Spectral Fatigue Analysis Methodology for Ships and Offshore Units July 2008 Guidance Note NI 539 DT R00 E 17 bis, Place des Reflets – La Défense 2 – 92400 Courbevoie Postal Address : 92077 Paris La Défense Cedex Tel. 33 (0) 1 42 91 52 91 – Fax. 33 (0) 1 42 91 53 20 Email : [email protected] Web : http://www.veristar.com MARINE DIVISON GENERAL CONDITIONS ARTICLE 1 ARTICLE 6 1.1. - BUREAU VERITAS is a Society the purpose of whose Marine Division (the “Society”) is the classification (“Classification”) of any ship or vessel or structure of any type or part of it or system therein collectively hereinafter referred to as a “Unit” whether linked to shore, river bed or sea bed or not, whether operated or located at sea or in inland waters or partly on land, including submarines, hovercrafts, drilling rigs, offshore installations of any type and of any purpose, their related and ancillary equipment, subsea or not, such as well head and pipelines, mooring legs and mooring points or otherwise as decided by the Society. 6.1. - The Society accepts no responsibility for the use of information related to its Services which was not provided for the purpose by the Society or with its assistance. 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ME 545 j - 16 February 2004 GUIDANCE NOTE NI 539 Spectral Fatigue Analysis Methodology for Ships and Offshore Units Section 1 July 2008 Spectral Fatigue Analysis Methodology for Ships and Offshore Units 2 Bureau Veritas July 2008 Section 1 Spectral Fatigue Analysis Methodology for Ships and Offshore Units 1 General 1.1 1.2 1.3 2 5 6 July 2008 8 Modeling and boundary conditions Loading Hot spot stress RAO Spectral analysis 6.1 6.2 6.3 8 Modeling and boundary conditions Loading Analysis Fine mesh analysis 5.1 5.2 5.3 7 Introduction Hydrodynamic model Analysis Global structural analysis 4.1 4.2 4.3 5 Wave scatter diagrams Wave spectrum Loading conditions Wave headings Hydrodynamic analysis 3.1 3.2 3.3 4 Introduction SFA process Conditions of analysis Encountered conditions 2.1 2.2 2.3 2.4 3 5 9 Response spectrum Spectral moments Damage calculation Bureau Veritas 3 4 Bureau Veritas July 2008 NI 539, Sec 1 SECTION 1 1 SPECTRAL FATIGUE ANALYSIS METHODOLOGY FOR SHIPS AND OFFSHORE UNITS General 1.1 1.3 Introduction 1.1.1 The present note provides the methodology to perform a Spectral Fatigue Analysis (SFA). A spectral fatigue analysis is performed on structural details of a ship structure or offshore unit to take account of the different environmental conditions encountered by the structure during its design life. Conditions of analysis 1.3.1 Several models have to be prepared: static (still-water) model corresponding to the loading condition being analysed (draught, weight distribution), hydrodynamic model and structural model. The objective is to apply to the structural model the loads obtained from the hydrodynamic analysis. Therefore, special attention is to be paid to the consistency between these two models for transfer of loads. 1.3.2 The frequency calculation is carried out regarding two principal parameters: 1.1.2 In this note, the fluctuating loads studied for fatigue analysis are the wave-induced loads. • draught and loading condition 1.1.3 The Spectral Fatigue Analysis methodology described in this note is based on linear frequency domain analysis. 2 • wave heading. 2.1 1.2 Encountered conditions Wave scatter diagrams SFA process • the long term distribution of stresses resulting from the action of the cyclic loads applied on the structure 2.1.1 The long-term description of seas encountered by the ship or at the offshore unit site is usually provided in terms of scatter diagram(s) of sea-states, giving the number of observations over a certain period of discrete sea-states, each being defined by the significant wave height Hs and a period (e.g. the peak period Tp). • the fatigue capacity of the structure, characterized by S-N curves. 2.2 1.2.1 A procedure for fatigue strength assessment requires determining: 1.2.2 A Spectral Fatigue Analysis includes the following steps, described in Fig 1: • Hydrodynamic analysis: external loads induced by the waves on the ship structure or offshore unit as well as the resulting motions are determined by a hydrodynamic analysis in frequency domain. • Structural analysis: loads are transferred to the structural model. Global analysis on a full or partial structural model, followed by a very fine mesh analysis provide the RAOs of stresses (Response Amplitude Operators) at the location of interest. • Spectral analysis: the response spectrum at each location of interest is obtained by the technique of spectral analysis. The short-term distribution of stresses is obtained by statistics over short-term sea-states, headings and loading conditions of the ship or offshore unit. Long-term distribution of stresses during the design lifetime is then obtained by summation over the wave scatter diagrams. • Fatigue damage: the fatigue damage is determined by the Miner sum, either from the long-term distribution of stress ranges and appropriate S-N curve or by summation of fatigue damage for each short-term response. July 2008 Wave spectrum 2.2.1 Each sea-state is described by a wave energy spectrum of appropriate shape for the voyage or site under consideration (e.g. Pierson-Moskowitz, JONSWAP, Ochi Hubble). 2.2.2 To take account of confused short-crested seas, the total wave energy spectrum may be split according to wave direction as follow: S (ω, θ) = S (ω) G (ω, θ) Where S(ω) is the wave spectrum and G(ω,θ) the directional spreading function, characterizing the directional distribution of the wave energy around the mean direction. 2.3 Loading conditions 2.3.1 Offshore units The loading conditions that may be considered for SFA of offshore units may be the ones described in NR445 Rules for Offshore Units. Representative loading conditions of the loading/unloading sequences may be selected from the loading manual or from operating data. Each loading condition being characterized by the levels in oil and water ballast tanks and the associated draught. Bureau Veritas 5 NI 539, Sec 1 Figure 1 : SFA process ( $ $ ) * ! !"# %& $ $ ' 2.3.2 Oil tankers The loading conditions that may be considered for SFA of oil tankers are the full load and ballast conditions, as described in IACS Common Structural Rules for Double Hull Oil Tankers or NR467 Rules for Steel Ships as the case may be. 2.3.3 Bulk carriers The loading conditions that may be considered for SFA of bulk carriers are the homogeneous, normal ballast, heavy ballast and eventually alternate conditions (depending on bulk carrier notation), as described in IACS Common Structural Rules for Bulk Carriers or NR467 Rules for Steel Ships as the case may be. 2.3.4 Other ships The loading conditions that may be considered for SFA of other ships are the ones described in NR467 Rules for Steel Ships. 2.4 Wave headings 2.4.1 The range of headings to be considered depends on the type of ship or offshore unit. 6 For a trading ship or a spread moored unit, the range of headings has to cover 360°. When the offshore unit is turret moored, the wave headings of interest can be generally taken in the range [-90°, 90°] from “head sea”. The range of wave headings may be determined more precisely by performing a heading study. In this case, the environmental conditions (wave current, wind) are to be combined as described in NI493 Classification of Mooring Systems for Permanent Offshore Units, Appendix 2. When swell and wind seas are independant, both conditions are to be computed separately. 2.4.2 A heading interval in the range of 15° to 22° will be adequate to get accurate directional response using directional spectrum. The heading interval is often taken as 45°, in relation with commonly available directional information. This is however not sufficient to catch the directional response of the structure to waves (e.g. horizontal wave bending moment) and precludes the use of directional spectrum to describe waves. Bureau Veritas July 2008 NI 539, Sec 1 3 Hydrodynamic analysis 3.1 The size of elements may be constant but needs to be refined near the waterline, at the end parts of the model and at the location of sharp corners. Introduction 3.1.1 The objective of the hydrodynamic analysis is to evaluate by direct calculations RAOs of wave-induced loads (e.g. motions, accelerations, wave pressures and hull girder loads such as bending moments and shear forces), for the environmental conditions during the ship trading routes or at the site where the offshore unit will operate. 3.1.2 The hydrodynamic analysis is to be carried out using a recognised software, such as Hydrostar of the Society. In particular, the use of a software based on three dimensional potential flow based diffraction radiation theory is required. Any other software is to be documented. 3.2 Hydrodynamic model 3.2.1 General The model should take into account the following effects: • The ship or unit forms with appendices (e.g. skeg), if any • The weight distribution of the loading conditions described in [3.2.2], including lightship distribution • The connections with the seabed if any. For each loading condition, the hydrodynamic model is to be consistent with the loading manual in terms of mass distribution, inertia, trim, still water bending moments and shear forces. 3.2.4 Number of elements The wetted surface of the ship or unit should be modeled by a sufficient number of elements. The number of elements is to be taken between 700 to 1500 for a half hull. A greater number of elements normally does not influence the results. 3.3 Analysis 3.3.1 General The hydrodynamic analysis is based on linear theory. The motions are calculated without taking into account non-linearities due to intermittent wetting effect in the splash zone, flare and water on deck. The motion analysis will account for such loads as the external loads by incident and diffracted wave, the inertial loads, the hydrodynamic added mass and damping loads and the hydrostatic restoring forces. 3.3.2 Range of frequencies A range of wave frequencies of 0,1 to 1,5 rad/s is normally sufficient. 30 to 35 wave frequencies is adequate. 20 is a minimum. A refinement around the ship resonance frequency is recommended. 3.2.2 Weight distribution The inertia matrices necessary to the hydrodynamic analysis can be derived from the mass model. The mass model has to reflect the steel weight distribution, the weight distribution of cargo and ballast and the weight distributions of others items (e.g. topside structures for offshore units) 3.3.3 Rolling damping Roll motion is sensible to roll damping. The viscous part of roll damping may be calibrated by model tests or estimated by semi-empiric formulation. For a full structural model, the mass matrix is obtained from the structural model which includes a description of the mass distribution. • Linear damping coefficients: For a three holds structural model, the mass matrix of the modeled part is obtained in the same way as for the full ship structural model. The mass matrix of the fore and aft parts have to be evaluated as well, so that the aggregate mass matrix of all 3 parts is matching the global mass matrix. In the case where no value is available, the following roll damping may be considered: • taken between 5% and 8% of the critical damping for tankers, bulk carriers and LNG carriers • taken between 3% and 5% of the critical damping for container ship • Quadratic damping coefficient : • 0,5ρCdB4L where: Any inaccuracy on mass matrix may result in either an unbalance of the structural model or incorrect end shear forces and/or bending moments. 3.2.3 Dimension of panels In the cylindrical part of the ship or offshore unit, the wave length must be properly described: 6 to 10 points over one wave length. For this reason, the following relationship may be satisfied: L w ave L pa ne l ≤ ----------10 where: 2 gT L w ave = -------2π T July 2008 : Shortest encountered wave period. ρ : Sea water density, in t/m3 Cd B : Adimensional drag coefficient, whose value depends on hull shape, may be taken within the range [0,08 ; 0,1] for offshore units and [0,06 ; 0,08] for ships : Ship or unit breadth, in m L : Ship or unit length, in m. 3.3.4 Results The results provided by the hydrodynamic calculations are the RAOs of loads (e.g. external pressures, motions...) for the different combinations of frequencies, headings and loading conditions. The next step is to determine the structural behaviour of the ship or of the offshore unit under these conditions. Bureau Veritas 7 NI 539, Sec 1 4 4.1 Global structural analysis 4.2.4 Internal tank pressure and cargo loads The pressure in internal tank or cargo hold is deduced from the tank accelerations. Modeling and boundary conditions 4.1.1 General The structural model may be a full model, or includes several cargo holds (generally 3), centered on the area of interest for the fatigue analysis. Attention is to be paid for the mesh on the waterline area, for the considered loading conditions. In this area, the height of panels is to be reduced. A panel height equal to ordinary stiffener spacing may be used. 4.1.2 Full model In the case of a full model, modeling and boundary conditions are to be in accordance with NR467 Rules for Steel Ships , Pt B, Ch 7, App 3, [2]. 4.1.3 Three holds model In the case of a three holds model and depending on the ship or unit type, modeling and boundary conditions are to be in accordance with: • Rules for Offshore Units (NR445) • CSR for Oil Tankers (NR523) • CSR for Bulk Carriers (NR522) 4.2.5 Inertia loadings The inertia loading is generated from the accelerations acting on the steel mass of the structure, and other masses. 4.2.6 Hull girder loads for three holds models In the case of a three holds model, hull girder bending moments and shear forces are to be determined to represent the ends of the model, and are used as boundary conditions. 4.3 Analysis 4.3.1 When structural analysis takes into account still water and dynamic effects, an additional still water calculation is to be performed for each loading condition. Loading 4.2.1 General Wave pressures and inertia loads obtained from the hydrodynamic analysis are to be transferred from the hydrodynamic model into the structural model. Hydrodynamic and structural models have to be consistent, both in geometry and in the description of mass. Under the assumptions of a linear spectral analysis, overall loading for each combination of frequency, wave heading and loading is harmonic and can be described by real and imaginary parts. 4.2.2 Wave pressure loads The sea pressure obtained from the hydrodynamic analysis has to be transferred to the structural model of the ship or offshore unit. In the case the mesh of the hydrodynamic model and the structural model are the same, the sea pressure may be taken directly from the hydrodynamic analysis and applied to finite elements. 4.2.3 Intermittent wetting In linear diffraction-radiation analysis, hydrodynamic pressure is obtained over the wetted surface at rest as a harmonic pressure variation at each point. Therefore, the pressure on the side shell between the surface at rest and a wave crest is not modeled, and in a wave through below the surface at rest, an unrealistic negative pressure is generated. Intermittent wetting effect, in the free surface area, is to be taken into account by means of an additional pressure loading on the side shell. 8 Non-linearities induced by pressure distribution in internal tank and cargo hold is to be avoided as fatigue calculation is performed in the frequency domain. 4.3.2 The RAOs of displacements of the global calculation are extracted in the area of fatigue interest as boundary conditions for the fine mesh analysis. • Rules for Steel Ships (NR467). 4.2 A quasi-static approximation may be used, under the assumption of small movements of the ship or offshore unit, where the pressure is defined based on the intensity and angular variations of the total acceleration, including gravity. 5 5.1 Fine mesh analysis Modeling and boundary conditions 5.1.1 Depending on the ship or unit type, fine mesh modeling and boundary conditions are to be in accordance with: • Rules for Offshore Units (NR445) • CSR for Oil Tankers (NR523) • CSR for Bulk Carriers (NR522) • Rules for Steel Ships (NR467). 5.2 Loading 5.2.1 The fine mesh is to be loaded with the same loads than those applied in the global model in [4.2]. 5.3 Hot spot stress RAO 5.3.1 Depending on the ship or unit type, the hot spot stress RAO may be calculated according to: • Rules for Offshore Units (NR445) • CSR for Oil Tankers (NR523) • CSR for Bulk Carriers (NR522) • Rules for Steel Ships (NR467). 5.3.2 When structural analysis takes into account still water and dynamic effects, an additional fine mesh calculation in still water condition is to be performed for each loading condition to get the still water hot spot stress at location of interest. Bureau Veritas July 2008 NI 539, Sec 1 For each loading condition, this stress is to be deduced to the real and imaginary hot spot stresses calculated for the different load cases (combinations of frequency and heading). 5.3.3 On the free surface area, the hot spot stresses RAO are to be corrected to take account of the intermittent wetting effect. The RAO correction may be based on an additional stress, function of an additional loading and combined with the Relative Wave Elevation (RWE) calculated at each frequency. 6 Spectral analysis 6.1 • Mean zero-up-crossing period of the stress response: m T z = 2 π -------0 m2 6.2.2 In the case of a ship with an advance speed V, the spectral moments are given by: ∞ Mn = ∫ω n e ⋅ S ( ω ) dω 0 Where ωe is the encountered frequency calculated as: ω ⋅ V ⋅ cos θ ω e = ω – -------------------------------g 2 Response spectrum 6.1.1 A linear modeling of the ship is assumed for fatigue. The structural response is then described by a superposition of the response of all regular wave components, leading to a frequency analysis. 6.3 Damage calculation The response spectrum is given as follow: 6.3.1 Short-term distribution For a ship or offshore unit, the stress range is generally assumed narrow banded and assumed to be Rayleigh distributed during each short-term loading state. S σ ( ω H s, T z, θ ) = H σ ( ω θ ) ⋅ S η ( ω Hs , T z ) 6.3.2 2 Hσ (ω,θ) is the stress range transfer function obtained for each loading condition, whose values depend on the wave frequency and on the heading angle. It contains all the RAOs of stresses. When directional spreading is considered according to [2.2], the stress response is obtained as: Short-term damage for a single slope S-N curve For a single slope S-N curve, the damage corresponding to one sea-state spectrum (Hs, Tz) is given as follow: m T m D = ------------- ⋅ ( 2 2m 0 ) ⋅ Γ ⎛ ----- + 1⎞ ⎝2 ⎠ K ⋅ Tz where: S σ ( ω H s, T z, θ ) = H σ ( ω θ ) ⋅ S η ( ω Hs , T z ) ⋅ G ( ω, θ ) K,m : S-N curve parameters of the single slope S-N curve 6.1.2 T : Reference duration m0 : Spectral moment of order 0 Γ : Gamma function. 2 Mean stress effect The response spectrum may be corrected to take account of the less damaging effect of the compressive part of the stress range, for each loading condition if any. The correction requires the mean stress calculation at location of interest for each loading condition. Depending on the ship or unit type, Mean stress effect correction may be carried out according to: • Rules for Offshore Units (NR445) m T m D = ------------- ⋅ ( 2 2m 0 ) ⋅ μ ⋅ Γ ⎛⎝ ----- + 1⎞⎠ K ⋅ Tz 2 where: • CSR for Oil Tankers (NR523) μ • CSR for Bulk Carriers (NR522) • Rules for Steel Ships (NR467). 6.2 6.3.3 Short-term damage for a two slopes S-N curve For a two slopes S-N curve, the damage corresponding to one sea-state spectrum (Hs, Tz) is given as follow: Spectral moments 6.2.1 The spectral moments of order n of the stress process are given by: ⎧K ⎫ m′ – m m m′ Γ 1 + ----- ;A + ⎨ ----- ( 2 2m0 ) γ 1 + ------ ;A ⎬ 2 K′ 2 ⎩ ⎭ μ = -------------------------------------------------------------------------------------------------------------------m ⎛ ⎞ Γ 1 + ----⎝ 2⎠ A ∞ Mn = ∫ω n 0 Assuming that the stress process is stationary and Gaussian, the statistical parameters of the stress process are obtained from the spectral moments as follow: RMS = July 2008 m0 : Coefficient taken equal to: SQ ⎞ 2 A = ⎛ -----------------⎝ 2 2m ⎠ 0 ⋅ S ( ω ) dω • RMS (Root Mean Square): : Coefficient taking account of the change of slope in the S-N curve, taken equal to: K, m : Parameters of the S-N curve above change of slope K’, m’ : Parameters of the S-N curve below change of slope T : Reference duration m0 : Spectral moment of order 0 Bureau Veritas 9 NI 539, Sec 1 Γ[X+1] : Complete Gamma function The long-term damage is given as follow: Γ[X+1;ν]: Incomplete Gamma function D = γ[X+1;ν] : Γ[X+1]- Γ[X+1;ν] i j k ⋅ D i jk ij k SQ : Stress range at change of slope on the S-N curve. 6.3.4 Long-term damage The long-term damage is the sum of the short-term damages, weighted by the probability of occurence of each loading state, considering the number of stress cycles in this loading state. 10 ∑ Pr ⋅ Pr ⋅ Pr where: Pri : Joint-Probability of (Hs, Tz) of the considered sea-state in the scatter diagram Prj Prk : Probability of occurence of each wave heading : Probability of occurence of the considered loading condition : Short-term damage calculated in [6.3.2] or [6.3.3]. Dijk Bureau Veritas July 2008
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