deleted includes: An advertisement for a commercial business Libelous, slanderous or defamatory comments Vulgar, racist or sexist slurs Obscenities Comments pertaining to violence Incorrect information Information that violates student privacy under FERPA Comments that are not respectful Comments that are not relevant to the topic A commenter who is misrepresenting himself/herself A single person who is dominating the conversation We welcome photos, videos, and comments posted to the Cuyamaca College Facebook wall. Please review the GCCCD Social Media Guidelines if you are unsure the content you want to post is appropriate. We appreciate your cooperation. Online Assignment, Ford Web Based Training, and Student Blackboard Accounts: Students will be expected to complete a series of online learning modules called, “Ford Web Based Training” as homework. These modules are an excellent training resource, and require students to have access to a personal computer, not a MAC, and a high speed internet connection using internet explorer. Students will also use a learning management system called Blackboard. All classroom content including the syllabus and weekly assignments are found on Blackboard. We will also use “discussion boards” to access your knowledge about subject matter and writing skills that will be found on the “Student Work Bench” in the left column block on your student Blackboard account. This class requires students to use online learning tools. Below are links to assess student readiness to use distance learning tools: Is online learning right for me? Support for online learning. Cuyamaca College Computer Lab E-Learning Modules: Online Web-Based Training Classes: The following online classes must be completed to be certified to perform steering, brakes, and suspension diagnosis and repairs at a Ford dealership, and be certified to perform warranty service in these content areas at a Ford dealership. Each module takes one to three hours to complete. Course Title Course Number Due Date Points Vehicle Brake Systems 38S01W0 1/31/16 at 11:59 p.m. 10 Brake Service Procedures 38S02W0 1/31/16 at 11:59 p.m. 10 Advanced Brake System Theory and Operation 38S03W1 1/7/16 at 11:59 p.m. 10 Advanced Brake System 38S04W1 1/7/16 at 11:59 p.m. 10 Diagnosis Suspension Systems Theory and Operation 33S11W1 2/14/16 at 11:59 p.m. 10 Steering System Theory and Operation 33S12W1 2/14/16 at 11:59 p.m. 10 Steering Suspension and Alignment 33S13W0 2/21/16 at 11:59 p.m. 10 Steering and Suspension Tools and Testing 33S14W1 2/21/16 at 11:59 p.m. 10 Tire Pressure Monitoring Systems (TPMS) 33S16W0 2/28/16 at 11:59 p.m. 10 Introduction to Noise Vibration and Harshness 30S05W0 2/28/16 at 11:59 p.m. 10 The table below contains a tentative classroom schedule of assignments. This schedule is subject to change. Formative quizzes will be added that are not announced or contained in this schedule. The learning modules highlighted in red are not due until the Sunday evening after they are assigned. All other homework should be completed before the class lecture and labs. Date and lecture topic: 1-26 38S07T1 Basic Brakes Class Begins. Review Syllabus. Form Groups. Purchase Student Guide. Assignments Labs 5 Points Each Home Work or Deliverable, Reading Assignments College Safety Test Online 45 Points. Due by 1/28 Cuyamaca College Safety Handbook Read Page 1-45 in Student Guide Basic Brakes Tests and Quizzes Learning Objective Prerequisite Review Quiz Brake System Diagnosis and Repair (25) Points (2) 1-27 Brake System Diagnosis and Repair Front Disc Brakes Power Point L1W1 Disc Brake Disassembly, Inspection and Reassembly VEHICLE 1/28 Brake System Diagnosis and Repair Front Disc Brakes Power Point 1/29 Brake System Diagnosis and Repair Front Disc Brakes Power Point L1W2 Excessive Brake Pedal Effort CMT 2/1 M Brake System Diagnosis and Repair Front Disc Brakes Power Point 2/2 Brake System Hydraulics Review For Midterm Examination 2/3 Midterm See Your Assigned Station 38S01W0 Vehicle Brake Systems (3) (1) 38S02W0 Brake Service Procedures College Safety Test Online Due before the beginning of class (45) Points. (2) (3) (8) Read Chapter 92 in Text Book L1W4 Identify Brake System Components and Condition BENCH L2W1 Master Cylinder Bench Bleed BENCH 38S03W1 Advanced Brake System Theory and Operation L2W2 Vibration in Vehicle While Braking BENCH CMT 38S04W1 Advanced Brake System Diagnosis L2W3 Low Brake Pedal When First Applied VEHICLE Read Chapters 93, 94, and 95 in Text Book L2W4 Drum Brake Disassembly, Inspection and Reassembly BENCH VEHICLE (2) (3) (8) (5) (7) (2) (3) Study the Pre Test, the labs, and the Appendix of the Student Guide Midterm Examination Written Test (30) Points Hands On Exam (2) (3) (8) 2/4 38S08T1 Advanced Brakes Session Begins Power Point L1W1 PID Utilization for ABS/Electronic Stability Control (ESC) Systems VEHICLE Read Pages 1-30 in Advanced Brake Student Guide Disassemble and and Reassemble a Front Disc and Rear Drum Brake Assembly (30) Points Prerequisite Review Quiz (27) Points 3 4 7 8 Read Chapters 105-108 in the Text Book L1W2 ABS Traction Control Op BENCH 2/5 L1W3 Electronic Stability ABS Electronic Control Stability (ESC) Component Advance Trac, RSC, Location and and ESC Function VEHICLE 3 4 7 8 L1W4 ABS and Advance Trac with RSC Electronic Stability Control (ESC) Operation BENCH 2/8 M ABS Traction Control System Diagnosis L2W1 ABS and Stability Control Light Stay On VEHICLE L2W2 ABS Light On BENCH CMT 2/9 L2W3 Red Brake Warning Light Stays On 33S11W1 Suspension Systems Theory and Operation 4 8 33S12W1 Steering System Theory and Operation 7 8 7 VEHICLE L2W4 ABS and Advance Trac Lights Stay On BENCH CMT 2/10 Advanced Trac, Acceleration Sensors L3W1 ABS and Stability Control Lights Stay On VEHICLE 7 8 L3W2 ABS with Advanced Trac and Roll Stability Control RSC Lights Stay On BENCH CMT 2/11 The Yellow Parking Brake Stays On L3W3 Yellow Parking Light Stays On VEHICLE (4) (8) 7 L3W4 ABS and Advance Trac Light Stays On BENCH CMT 2/12 Midterm Exam Read Student Guide Advanced Brake Pre-Test, Labs, and Appendix Midterm Examination Written Test (30) Points 3 7 8 Hands On Post Test Diagnose an ABS Related Code Using a Pin Point Test, IDS, DVOM, and Flex Probes 2/15 M Performance Testing 33S13W0 Steering Suspension and Alignment 4 8 7 Performance Testing 2/16 Washington’s BDay 33S14W1 Steering and Suspension Tools and Testing Washington’s BDay Washington’s BDay 2/17 Performance Testing 2/18 33S15T0 Steering and Suspension Power Point on Steering and Suspension 2/19 Performance Testing L1W1 Tire Pressure Monitor System (TPMS) Operation VEHICLE L1W2 Power Steering Analyzer CMT Read Pages 1-33 in Student Guide Steering and Suspension Prerequisite Review Test (36) Points 5 6 7 Read Chapters 110, 118 in the Text Book L1W3 Ball Joint Inspection VEHICLE 5 6 7 8 L1W4 Suspension Research CMT 2/22 M Power Point Air Suspension 2/23 L2W1 Electronic Power Assist (EPAS) Diagnosis VEHICLE 33S16W0 Tire Pressure Monitoring Systems (TPMS) L2W2 Alignment Concerns CMT 30S05W0 Introduction to Noise Vibration and Harshness L2W3 Air Suspension Diagnosis VEHICLE L2W4 Air 5 6 5 6 7 7 Suspension Component Testing BENCH 2/24 Power Point on (CCD) 2/25 L3W1 Continuously Controlled Damping (CCD) Suspension Diagnosis VEHICLE 5 6 7 L3W2 Alignment Concerns CMT L3W3 Air Suspension Diagnosis VEHICLE 5 6 7 8 L3W4 Rear Air Suspension Diagnosis WORK SHOP MANUAL 2/26 Midterm Steering and Suspension Review the Pre Test, Labs, and Appendix Midterm Exam Written Test 30 Points. Hands On Exam Diagnose an Electrical Problem on Electronic Suspension, Steering, or TPMS. 2/29 M Performance Testing 3/1 Performance Testing Performance Testing Performance Testing 5 6 7 8 3/2 30S06T0 Noise, Vibration, and Harshness (NVH) Class Begins 3/ Power Point NVH 3/4 3/7 M 3/8 Read Pages 1-24 in the NVH Student Guide Prerequisite Review (36) Points Read Chapter 109 in the Text Book L1W1 Vibration Concern Diagnosis Vehicle (Perform a Road Test) L1W2 L1W2 Vibration Concern Diagnosis CMT L1W3 Vibration Concern Diagnosis Vehicle (Perform a Road Test) L1W4 Part 1 Pulley Ratio and Frequency Calculations 7 8 7 8 7 8 7 8 L1W4 Part 2 Tire Speed Calculation 3/9 Bench and Desk L2W1 Noise Concern Diagnosis 7 8 Vehicle Chassis Ears 3/10 L2W2 Vibration Concern Diagnosis Computer Station L2W3 Vibration Concern Diagnosis Vehicle 7 8 L2W4 Excessive Road Force Diagnosis BENCH and Computer 3/11 Midterm Final Exam Study the Pre Test, labs and appendix of your Student Guide. Midterm Written Final Exam (30) Points 7 8 Hands On Exam: Diagnose a Vibration felt at Idle or in Park with the engine on. 3/14 Student Projects Due Performance Testing Performance Testing Student Projects Due 3/15 Performance Testing Performance Testing 3/16 Performance Testing Performance Testing 3/17 Performance Testing Performance Testing 3/18 Shop Cleaning 3/21 M Shop Cleaning (15) Points End of Session Spring 2015 Academic Calendar Registration November 17 - January 23 Payment Deadline for Registration Fees January 15 Holiday (Martin Luther King Day) January 19* Professional Development - Organizational Meetings January 20 - 23 Regular Day & Evening Classes Begin January 26 Program Adjustment January 26 - February 6 Census Day (Semester length Classes) February 9 Holiday (Lincoln's Birthday Observed) February 13 & 14*(Friday & Saturday) Holiday (Washington's Birthday Observed) February 16* Last Day to Apply for P/NP Semester Length Classes February 27 Last Day to Apply for Spring 2015 Degree/Certificate March 20 End of First 8-Week Session March 21 Spring Recess March 23, 24, 25, & 26 Spring Holiday March 27 & 28*(Friday & Saturday) Second 8 - Week Session Begins March 30 Last Day to Drop Semester Length Classes April 24 End of Second 8-Week Session May 23 Holiday (Memorial Day) May 25* Final Examinations May 26, 27, 28, 29, 30, & June 1 Close of Spring Semester June 1 Instructor Grade Deadline June 4 Grossmont Commencement June 3 (Wednesday) Cuyamaca Commencement June 4 (Thursday) Extra Credit Project: Extra credit will be provided with pre approval from the instructor. The credit will be added to the student grade category of homework and quizzes. The extra credit assignment involves recording a repair process using a camera and video and showing the repair from start to finish with verbal instructions, and posting the repair on our private Cuyamaca College Ford ASSET Facebook account. I will then post the extra credit project on Blackboard. This assignment is worth 30 extra points.
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