Marine & Offshore Division Website: http://www.veristar.com Email: [email protected] Equipment and Materials Certification Requirements for the Classification of Inland Navigation Vessels/Units April 2015 Rule Note NR 544 DNI R02 E The accredidation certificate is available on NR217, Part A Inland Navigation Management Mechelsesteenweg 128/136 B-2018 Antwerpen - Belgium Tel: + 32 (0)3 247 94 00 / + 32 (0)3 247 94 70 Email: [email protected] 2015 Bureau Veritas - All rights reserved MARINE & OFFSHORE DIVISION GENERAL CONDITIONS ARTICLE 1 1.1. - BUREAU VERITAS is a Society the purpose of whose Marine & Offshore Division (the "Society") is the classification (" Classification ") of any ship or vessel or offshore unit or structure of any type or part of it or system therein collectively hereinafter referred to as a "Unit" whether linked to shore, river bed or sea bed or not, whether operated or located at sea or in inland waters or partly on land, including submarines, hovercrafts, drilling rigs, offshore installations of any type and of any purpose, their related and ancillary equipment, subsea or not, such as well head and pipelines, mooring legs and mooring points or otherwise as decided by the Society. The Society: • "prepares and publishes Rules for classification, Guidance Notes and other documents (" Rules "); • "issues Certificates, Attestations and Reports following its interventions (" Certificates "); • "publishes Registers. 1.2. - The Society also participates in the application of National and International Regulations or Standards, in particular by delegation from different Governments. Those activities are hereafter collectively referred to as " Certification ". 1.3. - The Society can also provide services related to Classification and Certification such as ship and company safety management certification; ship and port security certification, training activities; all activities and duties incidental thereto such as documentation on any supporting means, software, instrumentation, measurements, tests and trials on board. 1.4. - The interventions mentioned in 1.1., 1.2. and 1.3. are referred to as " Services ". The party and/or its representative requesting the services is hereinafter referred to as the " Client ". The Services are prepared and carried out on the assumption that the Clients are aware of the International Maritime and/or Offshore Industry (the "Industry") practices. 1.5. - The Society is neither and may not be considered as an Underwriter, Broker in ship's sale or chartering, Expert in Unit's valuation, Consulting Engineer, Controller, Naval Architect, Manufacturer, Shipbuilder, Repair yard, Charterer or Shipowner who are not relieved of any of their expressed or implied obligations by the interventions of the Society. ARTICLE 2 2.1. - Classification is the appraisement given by the Society for its Client, at a certain date, following surveys by its Surveyors along the lines specified in Articles 3 and 4 hereafter on the level of compliance of a Unit to its Rules or part of them. This appraisement is represented by a class entered on the Certificates and periodically transcribed in the Society's Register. 2.2. - Certification is carried out by the Society along the same lines as set out in Articles 3 and 4 hereafter and with reference to the applicable National and International Regulations or Standards. 2.3. - It is incumbent upon the Client to maintain the condition of the Unit after surveys, to present the Unit for surveys and to inform the Society without delay of circumstances which may affect the given appraisement or cause to modify its scope. 2.4. - The Client is to give to the Society all access and information necessary for the safe and efficient performance of the requested Services. The Client is the sole responsible for the conditions of presentation of the Unit for tests, trials and surveys and the conditions under which tests and trials are carried out. ARTICLE 3 3.1. - The Rules, procedures and instructions of the Society take into account at the date of their preparation the state of currently available and proven technical knowledge of the Industry. They are a collection of minimum requirements but not a standard or a code of construction neither a guide for maintenance, a safety handbook or a guide of professional practices, all of which are assumed to be known in detail and carefully followed at all times by the Client. Committees consisting of personalities from the Industry contribute to the development of those documents. 3.2. - The Society only is qualified to apply its Rules and to interpret them. Any reference to them has no effect unless it involves the Society's intervention. 3.3. - The Services of the Society are carried out by professional Surveyors according to the applicable Rules and to the Code of Ethics of the Society. Surveyors have authority to decide locally on matters related to classification and certification of the Units, unless the Rules provide otherwise. 3.4. - The operations of the Society in providing its Services are exclusively conducted by way of random inspections and do not in any circumstances involve monitoring or exhaustive verification. ARTICLE 4 4.1. - The Society, acting by reference to its Rules: • "reviews the construction arrangements of the Units as shown on the documents presented by the Client; • "conducts surveys at the place of their construction; • "classes Units and enters their class in its Register; • "surveys periodically the Units in service to note that the requirements for the maintenance of class are met. The Client is to inform the Society without delay of circumstances which may cause the date or the extent of the surveys to be changed. ARTICLE 5 5.1. - The Society acts as a provider of services. This cannot be construed as an obligation bearing on the Society to obtain a result or as a warranty. 5.2. - The certificates issued by the Society pursuant to 5.1. here above are a statement on the level of compliance of the Unit to its Rules or to the documents of reference for the Services provided for. In particular, the Society does not engage in any work relating to the design, building, production or repair checks, neither in the operation of the Units or in their trade, neither in any advisory services, and cannot be held liable on those accounts. Its certificates cannot be construed as an implied or express warranty of safety, fitness for the purpose, seaworthiness of the Unit or of its value for sale, insurance or chartering. 5.3. - The Society does not declare the acceptance or commissioning of a Unit, nor of its construction in conformity with its design, that being the exclusive responsibility of its owner or builder. 5.4. - The Services of the Society cannot create any obligation bearing on the Society or constitute any warranty of proper operation, beyond any representation set forth in the Rules, of any Unit, equipment or machinery, computer software of any sort or other comparable concepts that has been subject to any survey by the Society. ARTICLE 6 6.1. - The Society accepts no responsibility for the use of information related to its Services which was not provided for the purpose by the Society or with its assistance. 6.2. - If the Services of the Society or their omission cause to the Client a damage which is proved to be the direct and reasonably foreseeable consequence of an error or omission of the Society, its liability towards the Client is limited to ten times the amount of fee paid for the Service having caused the damage, provided however that this limit shall be subject to a minimum of eight thousand (8,000) Euro, and to a maximum which is the greater of eight hundred thousand (800,000) Euro and one and a half times the above mentioned fee. These limits apply regardless of fault including breach of contract, breach of warranty, tort, strict liability, breach of statute, etc. The Society bears no liability for indirect or consequential loss whether arising naturally or not as a consequence of the Services or their omission such as loss of revenue, loss of profit, loss of production, loss relative to other contracts and indemnities for termination of other agreements. 6.3. - All claims are to be presented to the Society in writing within three months of the date when the Services were supplied or (if later) the date when the events which are relied on of were first known to the Client, and any claim which is not so presented shall be deemed waived and absolutely barred. Time is to be interrupted thereafter with the same periodicity. ARTICLE 7 7.1. - Requests for Services are to be in writing. 7.2. - Either the Client or the Society can terminate as of right the requested Services after giving the other party thirty days' written notice, for convenience, and without prejudice to the provisions in Article 8 hereunder. 7.3. - The class granted to the concerned Units and the previously issued certificates remain valid until the date of effect of the notice issued according to 7.2. here above subject to compliance with 2.3. here above and Article 8 hereunder. 7.4. - The contract for classification and/or certification of a Unit cannot be transferred neither assigned. ARTICLE 8 8.1. - The Services of the Society, whether completed or not, involve, for the part carried out, the payment of fee upon receipt of the invoice and the reimbursement of the expenses incurred. 8.2. - Overdue amounts are increased as of right by interest in accordance with the applicable legislation. 8.3. - The class of a Unit may be suspended in the event of non-payment of fee after a first unfruitful notification to pay. ARTICLE 9 9.1. - The documents and data provided to or prepared by the Society for its Services, and the information available to the Society, are treated as confidential. However: • "Clients have access to the data they have provided to the Society and, during the period of classification of the Unit for them, to the classification file consisting of survey reports and certificates which have been prepared at any time by the Society for the classification of the Unit ; • "copy of the documents made available for the classification of the Unit and of available survey reports can be handed over to another Classification Society, where appropriate, in case of the Unit's transfer of class; • "the data relative to the evolution of the Register, to the class suspension and to the survey status of the Units, as well as general technical information related to hull and equipment damages, may be passed on to IACS (International Association of Classification Societies) according to the association working rules; • "the certificates, documents and information relative to the Units classed with the Society may be reviewed during certificating bodies audits and are disclosed upon order of the concerned governmental or inter-governmental authorities or of a Court having jurisdiction. The documents and data are subject to a file management plan. ARTICLE 10 10.1. - Any delay or shortcoming in the performance of its Services by the Society arising from an event not reasonably foreseeable by or beyond the control of the Society shall be deemed not to be a breach of contract. ARTICLE 11 11.1. - In case of diverging opinions during surveys between the Client and the Society's surveyor, the Society may designate another of its surveyors at the request of the Client. 11.2. - Disagreements of a technical nature between the Client and the Society can be submitted by the Society to the advice of its Marine Advisory Committee. ARTICLE 12 12.1. - Disputes over the Services carried out by delegation of Governments are assessed within the framework of the applicable agreements with the States, international Conventions and national rules. 12.2. - Disputes arising out of the payment of the Society's invoices by the Client are submitted to the Court of Nanterre, France, or to another Court as deemed fit by the Society. 12.3. - Other disputes over the present General Conditions or over the Services of the Society are exclusively submitted to arbitration, by three arbitrators, in London according to the Arbitration Act 1996 or any statutory modification or re-enactment thereof. The contract between the Society and the Client shall be governed by English law. ARTICLE 13 13.1. - These General Conditions constitute the sole contractual obligations binding together the Society and the Client, to the exclusion of all other representation, statements, terms, conditions whether express or implied. They may be varied in writing by mutual agreement. They are not varied by any purchase order or other document of the Client serving similar purpose. 13.2. - The invalidity of one or more stipulations of the present General Conditions does not affect the validity of the remaining provisions. 13.3. - The definitions herein take precedence over any definitions serving the same purpose which may appear in other documents issued by the Society. BV Mod. Ad. ME 545 L - 7 January 2013 RULE NOTE NR 544 NR 544 Equipment and Materials Certification Requirements for the Classification of Inland Navigation Vessels/Units SECTION 1 GENERAL SECTION 2 ALL VESSELS/UNITS (CARRIAGE OF DANGEROUS GOODS EXCEPTED) WITH ASSIGNMENT OF CHARACTER OF CONSTRUCTION { SECTION 3 ALL VESSELS/UNITS (CARRIAGE OF DANGEROUS GOODS EXCEPTED) WITH ASSIGNMENT OF CHARACTER OF CONSTRUCTION µ SECTION 4 VESSELS INTENDED FOR THE CARRIAGE OF DANGEROUS GOODS WITH ASSIGNMENT OF CHARACTER OF CONSTRUCTION { SECTION 5 VESSELS INTENDED FOR THE CARRIAGE OF DANGEROUS GOODS WITH ASSIGNMENT OF CHARACTER OF CONSTRUCTION µ APPENDIX 1 GENERAL INDEX April 2015 Section 1 General 1 Scope of application 1.1 2 5 Vessels/units with assignment of character of construction { All Vessels/Units (Carriage of Dangerous Goods Excepted) with Assignment of Character of Construction µ 1 Summary 1.1 24 Vessels/units with assignment of character of construction µ Vessels Intended for the Carriage of Dangerous Goods with Assignment of Character of Construction { 1 Summary 1.1 Section 5 General Character { Character µ Explanatory notes, symbols and abbreviations Notice regarding column 5 (Survey during fabrication) Notice regarding item K (Electrical equipment) Summary 1.1 Section 4 3 All Vessels/Units (Carriage of Dangerous Goods Excepted) with Assignment of Character of Construction { 1 Section 3 Purpose Application 2.1 2.2 2.3 2.4 2.5 2.6 Section 2 3 43 Vessels with assignment of character of construction { Vessels Intended for the Carriage of Dangerous Goods with Assignment of Character of Construction µ 1 Summary 1.1 66 Vessels with assignment of character of construction µ Appendix 1 General Index 1 Key-words and labels (from A to Z) 1.1 2 87 Index Bureau Veritas April 2015 NR 544, Sec 1 SECTION 1 1 1.1 GENERAL 2.3.3 Provisions of Section 5 cover, as applicable, survey of materials and equipment at works for vessels intended for the carriage of dangerous goods. Scope of application Purpose 1.1.1 This Rule Note summarizes the certification requirements for materials and equipment covered by the class and used or fitted on-board inland navigation vessels/units. 2 2.1 2.4.2 General In the case of discrepancy, the Rules for the Classification of Inland Navigation Vessels prevail over the provisions of the Rules for the Classification of Steel Ships. Character { 2.2.2 Provisions related to survey at works for assignment of character of construction { are summarized in Section 2, for all vessels/units, excepted the vessels intended to carry dangerous goods. 2.2.3 Provisions of Section 4 cover, as applicable, survey of materials and equipment at works for vessels intended for the carriage of dangerous goods. Character µ 2.3.1 Vessel/unit hull or equipment built in accordance with the Rules, but without survey by the Society of materials and equipment, will be assigned the character of construction µ. Adequate workshop certificates for materials and equipment are to be submitted to ascertain that they meet satisfactorily the Rule requirements. 2.3.2 Provisions related to survey at works for assignment of character of construction µ are summarized in Section 3 for all vessels/units, excepted the vessels intended to carry dangerous goods. April 2015 Column 1 (Item code) Column 1 contains an alpha-numeric code for ease of reference. 2.4.3 Column 2 (Item name) Column 2 contains the name of the equipment or component with, eventually, its sub-systems. 2.4.4 Column 3 (Material certification) Column 3 indicates the nature of the document that is to be submitted by the manufacturer or supplier of the concerned material. Document type of certification is elaborated in [2.4.9]. 2.4.5 2.2.1 Vessel/unit hull and equipment are subject to work inspections and tests which are detailed in the relevant Sections of the Rules and are, as a rule, to be presented to the Surveyor. 2.3 Explanatory notes, symbols and abbreviations 2.4.1 The following gives explanatory notes concerning the tables implemented in Section 2 to Section 5. Application 2.1.1 The requirements of the Rules for the Classification of Inland Navigation Vessels prevail over the provisions of this Rule Note. As a rule, the type approval by the Society for materials and equipment in compliance with Bureau Veritas Rules for the Classification of Steel Ships is considered acceptable within the scope of the Rules for the Classification of Inland Navigation Vessels. 2.2 2.4 Column 4 (Design assessment index) Column 4 contains the design index. The meaning of letters TA and DA is the following: TA : Type Approval is required DA : Design Assessment of the product is required; this may be carried out, at choice: - either for a specific unit, or - using the Type Approval procedure. Note 1: Where nothing is mentioned in column 4, design assessment of the specific unit is not required. However, further inspection may be necessary according to the Surveyor’s satisfaction. 2.4.6 Columns 5, 6 and 7 (Examinations and tests) Column 5, column 6 and column 7 indicate the type of examinations and tests required and to be carried out by the manufacturer, respectively: a) During fabrication: for welded construction or, as a general rule, depending on the type of equipment concerned b) After completion: consistently with the relevant activities mentioned in a), this includes the final test after completion of the fabrication c) Running test: this includes function tests at works or on board, where applicable. The index, if any, indicates the different types of specific test as mentioned in [2.4.8]. Bureau Veritas 3 NR 544, Sec 1 2.4.7 Column 8 (Product certification) Column 8 indicates the nature of the document that is to be submitted by the manufacturer or supplier of the concerned product. As defined in NR217, Pt C, Ch 2, Sec 1, the auxiliaries considered as essential are typically as follows: The document type for certification is defined in [2.4.9]. 2.4.8 together with the requirements for their carrying out, and the conditions of validity of the Type approval certificate are given in the relevant Sections of the Rules for the Classification of Inland Navigation Vessels (NR217). Examinations and tests Symbols for examinations and tests used in the tables implemented in Section 2 to Section 5 have the following meaning: a) Equipment for primary essential services (services which need to be maintained in continuous operation): • steering gear • actuating systems for controllable pitch propellers “X” indicates that examinations and tests are required. • scavenging air blowers, fuel oil supply pumps, lubricating oil pumps and cooling water pumps for main and auxiliary engines and turbines necessary for the propulsion. The index, if any, indicates a specific type of test: h : Pressure test ht : Tightness test hose : Hose testing s : Non-destructive test bt : Test bed trials. • electrical equipment for electric propulsion plant with lubricating oil pumps and cooling water pumps 2.4.9 Certifications • hydraulic pumps supplying the above equipment • azimuth thrusters which are the sole means for propulsion/steering with lubricating oil pumps, cooling water pumps • control, monitoring and safety devices/systems for the equipment for primary essential services. The document type is agreed according to the applicable certification frame and/or production survey scheme implemented. The symbols used in the tables regarding item certification have the following meaning: • “C” indicates that a Bureau Veritas certificate is required with invitation of the Society’s Surveyor to attend the tests unless otherwise agreed, in addition to the manufacturer’s document stating the results of the tests performed and/or compliance with the approved type, as applicable • speed regulators dependent on electrical energy for main or auxiliary engines necessary for propulsion b) Equipment for secondary essential services (services which need not necessarily be in continuous operation): • thrusters • starting air and control air compressors • bilge pumps • fire pumps and other fire-extinguishing medium pumps • “W” indicates that a manufacturer’s certificate is required, stating the results of the tests performed and/or compliance with the approved type, as applicable • ventilation fans for engine rooms • services considered necessary to maintain dangerous cargo in safe condition • “D” indicates that a manufacturer’s evidence of compliance with the approved type is required. • navigation lights, aids and signals 2.5 Notice regarding column 5 (Survey during fabrication) • internal safety communication equipment • fire detection and alarm system 2.5.1 As a general rule, even if a cell under column 5 is not filled with a cross “X”, survey during fabrication (examinations and tests) may be required with invitation/attendance of the Society’s Surveyor. • electrical equipment for watertight closing system 2.6 • control, monitoring and safety for cargo containment systems • hydraulic pumps supplying the above equipment Notice regarding item K (Electrical equipment) 2.6.1 Due to the great variety of electrical equipment (item K), it has not been possible to give herewith the details of the surveys to which these electrical equipment are to be submitted. For certain given types of equipment, special test leading to their approval are required; the programmes for such type tests are set up for each category of equipment, 4 • electrical generators and associated power supplying the above equipment • control, monitoring and safety devices/systems for equipment for secondary essential services. • windlasses. The Society reserves the right to add other auxiliaries to this list, whenever deemed necessary and more especially for installations of peculiar types. Bureau Veritas April 2015 NR 544, Sec 2 SECTION 2 1 1.1 ALL VESSELS/UNITS (CARRIAGE OF DANGEROUS GOODS EXCEPTED) WITH ASSIGNMENT OF CHARACTER OF CONSTRUCTION { Summary Vessels/units with assignment of character of construction { 1.1.1 Provisions related to survey at works for assignment of character of construction intended to carry dangerous goods, are summarized in the Table below. { for all vessels/units, excepted those ALL VESSELS/UNITS (CARRIAGE OF DANGEROUS GOODS EXCEPTED) with assignment of character of construction { Item Title Reference Item A Raw materials for hull Tab 1 Item B Hull outfitting Tab 2 Item C Fire protection, detection and extinguishing Tab 3 Item E Main diesel engine engines & their auxiliaries Tab 4 Item G Auxiliary machinery Tab 5 Item K Electrical installations Tab 6 Item S Pollution prevention installation covered by additional class notation Cleanvessel Tab 7 April 2015 Bureau Veritas 5 Bureau Veritas A9 A8 W TA TA W 4 - Adhesives C W 3 - Core material for sandwiches Cast steel shaft brackets (1) W 2 - Reinforcement fibers DA DA (1) TA (3) TA (3) TA (3) Welding consumables (1) A7 C DA (1) Transition joints steel / aluminium alloy (1) A6 C 1 - Resin systems Aluminium alloy plates, profiles, bars and tubes (1) A5 C C Composite materials Iron castings (1) A4 Steel castings (1) A3 C C 2 - Tubes (2) Steel forgings (1) C Item Material certification 1 - Plates, sections and bars (1) Steel plates and profiles A2 A1 N° Design assessment index X (2) Xs (2) X (2) During After fabrica- completion tion Running tests Examinations and tests Product certification RAW MATERIALS FOR HULL - ITEM A - { C W W W W C D C Certification 6 All vessels/units (carriage of dangerous goods excepted) Table 1: Raw materials for hull - item A - { (1) (2) (3) (1) (2) (1) (1) (1) (1) (1) (1) (1) (2) As per NR216 Vibration analysis is recommended for single arm propeller shaft DA for structure assembly Representative sample of the structural assembly is to be carried out by a testing laboratory accepted by the Society TA as per NR546, Sec 8 As per NR216, Ch 5, Sec 2 As per NR216, Ch 3, Sec 2 As per NR216, Ch 3, Sec 2 As per NR216, Ch 2, Sec 3 As per NR216, Ch 2, Sec 3 As per NR216, Ch 2, Sec 3 As per NR216, Ch 2, Sec 1 As per NR216, Ch 2 Sec 2 Remarks NR 544, Sec 2 April 2015 C C C C W Ropes (Steel wire ropes and fibre ropes) (1) Sidescuttles and windows (1) Shell doors Hatchcovers (1) Watertight doors B5 B6 Bureau Veritas B7 B8 B9 B10 External ramp (1) B11 Movable deck and inner ramp (1) B12 Independent tanks B13 Elastic bedding C C C C Anchor chain cable accessories (1) (shackles, swivels and other attachment pieces) C C B4 Anchor chain cables (1) B3 C C 2 - Rudder blade / nozzle shell Anchors (1) C Item 1 - Rudder stock, shaft, pintles, coupling Rudders / nozzles (1) B2 B1 N° Material certification DA DA DA DA DA DA DA TA TA TA DA DA X X X X X X X X Xs (1) X Xs Xh (1) Xhose Xhose (1) X (2) X (2) Xs (2) Xs (2) Xs Xh (2) X During After fabrica- completion tion X X Running tests Examinations and tests Product certification HULL OUTFITTING - ITEM B - { Design assessment index April 2015 W C C C C C C C C C C C C C Certification All vessels/units (carriage of dangerous goods excepted) Table 2: Hull outfitting - item B - { As per NR217, Pt B, Ch 6, Sec 7 Tests as per NR216, Ch 4, Sec 3 (1) (2) As per NR217, Pt B, Ch 6, Sec 6 Structural test is to be carried out for independent tanks not used as cargo tanks (1) (1) As per NR217, Pt B, Ch 6, Sec 6 Structural test is to be carried out for watertight doors below freeboard or bulkhead deck either before or after the door is fitted on board (1) (1) As per NR217, Pt B, Ch 6, Sec 5 (1) Hose test as per NR217, Pt B, Ch 8, Sec 3 As per NR217, Pt B, Ch 7, Sec 4 Tests as per NR216, Ch 4, Sec 1 (1) (2) (1) As per NR217, Pt B, Ch 7, Sec 4 Tests as per NR216, Ch 4, Sec 1 As per NR217, Pt B, Ch 7, Sec 4 Additional approval for manufacturing process is required for rolled bars of grade K2 and K3 (or Q2 and Q3) (1) (2) (1) (2) As per NR217, Pt B, Ch 7, Sec 4 As per NR217, Pt B, Ch 7, Sec 1 Leak test is to be carried out for double plate rudder as per NR217, Pt B, Ch 8, Sec 3 (1) (1) (2) Remarks NR 544, Sec 2 7 Bureau Veritas W 4 - Water spray nozzles W 5 - Water spray nozzles W 3 - Discharge nozzles Portable fire extinguishers (1) Detection and alarm system (1) C7 4 - Extinguishing agents W 2 - Pressure tank 1 - Piping system W W 4 - Pressure water tank Fixed gas fire extinguishing system (1) W 3 - Water spray piping system TA TA TA TA DA TA X X Xh Xh Xh X 2 - Pump prime movers X Xh X X Xh DA TA TA TA TA During After fabrica- completion tion X X X X X Running tests Examinations and tests Product certification 1 - Pressure pumps Automatic pressure water spraying system (1) W W W Material certification 3 - Hoses 2 - Pump prime movers 1 - Fire pumps C6 C5 C4 C3 Fire dampers (1) C2 Water supply system (1) Fire bulkheading, fire doors (1) Item C1 N° Design assessment index C W W W W W W W W C C W W C C C C (1) (1) (1) (1) (1) (1) (1) FIRE PROTECTION, DETECTION AND EXTINGUISHING - ITEM C - { Certification 8 All vessels/units (carriage of dangerous goods excepted) Table 3: Fire protection, detection and extinguishing - item C - { As per NR217, Pt C, Ch 3, Sec 3 As per NR217, Pt C, Ch 3, Sec 4, [2] As per NR217, Pt C, Ch 3, Sec 4, [4] As per NR217, Pt C, Ch 3, Sec 4, [3] As per NR217, Pt C, Ch 3, Sec 4, [1] As per NR217, Pt C, Ch 3, Sec 1, [1] As per NR217, Pt C, Ch 3, Sec 1, [2] Remarks NR 544, Sec 2 April 2015 Bureau Veritas E1 N° C (4) 16 - Steer gear wheels for camshaft drives Xh (13) Xh Xh X X X Xh X X X 19 - Cylinder jacket, cooling space Xs (11) Xs (11) Xs (11) Xs 18 - Cylinder cover, cooling space 17 - Cylinder liner, over the whole length of cooling space C (9) 15 - Bolts and studs for cylinder covers, crossheads, main bearings and connecting rod bearings; nuts for tie rods C 13 - Tie rods C (12) C 12 - Entablatures of welded construction 14 - Shaft and rotors, including blades for turbochargers C 11 - Frames and crankcases of welded construction 10 - Bedplates of welded construction; plates and transverse C bearing girders made of forged or cast steel (5) (10) Xh C (5) (9) 9 - Steel cylinder covers Xs (6) Xh C (9) X Xh 8 - Cylinder liners Xs (8) C (4) C 7 - Crossheads 6 - Connecting rods, together with connecting rod bearing caps Xh C C C W W W W W W W W W W W W C (4) 5 - Pistons rods Xs (7) W 4 - Steel piston crowns X W Xs (6) C (4) (5) W C C C (4) X Xbt (2) 3 - Coupling bolts for crankshaft Xs (3) X Running tests C (4) DA C 1 - Crankshaft X During After fabrica- completion tion Examinations and tests 2 - Crankshaft coupling flange (non-integral) for main power transmissions TA Material certification Main diesel engines with diameter of cylinder bore, D > 300 mm (1) Item Design assessment index Product certification Certification April 2015 MAIN DIESEL ENGINES & THEIR AUXILIARIES - ITEM E - { All vessels/units (carriage of dangerous goods excepted) (15) (16) (14) (13) (12) (11) (9) (10) (8) (7) (6) (3) (4) (5) (1) (2) Table 4: Main diesel engines & their auxiliaries - item E - { As per NR217, Pt C, Ch 1, Sec 2 Type tests to be in accordance with stage A, B and C as per NR217, in the presence of Surveyor NDT of magnetic particle and ultrasonic Material test is required if bore > 400 mm Material tests are also required for parts made of material other than steel NDT of magnetic particle or liquid penetrant (if bore > 400 mm) and ultrasonic (all) NDT of magnetic particle or liquid penetrant and ultrasonic are required if bore > 400 mm NDT of magnetic particle or liquid penetrant (all) and ultrasonic (if bore > 400 mm) Material test is required if bore > 300 mm Material tests are required even these parts are not welded and for any material except grey cast iron NDT of magnetic particle or liquid penetrant if bore > 400 mm Material certification and test as per NR217, Pt C, Ch 1, Sec 14 For forged steel, test methods other than hydrostatic testing may be accepted e.g. suitable NDT and documented dimensional test Where the cooling space is sealed by the piston rod, or by the piston ron and the shell, the pressure test is to be carried out after the assembly See item Turbochargers Turbocharger air cooler are tested on the water side only Remarks NR 544, Sec 2 9 Bureau Veritas TA DA TA Control and safety devices (1) Mass produced diesel engines with diameter of cylinder bore, D < 300 mm (1) E5 E6 C TA Scavenging and supercharging compressors or blowers (1) E4 C (2) Turning gears of main diesel engines (1) E3 X Xs (2) X (2) X (2) Xh X X h, s Xh 29 - Engine driven pumps (oil, water, fuel, bilge) C Xh 28 - Engine driven air compressor if any (cylinders, covers, intercoolers and aftercoolers); air side, water side Heat exchangers (1) Xh Xh Xh Xh (16) Xh 27 - Scavenge pump cylinder 26 - Hydraulic system (piping pumps, actuators, etc for hydraulic drive of valves) E2 E1 25 - Fuel injection system (injection pump body pressure side, injection valve, injection pipes) 24 - Coolers, each side 23 - Exhaust pipe, cooling space X (2) X Xbt (3) X (2) X Xh 22 - Turbocharger, cooling space C C C C C C C C C C C C Xh (13) (14) 21 - Piston crown, cooling space (15) C Xh 20 - Exhaust valve, cooling space Running tests During After fabrica- completion tion Examinations and tests Product certification Item Material certification N° Design assessment index 10 Certification MAIN DIESEL ENGINES & THEIR AUXILIARIES - ITEM E - { As per NR217, Pt C, Ch 1, Sec 3 As per NR217, Pt C, Ch 1, Sec 2 Test to be done on board As per NR217, Pt C, Ch 1, Sec 2 Shaft and rotor where D > 300 mm Test to be carried out during bench trials of the engine of which these equipment are mounted As per NR217, Pt C, Ch 1, Sec 2 During load test As per NR217, Pt C, Ch 1, Sec 2 Type tests to be performed in accordance with NR217, Pt C, Ch 1, Sec 2, [4.3] (1) (1) (2) (1) (2) (3) (1) (2) (1) (2) Remarks NR 544, Sec 2 April 2015 E8 E7 N° Starting air receiver (1) 2 - Turbochargers not included as above 1 - Turbochargers having a power of 1000 kW and above and fitted on diesel engines as listed below: • main propulsion engines • engines driving electric generators, including emergency generators • engines driving other auxiliaries essential for safety and navigation and cargo pumps in tankers Turbochargers (1) Item C C (2) Material certification April 2015 DA or TA (3) TA Design assessment index Xh Xh, s During After fabrica- completion tion X X X Running tests Examinations and tests Product certification C C C Certification MAIN DIESEL ENGINES & THEIR AUXILIARIES - ITEM E - { (1) (3) (1) (2) As per NR217, Pt C, Ch 1, Sec 2 As per NR217, Pt C, Ch 1, Sec 14 Material test are required for shafts and rotors, including blades Turbochargers are to be designed and constructed according to sound marine practice and delivered with certificate relevant to the bench running test and the hydrostatic test as per Rules Remarks NR 544, Sec 2 Bureau Veritas 11 Bureau Veritas G3 G2 G1 N° with transmitted power P < 220 kW with transmitted power P ≥ 220 kW C 5 - Cardan shafts W C 4 - Thrust shafts 7 - Sterntubes bushes and other shaft bearings C 3 - Intermediate shafts W C 2 - Propeller shafts 6 - Sterntubes C 1 - Coupling W (2) with transmitted power P < 110 kW • C W Main propulsion shafting (1) with transmitted power P ≥ 110 kW • 2 - Other reduction and step-up gears: • • C DA DA DA DA DA DA DA DA TA Gears and couplings (1) 1 - Reduction and/or reverse gears intended for propulsion: TA (2) Material certification Auxiliary diesel engines (1) Item Design assessment index Xs (5) Xs (5) Xs (3) X Xh Xh (4) Xh X X Xh X Xh (3) Xh, s (6) Xh, s (6) X (4) X During After fabrica- completion tion X X X X X X Xbt Running tests Examinations and tests Product certification AUXILIARY MACHINERY - ITEM G - { W W C C C C C C W C W C C Certification 12 All vessels/units (carriage of dangerous goods excepted) Table 5: Auxiliary machinery - item G - { (4) (1) (2) (3) (6) (5) (4) As per NR217, Pt C, Ch 1, Sec 7 Material tests are required for all shaft components Parts of hydraulic couplings, clutches of hydraulic reverse gears and control units, hubs and hydraulic cylinders of controllable pitch propellers, including piping systems and associated fittings, are to be hydrostatically tested to 1,5 times the maximum working pressure Sterntubes, when machine-finished, and propeller shaft liners, when machine-finished on the inside and with an overthickness not exceeding 3 mm on the outside, are to be hydrostatically tested to 0,2 N/mm2 As per NR217, Pt C, Ch 1, Sec 6 Material tests as per NR216, Ch 2, Sec 3 for the following items: • pinions and wheel bodies • rims • plates and other elements intended for propulsion gear casings of welded construction Mechanical test and NDT are to be carried out for pinions and wheel forgings in accordance with NR216, Ch 2, Sec 3 Survey of shafts and their connections (flange couplings, hubs, bolt pins) as per item G3 Main propulsion shafting Static balancing test of rotating components in particular gear wheel and pinion shaft assemblies with the coupling part attached. Where n2⋅d ≥ 1,5⋅109, gear wheel and pinion shaft assemblies are also to undergo a dynamic balancing test Verification of cutting accuracy, meshing test and hydrostatic tests as per NR217 (1) (2) (3) As per NR217, Pt C, Ch 1, Sec 2 (1) Remarks NR 544, Sec 2 April 2015 Bureau Veritas G5 G4 C 4 - Pipes, valves and fittings (4) X Xh, ht C 3 - Load transmitting components Xs Xh, ht C X X Xh, ht (5) Xh Xs (4) 2 - Pressure components Xs Xs (3) X X X X Xh X Xh (4) Xh DA DA DA DA DA DA or TA (3) DA DA DA DA During After fabrica- completion tion X Xbt Xbt X (6) X X Running tests Examinations and tests Product certification 1 - Power unit power < 50 kW • (2) Steering gears (1) power ≥ 50 kW C 2 - Built-up and controllable pitch propeller (CPP) • C (2) Propellers (1) 1 - Solid propeller C W G3 11 - Thrust sliding-blocks W 9 - Coupling bolt or studs 10 - Flexible couplings W Item 8 - Propeller shaft liners N° Material certification April 2015 Design assessment index AUXILIARY MACHINERY - ITEM G - { Certification W C C C C W C W W As per NR217, Pt C, Ch 1, Sec 11 Material tests, including examinations for internal defects, to be performed to components subject to pressure or transmitting mechanical forces as per NR216. Works’ certificate may be accepted for low stressed parts, provided all characteristics for which verification is required are guaranteed NDT are to be carried out for mechanical components subjected to pressure or transmitting mechanical forces Tests for pipes, valves and fittings are to comply with NR217, Pt C, Ch 1, Sec 10, [20] (1) (2) (4) (3) (6) (5) (4) (3) As per NR217, Pt C, Ch 1, Sec 8 Material tests to be in accordance with NR216 in the presence of the Surveyor Mass produced propellers may be accepted within the framework of the type approval program of the Society Static balancing is required for all finished propellers in accordance with the specified ISO 484 tolerance class. Dynamic balance is required for propellers running above 500 rpm Required static balancing of complete built-up and CPP propellers may be replaced by an individual check of blade weight and gravity centre position Complete hydraulic system for the control of CPP mechanism is to be hydrotested at a pressure equal to 1,5 times the design pressure. The proper operation of the safety valve is to be tested in the presence of the Surveyor (1) (2) Remarks NR 544, Sec 2 13 G7 G6 N° Bureau Veritas W (5) C 2 - Thrusters intended for propulsion and steering W (2) 1 - Transverse thrusters intended for manoeuvring Thrusters and their prime movers (1) (2) (3) 3 - Systems 2 - Power unit 1 - Power transmitting components Windlasses (1) Item Material certification 14 DA or TA (4) TA Design assessment index X X X Xh, ht Xh, ht X Xh, ht X X X (3) (4) During After fabrica- completion tion X X X (5) (6) Running tests Examinations and tests Product certification AUXILIARY MACHINERY - ITEM G - { Certification C C C C As per NR217, Pt C, Ch 1, Sec 12 Thrusters developing power less than 110 kW are to be built in accordance with sound marine practice and tested as required to the satisfaction of the Surveyor Prime movers are to be tested in accordance with the requirements applicable to the type of mover used Mass produced thrusters may be accepted with the frame work of type approval program of the Society Material testing for parts of athwartship thrusters does not need to be witnessed by a Surveyor, provided full test reports are made available to him (1) (2) (5) (4) (3) (6) (5) (4) (3) As per NR217, Pt C, Ch 1, Sec 5 The material of component which are stressed by the pull of the chain when the cable lifter is disengaged (main shaft, cable lifter, brake bands, brake spindles, brake bolts, tension strap) must possess mechanical characteristics in conformity with NR216 Pressure test to be done to pressure components at 1,5 p, p being the working pressure. For working pressure over 200 bar, test pressure need not exceed p + 100 Tightness tests are to be performed on components to which this is appropriate Operational test at twice the nominal pull. Where manufacturing works do not have adequate facilities, the tests including the adjustment of the overload protection may be carried out on board the vessel. In these cases, functional testing in the manufacturer’s works is to be performed under load conditions Working test to be carried out in the presence of the Surveyor (1) (2) Remarks NR 544, Sec 2 April 2015 Bureau Veritas G8 N° Class 1: all in class 1 W Class 2: if not in class 1 W W Class 2: V > 1 and p⋅V > 100 and not in class 1 Class 3: all pressure vessels which are not class 1 or class 2 W Class 3: all pressure vessels and heat exchangers which are not class 1 or class 2 W (4) W (4) Class 2: if not class 1 or class 3 Class 3: p ≤ 0,7 and T ≤ 150 Class 1: p > 1,6 or T > 300 C W Class 2: (V ≤ 10 and p > 100) or (1 < p ≤ 50 and p⋅V>1000) 6 - Pressure vessels for thermal oil C Class 1: V > 10 and p⋅V > 1000 and p > 50 5 - Pressure vessels for liquid substances C Class 1: p > 100 or p⋅V > 300 4 - Pressure vessels for gaseous substances C Class 1: p > 20 or p⋅V > 20 or T > 350 3 - Pressure vessels for corrosive substances C W (6) Class 3: p⋅V ≤ 5 or V ≤ 2 2 - Pressure vessels for toxic substances W (6) C (3) (4) Class 2: if not class 1 or class 3 Class 1: (p > 3,2 and V > 2) or (p⋅V > 20 and V > 2) 1 - Steam generators or boilers Pressure equipment (1) (2) Item Material certification April 2015 DA DA DA DA DA DA DA DA DA DA DA Design assessment index Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s (5) During After fabrica- completion tion Running tests Examinations and tests Product certification AUXILIARY MACHINERY - ITEM G - { Certification C C C C C C C C C C C C C C C (4) (7) (8) (6) (5) (4) (3) (1) (2) As per NR217, Pt C, Ch 1, Sec 5 Definitions: p : Design pressure, in MPa V : Volume, in liters T : Design temperature, in °C tA : Actual thickness of the vessel, in mm In addition to the general requirement, material test for the construction of pressure parts of boilers, other steam generators, oil fired thermal oil heaters and exhaust gas thermal oil heaters to be witnessed by the Surveyor Material test to be witnessed by the Surveyor for class 1 pressure vessels and heat exchangers. This may be waived for mass produced small pressure vessels e.g. accumulators for valve controls, gas bottles, etc. Hydrostatic test of all class 1, class 2 and class 3 pressure vessels are to be witnessed by the Surveyor with the exception of mass produced pressure vessels which are built under the conditions stated in (6) Product certificate W may be accepted for mass produced small pressure vessels of class 1, class 2 and class 3 which are type approved by the Society As per NR217, Pt C, Ch 1, Sec 10, [20] The proof of the quality of materials for pipe Class II is to be in the form of an inspection certificate according to EN 10.204. 3.1 or equivalent Remarks NR 544, Sec 2 15 G9 G8 N° W Class 2: if not class 1 or class 3 Class 3: p ≤ 0,7 and T ≤ 60 Bureau Veritas 4 - Gas-consuming appliances 3 - Receptacle fittings subjected to pressure 2 - Other pipes 1 - Medium-pressure pipes Domestic gas installations (1) Class III piping system if design pressure exceeds 3,5 bar Class II piping system W W (8) W Class 2: 15 ≤ tA ≤ 40 9 - Oil firing equipment (7) C Class 1: tA > 40 8 - Whatever type of equipment C W Class 1: p > 1,6 or T > 150 7 - Pressure vessels for fuel oil, lubricating oil or flammable hydraulic oil Item Material certification 16 DA DA DA DA DA Design assessment index Xht (7) Xht (4) (5) Xh, ht (2) (3) X (6) Xh Xh Xh, s Xh, s Xh, s Xh, s Xh, s During After fabrica- completion tion X (8) Running tests Examinations and tests Product certification AUXILIARY MACHINERY - ITEM G - { Certification W W W C C C C C (8) (7) (6) (5) (4) (3) (1) (2) As per NR217, Pt C, Ch 1, Sec 13 Pressure test is carried out with air, an inert gas or liquid at a pressure of 20 bar above atmospheric pressure Gastightness test is carried out with air or an inert gas at a pressure of 3,5 bar above atmospheric pressure Tightness test, for concerning pipes, is to be carried out with air or an inert gas at a pressure of 1 bar above atmospheric pressure Leak test, for concerning pipes, is to be carried out at a pressure of 0,15 bar above atmospheric pressure Gastightness, tightness and leak tests for the pipes are deemed gastight if, after sufficient time to allow for normal balancing, no fall in the test pressure is observed during the following 10 minutes Tightness test is carried out with a foaming substance at the operating pressure All gas-consuming appliances shall be brought into service and tested at the nominal pressure to ensure that combustion is satisfactory with the regulating knobs in the different positions. Flame failure devices shall be checked to ensure that they operate satisfactorily Remarks NR 544, Sec 2 April 2015 2 - Class III piping system if design pressure exceeds 3,5 bar (4) 1 - Class II piping system Pumps and compressors (1) Item Bureau Veritas C 6 - Forced circulation pumps for main boilers G12 Xh Xht 3 - Systems Xh Xh Xh Xh DA X (5) (6) 2 - Power unit W DA or TA DA DA Xh Xh Xh Xh (3) During After fabrica- completion tion X X X Running tests Examinations and tests Product certification 1 - Pressure casings and oil lines Hydraulic system (1) C C 5 - Feed pumps for main boilers G11 Starting air receiver (1) W W W (2) (7) 4 - Bilge and fire pumps G10 3 - Class III piping system other than above N° Material certification April 2015 Design assessment index AUXILIARY MACHINERY - ITEM G - { Certification C C C C C W C C (7) (1) (1) (6) (7) (5) (4) (3) (1) (2) As per NR217, Pt C, Ch 1, Sec 10, [20] As per NR217, Pt C, Ch 1, Sec 2 As per NR217, Pt C, Ch 1, Sec 10, [20] The proof of the quality of materials for pipe Class II is to be in the form of an inspection certificate according to EN 10.204. 3.1 or equivalent Cylinders, covers and casings of pumps and compressors are to be subjected to an hydrostatic test. Tightness tests are to be performed on components to which this is appropriate Pumps within this category: • boiler feed water or forced circulating • fuel oil or other flammable oil • compressed air If of welded construction, welding steel pipes are to comply with the applicable requirements of NR467, Pt C, Ch 1, Sec 10. Welded joints in pipelines of Class II are to be tested in accordance with NR216 For main parts before assembling For product certificate C, alternative type of certificate may be accepted depending on the Survey Scheme. See NR217, Part A Remarks NR 544, Sec 2 17 1 - Class II Pipes, Piping (1) Bureau Veritas diameter > 100 mm • 4 - Remote controlled valves 3 - For plastic pipes diameter ≤ 100 mm G14 • 2 - Valves for pipe Class III 1 - Valves for pipe Class II Pipe fittings (1) C C W C C 4 - Plastic piping W C (2) C Item 3 - Hose assemblies and compensators G13 2 - Class III N° Material certification 18 DA DA DA TA (6) Design assessment index X (2) X (2) X X (3) X (3) X Xh (3) Xh (3) Xh (3) Xh Xh (7) Xh (4) Xh (4) (5) During After fabrica- completion tion X Running tests Examinations and tests Product certification AUXILIARY MACHINERY - ITEM G - { Certification C C C W C C C W C As per NR217, Pt C, Ch 1, Sec 10, [20] If of welded construction, welding steel pipes are to comply with the applicable requirements of NR467, Pt C, Ch 1, Sec 10. Welded joints in pipelines of Class II are to be tested in accordance with NR216 The following valves are to be subjected in the manufacture’s work to an hydraulic pressure test in the presence of the Surveyor and are also subjected to undergo a tightness test at 1,0 times the nominal pressure: • valves of pipe Class II to 1,5 PR • valves mounted on the vessel’s side not less than 5 bar (1) (2) (3) (7) (6) (5) (4) (3) As per NR217, Pt C, Ch 1, Sec 10, [20] The proof of the quality of materials is to be in the form of an inspection certificate according to EN 10.204. 3.1 or equivalent If of welded construction, welding steel pipes are to comply with the applicable requirements of NR467, Pt C, Ch 1, Sec 10. Welded joints in pipelines of Class II are to be tested in accordance with NR216 All pipe systems are to be tested for leakage under operational conditions. If necessary, special techniques other than hydraulic pressure tests are to be applied: • heating coils in tanks and fuel lines must be tested to not less than 1,5 PB but in no case less than 4 bar • liquefied gas process piping systems are to be leak tested (by air, halides, etc.) to a pressure depending on the leak detection method applied All Class II pipes (and other concerning items) having a design pressure PR greater than 3,5 bar shall be subjected to an hydraulic pressure test in the presence of the Surveyor Relevant tests are to be carried out on each type and each size as per NR467, Pt C, Ch 1, Sec 10, [2.1.3] Hydrostatic tests under supervision of the Society (1) (2) Remarks NR 544, Sec 2 April 2015 Bureau Veritas K3 K2 K1 N° power < 50 kW/kVA power ≥ 50 kW/kVA power < 50 kW/kVA power ≥ 50 kW/kVA power ≥ 50 kW/kVA power < 50 kW/kVA • • Transformers (1) • • Electrical machines (1) • • Generators (1) Item W C W C Material certification TA TA TA X (2) X (2) X (2) (3) X (2) (3) X (2) (3) X (2) (3) During After fabrica- completion tion X X X X X X Running tests Examinations and tests Product certification ELECTRICAL INSTALLATIONS - ITEM K - { Design assessment index April 2015 W C W C W C Certification All vessels/units (carriage of dangerous goods excepted) Table 6: Electrical installations - item K - { As per NR217, Pt C, Ch 2, Sec 4 Power transformers are to be tested according to IEC 60076 (1) (2) (3) As per NR217, Pt C, Ch 2, Sec 3 Tests to be performed: • temperature rise test • overload test • short-circuit test • high voltage test • overspeed test • measurement of insulation resistance All electrical machines are to be tested at manufacturer’s work. When the test is not specified, the requirements of IEC 60034 apply As per NR217, Pt C, Ch 2, Sec 3 Tests to be performed: • temperature rise test • overload test • short-circuit test • high voltage test • overspeed test • measurement of insulation resistance All electrical machines are to be tested at manufacturer’s work. When the test is not specified, the requirements of IEC 60034 apply (1) (2) (3) (1) (2) Remarks NR 544, Sec 2 19 Bureau Veritas power < 2 kW/kVA • Cables and insulated wires (1) Control, monitoring, alarm and safety systems (1) K8 K9 power < 100 kW/kVA • Switchgear (1) power ≥ 100 kW/kVA (2) • Switchboards (1) power ≥ 2 kW/kVA • Storage battery chargers (1) Storage batteries (1) Item K7 K6 K5 K4 N° Material certification 20 TA TA (2) TA (2) DA or TA DA or TA TA TA Design assessment index X X X X (3) X X During After fabrica- completion tion X (2) X X X X X X (2) Running tests Examinations and tests Product certification ELECTRICAL INSTALLATIONS - ITEM K - { Certification C W W W C W C W As per NR217, Pt C, Ch 2, Sec 7 Including switchboards for emergency generator sets Tests to be performed: • operational test • high voltage test • insulation resistance measurement As per NR217, Pt C, Ch 2, Sec 7. As a general principle, switchgear shall be type approved, designed and constructed in accordance with standard IEC, EN or other standards recognized by the Society As per NR217, Pt C, Ch 2, Sec 12 As a general principle, the use of the types of cables and wired according to IEC 60092 is permitted As per NR217, Pt C, Ch 2, Sec 13 Operational test to be performed (1) (2) (1) (2) (1) (2) As per NR217, Pt C, Ch 2, Sec 5 (1) (1) (2) (3) As per NR217, Pt C, Ch 2, Sec 5 The following shall be tested: • installation of storage batteries • ventilation of battery rooms, cupboards/containers; and cross-section of ventilation ducts • storage battery charging equipment • required caution labels and information plates (1) (2) Remarks NR 544, Sec 2 April 2015 power < 50 kW/kVA • Item Bureau Veritas power < 50 kW/kVA • 2 - Class 3, class 4 and class 5 K12 1 - Class 1 and class 2 Computer systems (1) power ≥ 50 kW/kVA K11 • Electrical propulsion plants (1) power ≥ 50 kW/kVA Power electronics (1) K10 • N° DA or TA TA TA W (2) DA or TA (3) C (2) (3) Material certification April 2015 Design assessment index X (4) X (4) X (2) X (2) X (5) X (5) X (2) X (2) During After fabrica- completion tion X X X (6) (7) X (6) (7) X (3) X (3) Running tests Examinations and tests Product certification ELECTRICAL INSTALLATIONS - ITEM K - { Certification C W W C W C As per NR217, Pt C, Ch 2, Sec 15 Material certificate for shafts. Shafts are to be made of material complying with NR216, Ch 2, Sec 3 or, where rolled products are allowed in place of forgings, with NR216, Ch 2, Sec 1 Shaft material for electric propulsion motors and for main engine driven generators where the shaft is part of the propulsion shafting is to be certified by the Society If appropriate, where welded parts are foreseen on shafts and rotors, the provisions of NR216, Chapter 5 apply Type test are to be carried out on a prototype machine or on the first of a batch of machines, and routine tests carried out on the subsequent machines Functioning of the propulsion plant shall be proved by dock trial before river trials Testing during trial voyages as per NR217, Pt C, Ch 2, Sec 17 As per NR217, Pt C, Ch 2, Sec 16 Following test shall be carried out in the manufacturer’s works: • function test • operating conditions simulation • fault simulation • simulation of the application environment (1) (2) (1) (2) (7) (6) (5) (4) (3) (3) As per NR217, Pt C, Ch 2, Sec 14 Routine tests to be performed: • voltage test • insulation resistance test Operational test to be performed on the subsequent machines (1) (2) Remarks NR 544, Sec 2 21 Bureau Veritas Grey water treatment plants (1) S5 S7 Oily water separator (OWS) systems (1) Onboard NOx monitoring systems (1) Advanced water treatment plants (1) S4 S6 Anti-fouling system (1) Incinerator (1) S2 Material certification During After fabrica- completion tion Running tests Examinations and tests Product certification Remarks TA TA TA TA TA (2) TA TA Xh X X X X X Xh X X X X X X C C C C C C C In accordance with International Convention on the Control of Harmful and Anti-fouling Systems, 2001, Annex 4, Appendices 1 and 2 Anti-fouling paint are to be a type approved by the Society, on the basis of the following criteria: • TBT-free • small quantities of organotin compounds acting as a chemical catalyst are allowed provided their concentration does not exceed 2500 mg total tin per kg of dry paint (1) In accordance with IMO Resolution MEPC. 107 (49) Where NOx reduction methods (such as water injection, fuel oil emulsification, charge air humidification, exhaust gas after-treatment) are used, they are to be approved by the Society and taken into account in type approval certification of the engine (1) (1) In accordance with IMO Resolution MEPC. 159 (55) (1) (1) In accordance with IMO Resolution MEPC. 159 (55) In accordance with IMO Resolution MEPC. 76 (40) as amended by Resolution MAPC.93 (45) and Annex VI of MARPOL 73/78, Appendix IV (1) (2) In accordance with IMO Resolution MEPC. 159 (55) (1) Pollution prevention installation covered by additional class notation Cleanvessel as per NR217, Pt D, Ch 2, Sec 11 Item S3 Sewage treatment plant (1) S1 S N° Design assessment index POLLUTION PREVENTION INSTALLATION COVERED BY ADDITIONAL CLASS NOTATION CLEANVESSEL - ITEM S - { Certification 22 All vessels/units (carriage of dangerous goods excepted) Table 7: Pollution prevention installation covered by additional class notation Cleanvessel - item S - { NR 544, Sec 2 April 2015 Exhaust gas cleaning (EGC) systems (1) Oil content meter Oil sealing glands Leak detector for refrigeration systems S9 S10 S11 Item S8 N° Material certification April 2015 TA TA TA TA Design assessment index X X X X During After fabrica- completion tion X X X X Running tests Examinations and tests Product certification C C C C Certification (1) In accordance with IMO Resolution MEPC.184 (59): 2009 Guidelines for exhaust gas cleaning systems Remarks POLLUTION PREVENTION INSTALLATION COVERED BY ADDITIONAL CLASS NOTATION CLEANVESSEL - ITEM S - { NR 544, Sec 2 Bureau Veritas 23 NR 544, Sec 3 SECTION 3 1 1.1 ALL VESSELS/UNITS (CARRIAGE OF DANGEROUS GOODS EXCEPTED) WITH ASSIGNMENT OF CHARACTER OF CONSTRUCTION µ Summary Vessels/units with assignment of character of construction µ 1.1.1 Provisions related to survey at works for assignment of character of construction intended to carry dangerous goods, are summarized in the Table below. µ for all vessels/units, excepted those ALL VESSELS/UNITS (CARRIAGE OF DANGEROUS GOODS EXCEPTED) with assignment of character of construction µ Item 24 Title Reference Item A Raw materials for hull Tab 8 Item B Hull outfitting Tab 9 Item C Fire protection, detection and extinguishing Tab 10 Item E Main diesel engine engines & their auxiliaries Tab 11 Item G Auxiliary machinery Tab 12 Item K Electrical installations Tab 13 Item S Pollution prevention installation covered by additional class notation Cleanvessel Tab 14 Bureau Veritas April 2015 Bureau Veritas A9 A8 W TA TA W 4 - Adhesives W W 3 - Core material for sandwiches Cast steel shaft brackets (1) W 2 - Reinforcement fibers DA DA (1) TA (3) TA (3) TA (3) Welding consumables (1) A7 W 1 - Resin systems Transition joints steel / aluminium alloy (1) A6 W DA (1) Aluminium alloy plates, profiles, bars and tubes. (1) A5 W W Composite materials Iron castings (1) Steel castings (1) W W 2 - Tubes (2) Steel forgings (1) W 1 - Plates, sections & bars (1) Steel plates and profiles Item A4 A3 A2 A1 N° Material certification X (2) Xs (2) X (2) During After fabrica- completion tion Running tests Examinations and tests Product certification RAW MATERIALS FOR HULL - ITEM A - µ Design assessment index April 2015 W W W W W D D W Certification All vessels/units (carriage of dangerous goods excepted) Table 8: Raw materials for hull - item A - µ (1) (2) As per NR217, Pt B, Ch 7, Sec 3 Vibration analysis is recommended for single arm propeller shaft DA for structure assembly Representative sample of the structural assembly is to be carried out by a testing laboratory accepted by the Society TA as per NR546, Sec 8 (1) (2) (3) As per NR216, Ch 5, Sec 2 As per NR216, Ch 3, Sec 2 As per NR216, Ch 3, Sec 2 As per NR216, Ch 2, Sec 3 As per NR216, Ch 2, Sec 3 As per NR216, Ch 2, Sec 3 As per NR216, Ch 2, Sec 1 As per NR216, Ch 2, Sec 2 (1) (1) (1) (1) (1) (1) (1) (2) Remarks NR 544, Sec 3 25 Bureau Veritas W W W Sidescuttles and windows (1) Shell doors Hatchcovers (1) Watertight doors B6 B7 B8 B9 B10 External ramp (1) B11 Movable deck and inner ramp (1) B12 Independent tanks B13 Elastic bedding W Ropes (Steel wire ropes and fibre ropes) (1) B5 W W W W W Anchor chain cable accessories (1) (shackles, swivels and other attachment pieces) W W B4 Anchor chain cables (1) B3 W W 2 - Rudder blade / nozzle shell Anchors (1) W Item Material certification 1 - Rudder stock, shaft, pintles, coupling Rudders / nozzles (1) B2 B1 N° DA DA DA DA DA DA DA TA TA TA DA DA Design assessment index X X X X X X X X Xh (1) X Xs Xh (1) Xhose Xhose (1) X (2) X (2) Xs (2) Xs (2) Xs Xh (2) X During After fabrica- completion tion X X Running tests Examinations and tests Product certification HULL OUTFITTING - ITEM B - µ W W W W W W W W W W W W W W Certification 26 All vessels/units (carriage of dangerous goods excepted) Table 9: Hull outfitting - item B - µ As per NR217, Pt B, Ch 7, Sec 4 Tests as per NR216, Ch 4, Sec 3 (1) (2) As per NR217, Pt B, Ch 6, Sec 6 Structural test is to be carried out for independent tanks not used as cargo tanks (1) (1) As per NR217, Pt B, Ch 6, Sec 6 Structural test is to be carried out for watertight doors below freeboard or bulkhead deck either before or after the door is fitted on board (1) (1) As per NR217, Pt B, Ch 6, Sec 5 (1) Hose test as per NR217, Pt B, Ch 8, Sec 3 As per NR217, Pt B, Ch 7, Sec 4 Tests as per NR216, Ch 4, Sec 1 (1) (2) (1) As per NR217, Pt B, Ch 7, Sec 4 Tests as per NR216, Ch 4, Sec 1 As per NR217, Pt B, Ch 7, Sec 4 Additional approval for manufacturing process is required for rolled bars of grade K2 and K3 (or Q2 and Q3) (1) (2) (1) (2) As per NR217, Pt B, Ch 7, Sec 4 As per NR217, Pt B, Ch 7, Sec 1 Leak test is to be carried out for double plate rudder as per NR217, Pt B, Ch 8, Sec 3 (1) (1) (2) Remarks NR 544, Sec 3 April 2015 Bureau Veritas W 4 - Water spray nozzles W 5 - Water spray nozzles W 3 - Discharge nozzles Portable fire extinguishers (1) Detection and alarm system (1) C7 4 - Extinguishing agents W 2 - Pressure tank 1 - Piping system W W Fixed gas fire extinguishing system (1) W 4 - Pressure water tank TA TA TA TA DA TA XS Xh Xh Xh Xh X 2 - Pump prime movers 3 - Water spray piping system Xh DA TA 1 - Pressure pumps Automatic pressure water spraying system (1) W 3 - Hoses X Xh Xh Xh TA TA TA During After fabrica- completion tion X X X X X Running tests Examinations and tests 2 - Pump prime movers W W Material certification 1 - Fire pumps C6 C5 C4 C3 Fire dampers (1) C2 Water supply system (1) Fire bulkheading, fire doors (1) Item C1 N° Design assessment index Product certification W W W W W W W W W W W W W W W W W Certification April 2015 (1) (1) (1) (1) (1) (1) (1) FIRE PROTECTION, DETECTION AND EXTINGUISHING - ITEM C - µ All vessels/units (carriage of dangerous goods excepted) Table 10: Fire protection, detection and extinguishing - item C - µ As per NR217, Pt C, Ch 3, Sec 3 As per NR217, Pt C, Ch 3, Sec 4, [2] As per NR217, Pt C, Ch 3, Sec 4, [4] As per NR217, Pt C, Ch 3, Sec 4, [3] As per NR217, Pt C, Ch 3, Sec 4, [1] As per NR217, Pt C, Ch 3, Sec 1, [1] As per NR217, Pt C, Ch 3, Sec 1, [1] Remarks NR 544, Sec 3 27 Bureau Veritas E1 N° W (4) 5 - Pistons rods W (5) (9) 9 - Steel cylinder covers W (4) 16 - Steer gear wheels for camshaft drives 18 - Cylinder cover, cooling space 17 - Cylinder liner, over the whole length of cooling space W (9) 15 - Bolts and studs for cylinder covers, crossheads, main bearings and connecting rod bearings; nuts for tie rods W 13 - Tie rods W (12) W 12 - Entablatures of welded construction 14 - Shaft and rotors, including blades for turbochargers W 11 - Frames and crankcases of welded construction 10 - Bedplates of welded construction; plates and transverse W bearing girders made of forged or cast steel (5) (10) W (9) W (4) 8 - Cylinder liners 7 - Crossheads W W (4) (5) 4 - Steel piston crowns 6 - Connecting rods, together with connecting rod bearing caps W (4) 3 - Coupling bolts for crankshaft DA W W (4) 1 - Crankshaft 2 - Crankshaft coupling flange (non-integral) for main power transmissions TA Material certification Main diesel engines with diameter of cylinder bore, D > 300 mm (1) Item Design assessment index Xs (11) Xs (11) Xs (11) Xs Xs (6) Xs (8) Xs (7) Xs (6) Xs (3) X Xh (13) Xh X X X Xh X X X Xh Xh X Xh Xh X X X During After fabrica- completion tion X (2) Running tests Examinations and tests Product certification MAIN DIESEL ENGINES & THEIR AUXILIARIES - ITEM E - µ W W W W W W W W W W W W W W W W W W W Certification 28 All vessels/units (carriage of dangerous goods excepted) (15) (16) (14) (13) (12) (11) (9) (10) (8) (7) (6) (3) (4) (5) (1) (2) Table 11: Main diesel engines & their auxiliaries - item E - µ As per NR217, Pt C, Ch 1, Sec 2 Type tests to be in accordance with stage A, B and C as per NR217, in the presence of the Surveyor NDT of magnetic particle and ultrasonic Material test is required if bore > 400 mm Material tests are also required for parts made of material other than steel NDT of magnetic particle or liquid penetrant (if bore > 400 mm) and ultrasonic (all) NDT of magnetic particle or liquid penetrant and ultrasonic are required if bore > 400 mm NDT of magnetic particle or liquid penetrant (all) and ultrasonic (if bore > 400 mm) Material test is required if bore > 300 mm Material tests are required even these parts are not welded and for any material except grey cast iron NDT of magnetic particle or liquid penetrant if bore > 400 mm Material certification and test as per NR217, Pt C, Ch 1, Sec 14 For forged steel, test methods other than hydrostatic testing may be accepted e.g. suitable NDT and documented dimensional test Where the cooling space is sealed by the piston rod, or by the piston ron and the shell, the pressure test is to be carried out after the assembly See item Turbochargers Turbocharger air cooler are tested on the water side only Remarks NR 544, Sec 3 April 2015 Bureau Veritas DA TA Control and safety devices (1) Mass produced diesel engines with diameter of cylinder bore, D < 300 mm (1) E5 E6 W TA Scavenging and supercharging compressors or blowers (1) E4 W (2) Turning gears of main diesel engines (1) E3 X Xs (2) X (2) X (2) Xh X X h, s Xh 29 - Engine driven pumps (oil, water, fuel, bilge) TA Xh 28 - Engine driven air compressor if any (cylinders, covers, intercoolers and aftercoolers); air side, water side Heat exchangers (1) Xh Xh Xh Xh (16) 27 - Scavenge pump cylinder 26 - Hydraulic system (piping pumps, actuators, etc for hydraulic drive of valves) 25 - Fuel injection system (injection pump body pressure side, injection valve, injection pipes) 24 - Coolers, each side W Xh 22 - Turbocharger, cooling space Xh Xh (13) (14) 21 - Piston crown, cooling space 23 - Exhaust pipe, cooling space Xh 20 - Exhaust valve, cooling space (15) Xh During After fabrica- completion tion X (2) X Xbt (3) X X Running tests Examinations and tests 19 - Cylinder jacket, cooling space Item E2 E1 N° Material certification April 2015 Design assessment index Product certification W W W W W W W W W W W W W W Certification MAIN DIESEL ENGINES & THEIR AUXILIARIES - ITEM E - µ As per NR217, Pt C, Ch 1, Sec 2 As per NR217, Pt C, Ch 1, Sec 2 Shaft and rotor where D > 300 mm Test to be carried out during bench trials of the engine of which these equipment are mounted As per NR217, Pt C, Ch 1, Sec 2 During load test As per NR217, Pt C, Ch 1, Sec 2 Type tests to be performed in accordance with NR217, Pt C, Ch 1, Sec 2, [4.3] (1) (2) (3) (1) (2) (1) (2) As per NR217, Pt C, Ch 1, Sec 3 (1) (1) Remarks NR 544, Sec 3 29 E8 E7 N° Starting air receiver (1) 2 - Turbochargers not included as above 1 - Turbochargers having a power of 1000 kW and above and fitted on diesel engines as listed below: • main propulsion engines • engines driving electric generators, including emergency generators • engines driving other auxiliaries essential for safety and navigation and cargo pumps in tankers Turbochargers (1) Item Material certification W W (2) DA or TA (3) TA Design assessment index 30 Xh Xh, s During After fabrica- completion tion X X X Running tests Examinations and tests Product certification W W W Certification MAIN DIESEL ENGINES & THEIR AUXILIARIES - ITEM E - µ (1) (3) (1) (2) As per NR217, Pt C, Ch 1, Sec 2 As per NR217, Pt C, Ch 1, Sec 14 Material test are required for shafts and rotors, including blades Turbochargers are to be designed and constructed according to sound marine practice and delivered with certificate relevant to the bench running test and the hydrostatic test as per Rules Remarks NR 544, Sec 3 Bureau Veritas April 2015 Bureau Veritas G3 G2 G1 N° with transmitted power P < 220 kW with transmitted power P ≥ 220 kW W 5 - Cardan shafts W W 4 - Thrust shafts 7 - Sterntubes bushes and other shaft bearings W 3 - Intermediate shafts W W 2 - Propeller shafts 6 - Sterntubes W 1 - Coupling W (2) with transmitted power P < 110 kW • W W W Main propulsion shafting (1) with transmitted power P ≥ 110 kW • 2 - Other reduction and step-up gears: • • 1 - Reduction and/or reverse gears intended for propulsion: DA DA DA DA DA DA DA DA DA Gears and couplings (1) (2) TA Auxiliary diesel engines (1) Item Material certification Xs (5) Xs (5) Xs (3) X Xh Xh (4) Xh X X Xh X Xh (3) Xh, s (6) Xh, s (6) X (4) X During After fabrica- completion tion X X X X X X Xbt Running tests Examinations and tests Product certification AUXILIARY MACHINERY - ITEM G - µ Design assessment index April 2015 W W W W W W W W W W W W W Certification All vessels/units (carriage of dangerous goods excepted) Table 12: Auxiliary machinery - item G - µ (4) (1) (2) (3) (6) (5) (4) As per NR217, Pt C, Ch 1, Sec 7 Material tests are required for all shaft components Parts of hydraulic couplings, clutches of hydraulic reverse gears and control units, hubs and hydraulic cylinders of controllable pitch propellers, including piping systems and associated fittings, are to be hydrostatically tested to 1,5 times the maximum working pressure Sterntubes, when machine-finished, and propeller shaft liners, when machine-finished on the inside and with an overthickness not exceeding 3 mm on the outside, are to be hydrostatically tested to 0,2 N/mm2 As per NR217, Pt C, Ch 1, Sec 6 Material tests as per NR216, Ch 2, Sec 3 for the following items: • pinions and wheel bodies • rims • plates and other elements intended for propulsion gear casings of welded construction Mechanical test and NDT are to be carried out for pinions and wheel forgings in accordance with NR216, Ch 2, Sec 3 Survey of shafts and their connections (flange couplings, hubs, bolt pins) as per item G3 Main propulsion shafting Static balancing test of rotating components in particular gear wheel and pinion shaft assemblies with the coupling part attached. Where n2⋅d ≥ 1,5⋅109, gear wheel and pinion shaft assemblies are also to undergo a dynamic balancing test Verification of cutting accuracy, meshing test and hydrostatic tests as per NR217 (1) (2) (3) As per NR217, Pt C, Ch 1, Sec 2 (1) Remarks NR 544, Sec 3 31 Bureau Veritas G5 G4 W 4 - Pipes, valves and fittings (4) X Xh, ht Xh, ht W Xs W 3 - Load transmitting components X X Xh, ht (5) Xh Xs (4) 2 - Pressure components Xs Xs (3) X X X X Xh X Xh (4) Xh DA DA DA DA DA DA or TA (3) DA DA DA DA During After fabrica- completion tion X Xbt Xbt X (6) X X Running tests Examinations and tests Product certification 1 - Power unit power < 50 kW • (2) Steering gears (1) power ≥ 50 kW W 2 - Built-up and controllable pitch propeller (CPP) • W (2) Propellers (1) 1 - Solid propeller C W G3 11 - Thrust sliding-blocks W 9 - Coupling bolt or studs 10 - Flexible couplings W 8 - Propeller shaft liners Item N° Material certification 32 Design assessment index AUXILIARY MACHINERY - ITEM G - µ Certification W W W W W W C W W (4) (3) (1) (2) (6) (5) (4) (1) (2) (3) As per NR217, Pt C, Ch 1, Sec 11 Material tests, including examinations for internal defects, to be performed to components subject to pressure or transmitting mechanical forces as per NR216 NDT are to be carried out for mechanical components subjected to pressure or transmitting mechanical forces Tests for pipes, valves and fittings are to comply with NR217, Pt C, Ch 1, Sec 10, [20] As per NR217, Pt C, Ch 1, Sec 8 Material tests to be in accordance with NR216 Mass produced propellers may be accepted within the framework of the type approval program of the Society Static balancing is required for all finished propellers in accordance with the specified ISO 484 tolerance class. Dynamic balance is required for propellers running above 500 rpm Required static balancing of complete built-up and CPP propellers may be replaced by an individual check of blade weight and gravity centre position Complete hydraulic system for the control of CPP mechanism is to be hydrotested at a pressure equal to 1,5 times the design pressure. The proper operation of the safety valve is to be tested in the presence of the Surveyor Remarks NR 544, Sec 3 April 2015 G7 G6 N° Bureau Veritas W (5) W 2 - Thrusters intended for propulsion and steering W (2) 1 - Transverse thrusters intended for manoeuvring Thrusters and their prime movers (1) (2) (3) 3 - Systems 2 - Power unit 1 - Power transmitting components Windlasses (1) Item Material certification April 2015 DA or TA (4) TA Design assessment index X X X Xh, ht Xh, ht X Xh, ht X X X (3) (4) During After fabrica- completion tion X X X (5) (6) Running tests Examinations and tests Product certification AUXILIARY MACHINERY - ITEM G - µ Certification W W W W As per NR217, Pt C, Ch 1, Sec 12 Thrusters developing power less than 110 kW are to be built in accordance with sound marine practice and tested as required to the satisfaction of the Surveyor Prime movers are to be tested in accordance with the requirements applicable to the type of mover used Mass produced thrusters may be accepted with the frame work of type approval program of the Society Material testing for parts of athwartship thrusters does not need to be witnessed by a Surveyor, provided full test reports are made available to him (1) (2) (5) (4) (3) (6) (5) (4) (3) As per NR217, Pt C, Ch 1, Sec 5 The material of component which are stressed by the pull of the chain when the cable lifter is disengaged (main shaft, cable lifter, brake bands, brake spindles, brake bolts, tension strap) must possess mechanical characteristics in conformity with NR216 Pressure test to be done to pressure components at 1,5 p, p being the working pressure. For working pressure over 200 bar, test pressure need not exceed p + 100 Tightness tests are to be performed on components to which this is appropriate Operational test at twice the nominal pull. Where manufacturing works do not have adequate facilities, the tests including the adjustment of the overload protection may be carried out on board the vessel. In these cases, functional testing in the manufacturer’s works is to be performed under load conditions Working test to be carried out in the presence of the Surveyor (1) (2) Remarks NR 544, Sec 3 33 Bureau Veritas G8 N° W Class 2: if not in class 1 W W Class 2: V > 1 and p⋅V > 100 and not in class 1 Class 3: all pressure vessels which are not class 1 or class 2 W Class 3: all pressure vessels and heat exchangers which are not class 1 or class 2 W (4) W (4) Class 2: if not class 1 or class 3 Class 3: p ≤ 0,7 and T ≤ 150 Class 1: p > 1,6 or T > 300 W W Class 2: (V ≤ 10 and p > 100) or (1 < p ≤ 50 and p⋅V>1000) 6 - Pressure vessels for thermal oil W Class 1: V > 10 and p⋅V > 1000 and p > 50 5 - Pressure vessels for liquid substances W Class 1: p > 100 or p⋅V > 300 4 - Pressure vessels for gaseous substances W W Class 1: p > 20 or p⋅V > 20 or T > 350 3 - Pressure vessels for corrosive substances Class 1: all in class 1 C W (6) Class 3: p⋅V ≤ 5 or V ≤ 2 2 - Pressure vessels for toxic substances W (6) W (3) (4) Class 2: if not class 1 or class 3 Class 1: (p > 3,2 and V > 2) or (p⋅V > 20 and V > 2) 1 - Steam generators or boilers Pressure equipment (1) (2) Item Material certification 34 DA DA DA DA DA DA DA DA DA DA DA Design assessment index Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s (5) During After fabrica- completion tion Running tests Examinations and tests Product certification AUXILIARY MACHINERY - ITEM G - µ Certification W W W W W W W W W W W W W W W (4) (7) (8) (6) (5) (4) (3) (1) (2) As per NR217, Pt C, Ch 1, Sec 5 Definitions: p : Design pressure, in MPa V : Volume, in litres T : Design temperature, in °C tA : Actual thickness of the vessel, in mm In addition to the general requirement, material test for the construction of pressure parts of boilers, other steam generators, oil fired thermal oil heaters and exhaust gas thermal oil heaters to be witnessed by the Surveyor Material test to be witnessed by the Surveyor for class 1 pressure vessels and heat exchangers. This may be waived for mass produced small pressure vessels e.g. accumulators for valve controls, gas bottles, etc. Hydrostatic test of all class 1, class 2 and class 3 pressure vessels are to be witnessed by the Surveyor with the exception of mass produced pressure vessels which are built under the conditions stated in (6) Product certificate W may be accepted for mass produced small pressure vessels of class 1, class 2 and class 3 which are type approved by the Society As per NR217, Pt C, Ch 1, Sec 10, [20] The proof of the quality of materials for pipe Class II is to be in the form of an inspection certificate according to EN 10.204. 3.1 or equivalent Remarks NR 544, Sec 3 April 2015 G9 G8 N° W W Class 2: if not class 1 or class 3 Class 3: p ≤ 0,7 and T ≤ 60 Class II piping system Bureau Veritas 4 - Gas-consuming appliances 3 - Receptacle fittings subjected to pressure 2 - Other pipes 1 - Medium-pressure pipes Domestic gas installations (1) Class III piping system if design pressure exceeds 3,5 bar W W (8) W Class 2: 15 ≤ tA ≤ 40 9 - Oil firing equipment (7) W Class 1: tA > 40 8 - Whatever type of equipment W Class 1: p > 1,6 or T > 150 7 - Pressure vessels for fuel oil, lubricating oil or flammable hydraulic oil Item Material certification April 2015 DA DA DA DA DA Design assessment index Xht (7) Xht (4) (5) Xh, ht (2) (3) X (6) Xh Xh Xh, s Xh, s Xh, s Xh, s Xh, s During After fabrica- completion tion X (8) Running tests Examinations and tests Product certification AUXILIARY MACHINERY - ITEM G - µ Certification W W W W W W W W (8) (7) (6) (5) (4) (3) (1) (2) As per NR217, Pt C, Ch 1, Sec 13 Pressure test is carried out with air, an inert gas or liquid at a pressure of 20 bar above atmospheric pressure Gastightness test is carried out with air or an inert gas at a pressure of 3,5 bar above atmospheric pressure Tightness test, for concerning pipes, is to be carried out with air or an inert gas at a pressure of 1 bar above atmospheric pressure Leak test, for concerning pipes, is to be carried out at a pressure of 0,15 bar above atmospheric pressure Gastightness, tightness and leak tests for the pipes are deemed gastight if, after sufficient time to allow for normal balancing, no fall in the test pressure is observed during the following 10 minutes Tightness test is carried out with a foaming substance at the operating pressure All gas-consuming appliances shall be brought into service and tested at the nominal pressure to ensure that combustion is satisfactory with the regulating knobs in the different positions. Flame failure devices shall be checked to ensure that they operate satisfactorily Remarks NR 544, Sec 3 35 2 - Class III piping system if design pressure exceeds 3,5 bar (4) 1 - Class II piping system Pumps and compressors (1) Item Bureau Veritas W 6 - Forced circulation pumps for main boilers G12 Xh Xht 3 - Systems Xh Xh Xh 2 - Power unit DA X (5) (6) Xh W DA or TA DA DA Xh Xh Xh Xh (3) During After fabrica- completion tion X X X Running tests Examinations and tests Product certification 1 - Pressure casings and oil lines Hydraulic system (1) W W 5 - Feed pumps for main boilers G11 Starting air receiver (1) W W W (2) (7) 4 - Bilge and fire pumps G10 3 - Class III piping system other than above N° Material certification 36 Design assessment index AUXILIARY MACHINERY - ITEM G - µ Certification W W W W W W W W (7) (1) (1) (6) (7) (5) (4) (3) (1) (2) As per NR217, Pt C, Ch 1, Sec 10, [20] As per NR217, Pt C, Ch 1, Sec 2 As per NR217, Pt C, Ch 1, Sec 10, [20] The proof of the quality of materials for pipe Class II is to be in the form of an inspection certificate according to EN 10.204. 3.1 or equivalent Cylinders, covers and casings of pumps and compressors are to be subjected to an hydrostatic test. Tightness tests are to be performed on components to which this is appropriate Pumps within this category: • boiler feed water or forced circulating • fuel oil or other flammable oil • compressed air If of welded construction, welding steel pipes are to comply with the applicable requirements of NR467, Pt C, Ch 1, Sec 10. Welded joints in pipelines of Class II are to be tested in accordance with NR216 For main parts before assembling For product certificate C, alternative type of certificate may be accepted depending on the Survey Scheme. See NR217, Part A Remarks NR 544, Sec 3 April 2015 1 - Class II Pipes, Piping (1) Bureau Veritas diameter > 100 mm • 4 - Remote controlled valves 3 - For plastic pipes diameter ≤ 100 mm G14 • 2 - Valves for pipe Class III 1 - Valves for pipe Class II Pipe fittings (1) W W W W W 4 - Plastic piping W W (2) W Item 3 - Hose assemblies and compensators G13 2 - Class III N° Material certification April 2015 DA DA DA TA (6) Design assessment index X (2) X (2) X X (3) X (3) X Xh (3) Xh (3) Xh (3) Xh Xh (7) Xh (4) Xh (4) (5) During After fabrica- completion tion X Running tests Examinations and tests Product certification AUXILIARY MACHINERY - ITEM G - µ Certification W W W W W W W W W As per NR217, Pt C, Ch 1, Sec 10, [20] If of welded construction, welding steel pipes are to comply with the applicable requirements of NR467, Pt C, Ch 1, Sec 10. Welded joints in pipelines of Class II are to be tested in accordance with NR216 The following valves are to be subjected in the manufacture’s work to an hydraulic pressure test in the presence of the Surveyor and are also subjected to undergo a tightness test at 1,0 times the nominal pressure: • valves of pipe Class II to 1,5 PR • valves mounted on the vessel’s side not less than 5 bar (1) (2) (3) (7) (6) (5) (4) (3) As per NR217, Pt C, Ch 1, Sec 10, [20] The proof of the quality of materials is to be in the form of an inspection certificate according to EN 10.204. 3.1 or equivalent If of welded construction, welding steel pipes are to comply with the applicable requirements of NR467, Pt C, Ch 1, Sec 10. Welded joints in pipelines of Class II are to be tested in accordance with NR216 All pipe systems are to be tested for leakage under operational conditions. If necessary, special techniques other than hydraulic pressure tests are to be applied: • heating coils in tanks and fuel lines must be tested to not less than 1,5 PB but in no case less than 4 bar • liquefied gas process piping systems are to be leak tested (by air, halides, etc.) to a pressure depending on the leak detection method applied All Class II pipes (and other concerning items) having a design pressure PR greater than 3,5 bar shall be subjected to an hydraulic pressure test in the presence of the Surveyor Relevant tests are to be carried out on each type and each size as per NR467, Pt C, Ch 1, Sec 10, [2.1.3] Hydrostatic tests under supervision of the Society (1) (2) Remarks NR 544, Sec 3 37 Bureau Veritas K3 K2 K1 N° power < 50 kW/kVA power ≥ 50 kW/kVA power < 50 kW/kVA • • • power < 50 kW/kVA power ≥ 50 kW/kVA Transformers (1) power ≥ 50 kW/kVA • Electrical machines (1) • • Generators (1) Item Material certification W W W W TA TA TA Design assessment index X (2) X (2) X (2) (3) X (2) (3) X (2) (3) X (2) (3) During After fabrica- completion tion X X X (4) X (4) X (4) X (4) Running tests Examinations and tests Product certification ELECTRICAL INSTALLATIONS - ITEM K - µ W W W W W W Certification 38 All vessels/units (carriage of dangerous goods excepted) Table 13: Electrical installations - item K - µ (1) (2) (4) (3) As per NR217, Pt C, Ch 2, Sec 4 Power transformers are to be tested according to IEC 60076 As per NR217, Pt C, Ch 2, Sec 3 Tests to be performed: • temperature rise test • overload test • short-circuit test • high voltage test • overspeed test • measurement of insulation resistance All electrical machines are to be tested at manufacturer’s work. When the test is not specified, the requirements of IEC 60034 apply Test on board subjected to the most severe operating conditions (1) (2) (4) (3) As per NR217, Pt C, Ch 2, Sec 3 Tests to be performed: • temperature rise test • overload test • short-circuit test • high voltage test • overspeed test • measurement of insulation resistance All electrical machines are to be tested at manufacturer’s work. When the test is not specified, the requirements of IEC 60034 apply Test on board of the generator sets shall be conducted under normal operating conditions (1) (2) Remarks NR 544, Sec 3 April 2015 Bureau Veritas power < 2 kW/kVA • Cables and insulated wires (1) Control, monitoring, alarm and safety systems (1) K8 K9 power < 100 kW/kVA • Switchgears (1) power ≥ 100 kW/kVA (2) • Switchboards (1) power ≥ 2 kW/kVA • Storage battery chargers (1) Storage batteries (1) Item K7 K6 K5 K4 N° Material certification April 2015 TA TA (2) TA (2) DA or TA DA or TA TA TA Design assessment index X X X X (3) X X During After fabrica- completion tion X (2) X (3) X X X X X (2) Running tests Examinations and tests Product certification ELECTRICAL INSTALLATIONS - ITEM K - µ Certification W W W W W W W W As per NR217, Pt C, Ch 2, Sec 7 As a general principle, switchgear shall be type approved, designed and constructed in accordance with standard IEC, EN or other standards recognized by the Society Test on board As per NR217, Pt C, Ch 2, Sec 12 As a general principle, the use of the types of cables and wired according to IEC 60092 is permitted As per NR217, Pt C, Ch 2, Sec 13 Operational test to be performed (1) (2) (1) (2) (1) (2) (3) As per NR217, Pt C, Ch 2, Sec 7 Including switchboards for emergency generator sets Tests to be performed: • operational test • high voltage test • insulation resistance measurement As per NR217, Pt C, Ch 2, Sec 5 As per NR217, Pt C, Ch 2, Sec 5 The following shall be tested: • installation of storage batteries • ventilation of battery rooms, cupboards/containers; and cross-section of ventilation ducts • storage battery charging equipment • required caution labels and information plates (1) (2) (3) (1) (1) (2) Remarks NR 544, Sec 3 39 power < 50 kW/kVA • Item Bureau Veritas power < 50 kW/kVA • 2 - Class 3, class 4 and class 5 K12 1 - Class 1 and class 2 Computer systems (1) power ≥ 50 kW/kVA K11 • Electrical propulsion plants (1) power ≥ 50 kW/kVA Power electronics (1) K10 • N° DA or TA TA TA W (2) DA or TA (3) C (2) (3) Material certification 40 Design assessment index X (4) X (4) X (2) X (2) X (5) X (5) X (2) X (2) During After fabrica- completion tion X X X (6) (7) X (6) (7) X (3) X (3) Running tests Examinations and tests Product certification ELECTRICAL INSTALLATIONS - ITEM K - µ Certification W W W C W W As per NR217, Pt C, Ch 2, Sec 15 Material certificate for shafts. Shafts are to be made of material complying with NR216, Ch 2, Sec 3 or, where rolled products are allowed in place of forgings, with NR216, Ch 2, Sec 1 Shaft material for electric propulsion motors and for main engine driven generators where the shaft is part of the propulsion shafting is to be certified by the Society If appropriate, where welded parts are foreseen on shafts and rotors, the provisions of NR216, Chapter 5 apply Type test are to be carried out on a prototype machine or on the first of a batch of machines, and routine tests are to be carried out on the subsequent machines Functioning of the propulsion plant shall be proved by dock trial before river trials Testing during trial voyages as per NR217, Pt C, Ch 2, Sec 17 As per NR217, Pt C, Ch 2, Sec 16 Following test shall be carried out in the manufacturer’s works: • function test • operating conditions simulation • fault simulation • simulation of the application environment (1) (2) (1) (2) (7) (6) (5) (4) (3) (3) As per NR217, Pt C, Ch 2, Sec 14 Routine tests to be performed: • voltage test • insulation resistance test Operational test to be performed on the subsequent machines (1) (2) Remarks NR 544, Sec 3 April 2015 Anti-fouling system (1) Advanced water treatment plants (1) Grey water treatment plants (1) Onboard NOx monitoring systems (1) Oily water separator (OWS) systems (1) Exhaust gas cleaning (EGC) systems (1) S4 S5 S6 S7 S8 Incinerator (1) S2 Material certification During After fabrica- completion tion Running tests Examinations and tests Remarks Bureau Veritas TA TA TA TA TA TA (2) TA TA X Xh X X X X X Xh X X X X X X X D D D D D W D D In accordance with International Convention on the control of Harmful and Anti-fouling systems, 2001, Annex 4, Appendices 1 and 2 Anti-fouling paint are to be a type approved by the Society, on the basis of the following criteria: • TBT-free • small quantities of organotin compounds acting as a chemical catalyst are allowed provided their concentration does not exceed 2500 mg total tin per kg of dry paint (1) In accordance with IMO Resolution MEPC. 107 (49) In accordance with IMO Resolution MEPC.184 (59): 2009 Guidelines for exhaust gas cleaning systems. (1) Where NOx reduction methods (such as water injection, fuel oil emulsification, charge air humidification, exhaust gas after-treatment) are used, they are to be approved by the Society and taken into account in type approval certification of the engine. (1) (1) In accordance with IMO Resolution MEPC. 159 (55) (1) (1) In accordance with IMO Resolution MEPC. 159 (55) In accordance with IMO Resolution MEPC. 76 (40) as amended by Resolution MAPC.93 (45) and Annex VI of MARPOL 73/78, Appendix IV (1) (2) In accordance with IMO Resolution MEPC. 159 (55) (1) Pollution prevention installation covered by additional class notation Cleanvessel as per NR 217, Pt D, Ch 2, Sec 11 Item S3 Sewage treatment plant (1) S1 S N° Design assessment index Product certification Certification April 2015 POLLUTION PREVENTION INSTALLATION COVERED BY ADDITIONAL CLASS NOTATION CLEANVESSEL - ITEM S - µ All vessels/units (carriage of dangerous goods excepted) Table 14: Pollution prevention installation covered by additional class notation Cleanvessel - item S - µ NR 544, Sec 3 41 Oil content meter Oil sealing glands Leak detector for refrigeration systems S10 S11 Item S9 N° TA TA TA Design assessment index Material certification 42 X X X During After fabrica- completion tion X X X Running tests Examinations and tests Product certification D D D Certification Remarks POLLUTION PREVENTION INSTALLATION COVERED BY ADDITIONAL CLASS NOTATION CLEANVESSEL - ITEM S - µ NR 544, Sec 3 Bureau Veritas April 2015 NR 544, Sec 4 SECTION 4 1 1.1 VESSELS INTENDED FOR THE CARRIAGE OF DANGEROUS GOODS WITH ASSIGNMENT OF CHARACTER OF CONSTRUCTION { Summary Vessels with assignment of character of construction { 1.1.1 Provisions related to survey at works for assignment of character of construction {, for vessels intended to carry dangerous goods, are summarized in the Table below. VESSELS INTENDED FOR THE CARRIAGE OF DANGEROUS GOODS with assignment of character of construction { Item Title Reference Item A Raw materials for hull Tab 15 Item B Hull outfitting Tab 16 Item C Fire protection, detection and extinguishing Tab 17 Item E Main diesel engine engines & their auxiliaries Tab 18 Item G Auxiliary machinery Tab 19 Item H Cargo handling and containment systems for liquefied gases Tab 20 Item I Cargo handling and containment systems for liquids Tab 21 Item K Electrical installations Tab 22 Item S Pollution prevention installation covered by additional class notation Cleanvessel Tab 23 April 2015 Bureau Veritas 43 Bureau Veritas A9 A8 W TA TA W 4 - Adhesives C W 3 - Core material for sandwiches Cast steel shaft brackets (1) W 2 - Reinforcement fibers DA DA (1) TA (3) TA (3) TA (3) Welding consumables (1) A7 C DA (1) Transition joints steel / aluminium alloy (1) A6 C 1 - Resin systems Aluminium alloy plates, profiles, bars and tubes (1) A5 C C Composite materials Iron castings (1) A4 Steel castings (1) A3 C C 2 - Tubes (2) Steel forgings (1) C Item 1 - Plates, sections & bars (1) Steel plates and profiles A2 A1 N° Material certification X (2) Xs (2) X (2) During After fabrica- completion tion Running tests Examinations and tests Product certification RAW MATERIALS FOR HULL - ITEM A - { Design assessment index 44 C Certification C W W W W C W Vessels intended for the carriage of dangerous goods Table 15: Raw materials for hull - item A - { (1) (2) (3) (1) (2) (1) (1) (1) (1) (1) (1) (1) (2) As per NR217, Pt B, Ch 7, Sec 3 Vibration analysis is recommended for single arm propeller shaft DA for structure assembly Representative sample of the structural assembly is to be carried out by a testing laboratory accepted by the Society TA as per NR546, Sec 8 As per NR216, Ch 5, Sec 2 As per NR216, Ch 3, Sec 2 As per NR216, Ch 3, Sec 2 As per NR216, Ch 2, Sec 3 As per NR216, Ch 2, Sec 3 As per NR216, Ch 2, Sec 3 As per NR216, Ch 2, Sec 1 As per NR216, Ch 2 Sec 2 Remarks NR 544, Sec 4 April 2015 Bureau Veritas C C C C W Ropes (steel wire ropes and fibre ropes) (1) Sidescuttles and windows (1) Shell doors Hatchcovers (1) Watertight doors B5 B6 B7 B8 B9 B10 External ramp (1) B11 Movable deck and inner ramp (1) B12 Independent tanks B13 Elastic bedding C C C C Anchor chain cable accessories (1) (shackles, swivels and other attachment pieces) C C B4 Anchor chain cables (1) B3 C C 2 - Rudder blade / nozzle shell Anchors (1) C Item Material certification 1 - Rudder stock, shaft, pintles, coupling Rudders / nozzles (1) B2 B1 N° DA DA DA DA DA DA DA TA TA TA DA DA Design assessment index April 2015 X X X X X X X X Xh (1) X Xs Xh (1) Xhose Xhose (1) X (2) X (2) Xs (2) Xs (2) Xs Xh (2) X During After fabrica- completion tion X X Running tests Examinations and tests Product certification HULL OUTFITTING - ITEM B - { C C C C C C C C C C C Certification W Vessels intended for the carriage of dangerous goods Table 16: Hull outfitting - item B - { As per NR217, Pt B, Ch 7, Sec 4 Tests as per NR216, Ch 4, Sec 3 (1) (2) As per NR217, Pt B, Ch 6, Sec 6 Structural test is to be carried out for independent tanks not used as cargo tanks (1) (1) As per NR217, Pt B, Ch 6, Sec 6 Structural test is to be carried out for watertight doors below freeboard or bulkhead deck either before or after the door is fitted on board (1) (1) As per NR217, Pt B, Ch 6, Sec 5 (1) Hose test as per NR217, Pt B, Ch 8, Sec 3 As per NR217, Pt B, Ch 7, Sec 4 Tests as per NR216, Ch 4, Sec 1 (1) (2) (1) As per NR217, Pt B, Ch 7, Sec 4 Tests as per NR216, Ch 4, Sec 1 As per NR217, Pt B, Ch 7, Sec 4 Additional approval for manufacturing process is required for rolled bars of grade K1 and K2 (or Q2 and Q3) (1) (2) (1) (2) As per NR217, Pt B, Ch 7, Sec 4 As per NR217, Pt B, Ch 7, Sec 1 Leak test is to be carried out for double plate rudder as per NR217, Pt B, Ch 8, Sec 3 (1) (1) (2) Remarks NR 544, Sec 4 45 Bureau Veritas W 4 - Water spray nozzles W 5 - Water spray nozzles W 3 - Discharge nozzles Portable fire extinguishers (1) Detection and alarm system (1) C7 4 - Extinguishing agents W 2 - Pressure tank 1 - Piping system W W 4 - Pressure water tank Fixed gas fire extinguishing system (1) W 3 - Water spray piping system TA TA TA TA DA TA XS Xh Xh Xh Xh X 2 - Pump prime movers X Xh Xh Xh Xh DA TA TA TA TA During After fabrica- completion tion X X X X X Running tests Examinations and tests Product certification 1 - Pressure pumps Automatic pressure water spraying system (1) W W W Material certification 3 - Hoses 2 - Pump prime movers 1 - Fire pumps C6 C5 C4 C3 Fire dampers (1) C2 Water supply system (1) Fire bulkheading, fire doors (1) Item C1 N° Design assessment index C W W W W W W W W C C W W C C C C (1) (1) (1) (1) (1) (1) (1) FIRE PROTECTION, DETECTION AND EXTINGUISHING - ITEM C - { Certification 46 Vessels intended for the carriage of dangerous goods Table 17: Fire protection, detection and extinguishing - item C - { As per NR217, Pt C, Ch 3, Sec 3 As per NR217, Pt C, Ch 3, Sec 4, [2] As per NR217, Pt C, Ch 3, Sec 4, [4] As per NR217, Pt C, Ch 3, Sec 4, [3] As per NR217, Pt C, Ch 3, Sec 4, [1] As per NR217, Pt C, Ch 3, Sec 1, [1] As per NR217, Pt C, Ch 3, Sec 1, [1] Remarks NR 544, Sec 4 April 2015 Bureau Veritas E1 N° C (4) 5 - Pistons rods C (9) C (5) (9) 8 - Cylinder liners 9 - Steel cylinder covers C (4) 16 - Steer gear wheels for camshaft drives Xh (13) Xh Xh X X X Xh X X X Xh Xh X Xh Xh X X X 19 - Cylinder jacket, cooling space Xs (11) Xs (11) Xs (11) Xs Xs (6) Xs (8) Xs (7) Xs (6) Xs (3) X During After fabrica- completion tion X (2) Running tests Examinations and tests 18 - Cylinder cover, cooling space 17 - Cylinder liner, over the whole length of cooling space C (9) 15 - Bolts and studs for cylinder covers, crossheads, main bearings and connecting rod bearings; nuts for tie rods C 13 - Tie rods C (12) C 12 - Entablatures of welded construction 14 - Shaft and rotors, including blades for turbochargers C 11 - Frames and crankcases of welded construction 10 - Bedplates of welded construction; plates and transverse C bearing girders made of forged or cast steel (5) (10) C (4) 7 - Crossheads C C (4) (5) 4 - Steel piston crowns 6 - Connecting rods, together with connecting rod bearing caps C (4) 3 - Coupling bolts for crankshaft DA C C (4) 1 - Crankshaft 2 - Crankshaft coupling flange (non-integral) for main power transmissions TA Material certification Main diesel engines with diameter of cylinder bore, D > 300 mm (1) Item Design assessment index Product certification C C C W W W W W W W W W W W W W W W C C Certification April 2015 MAIN DIESEL ENGINES & THEIR AUXILIARIES - ITEM E - { Vessels intended for the carriage of dangerous goods (15) (16) (14) (13) (12) (11) (9) (10) (8) (7) (6) (3) (4) (5) (1) (2) Table 18: Main diesel engines & their auxiliaries - item E - { As per NR217, Pt C, Ch 1, Sec 2 Type tests to be in accordance with stage A, B and C as per NR217, in the presence of the Surveyor NDT of magnetic particle and ultrasonic Material test is required if bore > 400 mm Material tests are also required for parts made of material other than steel NDT of magnetic particle or liquid penetrant (if bore > 400 mm) and ultrasonic (all) NDT of magnetic particle or liquid penetrant and ultrasonic are required if bore > 400 mm NDT of magnetic particle or liquid penetrant (all) and ultrasonic (if bore > 400 mm) Material test is required if bore > 300 mm Material tests are required even these parts are not welded and for any material except grey cast iron NDT of magnetic particle or liquid penetrant if bore > 400 mm Material certification and test as per NR217, Pt C, Ch 1, Sec 14 For forged steel, test methods other than hydrostatic testing may be accepted e.g. suitable NDT and documented dimensional test Where the cooling space is sealed by the piston rod or by the piston rod and the shell, the pressure test is to be carried out after the assembly See item Turbochargers Turbocharger air cooler are tested on the water side only Remarks NR 544, Sec 4 47 Bureau Veritas TA DA TA Control and safety devices (1) Mass produced diesel engines with diameter of cylinder bore D < 300 mm (1) E5 E6 C TA Scavenging and supercharging compressors or blowers (1) E4 C (2) Turning gears of main diesel engines (1) E3 X Xs (2) X (2) X (2) Xh X X h, s Xh 29 - Engine driven pumps (oil, water, fuel, bilge) C Xh 28 - Engine driven air compressor if any (cylinders, covers, intercoolers and aftercoolers); air side, water side Heat exchangers (1) Xh Xh Xh Xh (16) 27 - Scavenge pump cylinder 26 - Hydraulic system (piping pumps, actuators, etc for hydraulic drive of valves) E2 E1 25 - Fuel injection system (injection pump body pressure side, injection valve, injection pipes) 24 - Coolers, each side Xh Xh 22 - Turbocharger, cooling space 23 - Exhaust pipe, cooling space Xh (13) (14) 21 - Piston crown, cooling space (15) Xh 20 - Exhaust valve, cooling space During After fabrica- completion tion X (2) X Xbt (3) X X Running tests Examinations and tests Product certification Item Material certification N° Design assessment index 48 C C C C C C C C C C C C C Certification MAIN DIESEL ENGINES & THEIR AUXILIARIES - ITEM E - { As per NR217, Pt C, Ch 1, Sec 2 As per NR217, Pt C, Ch 1, Sec 2 Shaft and rotor where D > 300 mm Test to be carried out during bench trials of the engine of which these equipment are mounted As per NR217, Pt C, Ch 1, Sec 2 During load test As per NR217, Pt C, Ch 1, Sec 2 Type tests to be performed in accordance with NR217, Pt C, Ch 1, Sec 2, [4.3] (1) (2) (3) (1) (2) (1) (2) As per NR217, Pt C, Ch 1, Sec 3 (1) (1) Remarks NR 544, Sec 4 April 2015 E8 E7 N° Starting air receiver (1) 2 - Turbochargers not included as above 1 - Turbochargers having a power of 1000 kW and above and fitted on diesel engines as listed below: • main propulsion engines • engines driving electric generators, including emergency generators • engines driving other auxiliaries essential for safety and navigation and cargo pumps in tankers Turbochargers (1) Item C C (2) Material certification April 2015 DA or TA (3) TA Design assessment index Xh Xh, s During After fabrica- completion tion X X X Running tests Examinations and tests Product certification C C C Certification MAIN DIESEL ENGINES & THEIR AUXILIARIES - ITEM E - { (1) (3) (1) (2) As per NR217, Pt C, Ch 1, Sec 2 As per NR217, Pt C, Ch 1, Sec 14 Material test are required for shafts and rotors, including blades Turbochargers are to be designed and constructed according to sound marine practice and delivered with certificate relevant to the bench running test and the hydrostatic test as per Rules Remarks NR 544, Sec 4 Bureau Veritas 49 Bureau Veritas G3 G2 G1 N° with transmitted power P < 220 kW with transmitted power P ≥ 220 kW C W C 4 - Thrust shafts 6 - Sterntubes C 3 - Intermediate shafts 5 - Cardan shafts C 2 - Propeller shafts C 1 - Coupling W (2) with transmitted power P < 110 kW • C W C Main propulsion shafting (1) with transmitted power P ≥ 110 kW • 2 - Other reduction and step-up gears: • • 1 - Reduction and/or reverse gears intended for propulsion: DA DA DA DA DA DA DA DA Gears and couplings (1) (2) TA Auxiliary diesel engines (1) Item Material certification Xs (5) Xs (5) Xs (3) X Xh (4) Xh X X Xh X Xh (3) Xh, s (6) Xh, s (6) X (4) X During After fabrica- completion tion X X (7) X (7) X (7) X (7) Xbt Running tests Examinations and tests Product certification AUXILIARY MACHINERY - ITEM G - { Design assessment index 50 C C Certification W C C C C C C W C W Vessels intended for the carriage of dangerous goods Table 19: Auxiliary machinery - item G - { (1) (2) (3) (7) (6) (5) (4) As per NR217, Pt C, Ch 1, Sec 7 Material tests are required for all shaft components Parts of hydraulic couplings, clutches of hydraulic reverse gears and control units, hubs and hydraulic cylinders of controllable pitch propellers, including piping systems and associated fittings, are to be hydrostatically tested to 1,5 times the maximum working pressure. As per NR217, Pt C, Ch 1, Sec 6 Material tests as per NR216, Ch 2, Sec 3 for the following items: • pinions and wheel bodies • rims • plates and other elements intended for propulsion gear casings of welded construction Mechanical test and NDT are to be carried out for pinions and wheel forgings in accordance with NR216, Ch 2, Sec 3 Survey of shafts and their connections (flange couplings, hubs, bolt pins) as per item G3 Main propulsion shafting Static balancing test of rotating components in particular gear wheel and pinion shaft assemblies with the coupling part attached. Where n2⋅d ≥ 1,5⋅109, gear wheel and pinion shaft assemblies are also to undergo a dynamic balancing test Verification of cutting accuracy, meshing test and hydrostatic tests as per NR217 Tests on board as per NR217, Pt C, Ch 1, Sec 15 (1) (2) (3) As per NR217, Pt C, Ch 1, Sec 2 (1) Remarks NR 544, Sec 4 April 2015 Bureau Veritas G5 G4 G3 N° C 4 - Pipes, valves and fittings (4) X Xh, ht C 3 - Load transmitting components Xs Xh, ht C X X Xh, ht (6) Xh Xs (4) 2 - Pressure components Xs Xs (3) X X X X Xh X Xh (4) Xh Xh DA DA DA DA DA DA or TA (3) DA DA DA DA DA During After fabrica- completion tion X Xbt Xbt X (7) X (5) X X Running tests Examinations and tests Product certification 1 - Power unit power < 50 kW • (2) Steering gears (1) power ≥ 50 kW C 2 - Built-up and controllable pitch propeller (CPP) • C (2) Propellers (1) 1 - Solid propeller W 11 - Thrust sliding-blocks W 9 - Coupling bolt or studs C W 8 - Propeller shaft liners 10 - Flexible couplings W 7 - Sterntubes bushes and other shaft bearings Item Material certification April 2015 Design assessment index AUXILIARY MACHINERY - ITEM G - { Certification W C C C C W C W W W As per NR217, Pt C, Ch 1, Sec 11 Material tests, including examinations for internal defects, to be performed to components subject to pressure or transmitting mechanical forces as per NR216. Works’ certificate may be accepted for low stressed parts, provided all characteristics for which verification is required are guaranteed NDT are to be carried out for mechanical components subjected to pressure or transmitting mechanical forces Tests for pipes, valves and fittings are to comply with NR217, Pt C, Ch 1, Sec 10, [20] (1) (2) (4) (3) (7) (5) (6) (4) (3) As per NR217, Pt C, Ch 1, Sec 8 Material tests to be in accordance with NR216 in the presence of the Surveyor Mass produced propellers may be accepted within the framework of the type approval program of the Society Static balancing is required for all finished propellers in accordance with the specified ISO 484 tolerance class. Dynamic balance is required for propellers running above 500 rpm Test on board as per NR217, Pt C, Ch 1, Sec 15 Required static balancing of complete built-up and CPP propellers may be replaced by an individual check of blade weight and gravity centre position Complete hydraulic system for the control of CPP mechanism is to be hydrotested at a pressure equal to 1,5 times the design pressure. The proper operation of the safety valve is to be tested in the presence of the Surveyor Sterntubes, when machine-finished, and propeller shaft liners, when machine-finished on the inside and with an overthickness not exceeding 3 mm on the outside, are to be hydrostatically tested to 0,2 N/mm2 (1) (2) (4) Remarks NR 544, Sec 4 51 G7 G6 N° Bureau Veritas W (5) C 2 - Thrusters intended for propulsion and steering C (2) 1 - Transverse thrusters intended for manoeuvring Thrusters and their prime movers (1) (2) (3) 3 - Systems 2 - Power unit 1 - Power transmitting components Windlasses (1) Item Material certification 52 DA or TA (4) Design assessment index X X X Xh, ht Xh, ht X Xh, ht X X X (3) (4) During After fabrica- completion tion X X X (5) (6) Running tests Examinations and tests Product certification AUXILIARY MACHINERY - ITEM G - { Certification C C C C As per NR217, Pt C, Ch 1, Sec 12 Thrusters developing power less than 110 kW are to be built in accordance with sound marine practice and tested as required to the satisfaction of the Surveyor Prime movers are to be tested in accordance with the requirements applicable to the type of mover used Mass produced thrusters may be accepted with the frame work of type approval program of the Society Material testing for parts of athwartship thrusters does not need to be witnessed by a Surveyor, provided full test reports are made available to him (1) (2) (5) (4) (3) (6) (5) (4) (3) As per NR217, Pt C, Ch 1, Sec 5 The material of component which are stressed by the pull of the chain when the cable lifter is disengaged (main shaft, cable lifter, brake bands, brake spindles, brake bolts, tension strap) must possess mechanical characteristics in conformity with NR216 Pressure test to be done to pressure components at 1,5 p, p being the working pressure. For working pressure over 200 bar, test pressure need not exceed p + 100 Tightness tests are to be performed on components to which this is appropriate Operational test at twice the nominal pull. Where manufacturing works do not have adequate facilities, the tests including the adjustment of the overload protection may be carried out on board the vessel. In these cases, functional testing in the manufacturer’s works is to be performed under load conditions Working test to be carried out in the presence of the Surveyor (1) (2) Remarks NR 544, Sec 4 April 2015 Bureau Veritas G8 N° Class 1: all in class 1 W Class 3: all pressure vessels which are not class 1 or class 2 W Class 3: all pressure vessels and heat exchangers which are not class 1 or class 2 W (4) W (4) Class 2: if not class 1 or class 3 Class 3: p ≤ 0,7 and T ≤ 150 Class 1: p > 1,6 or T > 300 C W Class 2: (V ≤ 10 and p > 100) or (1 < p ≤ 50 and p⋅V>1000) 6 - Pressure vessels for thermal oil C Class 1: V > 10 and p⋅V > 1000 and p > 50 5 - Pressure vessels for liquid substances W Class 2: V > 1 and p⋅V > 100 and not in class 1 Class 1: p > 100 or p⋅V > 300 C W Class 2: if not in class 1 4 - Pressure vessels for gaseous substances C Class 1: p > 20 or p⋅V > 20 or T > 350 3 - Pressure vessels for corrosive substances C W (6) Class 3: p⋅V ≤ 5 or V ≤ 2 2 - Pressure vessels for toxic substances W (6) C (3) (4) Class 2: if not class 1 or class 3 Class 1: (p > 3,2 and V > 2) or (p⋅V > 20 and V > 2) 1 - Steam generators or boilers Pressure equipment (1) (2) Item Material certification April 2015 DA DA DA DA DA DA DA DA DA DA DA Design assessment index Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s (5) During After fabrica- completion tion Running tests Examinations and tests Product certification AUXILIARY MACHINERY - ITEM G - { Certification C C C C C C C C C C C C C C C (4) (7) (8) (6) (5) (4) (3) (1) (2) As per NR217, Pt C, Ch 1, Sec 5 Definitions: p : Design pressure, in MPa V : Volume, in litres T : Design temperature, in °C tA : Actual thickness of the vessel, in mm In addition to the general requirement, material test for the construction of pressure parts of boilers, other steam generators, oil fired thermal oil heaters and exhaust gas thermal oil heaters to be witnessed by the Surveyor Material test to be witnessed by the Surveyor for class 1 pressure vessels and heat exchangers. This may be waived for mass produced small pressure vessels e.g. accumulators for valve controls, gas bottles, etc. Hydrostatic test of all class 1, class 2 and class 3 pressure vessels are to be witnessed by the Surveyor with the exception of mass produced pressure vessels which are built under the conditions stated in (6) Product certificate W may be accepted for mass produced small pressure vessels of class 1, class 2 and class 3 which are type approved by the Society As per NR217, Pt C, Ch 1, Sec 10, [20] The proof of the quality of materials for pipe Class II is to be in the form of an inspection certificate according to EN 10.204. 3.1 or equivalent Remarks NR 544, Sec 4 53 G9 G8 N° W Class 2: if not class 1 or class 3 Class 3: p ≤ 0,7 and T ≤ 60 Bureau Veritas 4 - Gas-consuming appliances 3 - Receptacle fittings subjected to pressure 2 - Other pipes 1 - Medium-pressure pipes Domestic gas installations (1) Class III piping system if design pressure exceeds 3,5 bar Class II piping system W W (8) W Class 2: 15 ≤ tA ≤ 40 9 - Oil firing equipment (7) C Class 1: tA > 40 8 - Whatever type of equipment C W Class 1: p > 1,6 or T > 150 7 - Pressure vessels for fuel oil, lubricating oil or flammable hydraulic oil Item Material certification 54 DA DA DA DA DA Design assessment index Xht (7) Xht (4) (5) Xh, ht (2) (3) X (6) Xh Xh Xh, s Xh, s Xh, s Xh, s Xh, s During After fabrica- completion tion X (8) Running tests Examinations and tests Product certification AUXILIARY MACHINERY - ITEM G - { Certification W W W C C C C C (8) (7) (6) (5) (4) (3) (1) (2) As per NR217, Pt C, Ch 1, Sec 13 Pressure test is carried out with air, an inert gas or liquid at a pressure of 20 bar above atmospheric pressure Gastightness test is carried out with air or an inert gas at a pressure of 3,5 bar above atmospheric pressure Tightness test, for concerning pipes, is to be carried out with air or an inert gas at a pressure of 1 bar above atmospheric pressure Leak test, for concerning pipes, is to be carried out at a pressure of 0,15 bar above atmospheric pressure Gastightness, tightness and leak tests for the pipes are deemed gastight if, after sufficient time to allow for normal balancing, no fall in the test pressure is observed during the following 10 minutes Tightness test is carried out with a foaming substance at the operating pressure All gas-consuming appliances shall be brought into service and tested at the nominal pressure to ensure that combustion is satisfactory with the regulating knobs in the different positions. Flame failure devices shall be checked to ensure that they operate satisfactorily Remarks NR 544, Sec 4 April 2015 2 - Class III piping system if design pressure exceeds 3,5 bar (4) 1 - Class II piping system Pumps and compressors (1) Item Bureau Veritas C 6 - Forced circulation pumps for main boilers G12 Xh Xht 3 - Systems Xh Xh Xh Xh DA X (5) (6) 2 - Power unit W DA or TA DA DA Xh Xh Xh Xh (3) During After fabrica- completion tion X X X Running tests Examinations and tests Product certification 1 - Pressure casings and oil lines Hydraulic system (1) C C 5 - Feed pumps for main boilers G11 Starting air receiver (1) W W W (2) (7) 4 - Bilge and fire pumps G10 3 - Class III piping system other than above N° Material certification April 2015 Design assessment index AUXILIARY MACHINERY - ITEM G - { Certification C C C C C W C C (7) (1) (1) (6) (7) (5) (4) (3) (1) (2) As per NR217, Pt C, Ch 1, Sec 10, [20] As per NR217, Pt C, Ch 1, Sec 2 As per NR217, Pt C, Ch 1, Sec 10, [20] The proof of the quality of materials for pipe Class II is to be in the form of an inspection certificate according to EN 10.204. 3.1 or equivalent Cylinders, covers and casings of pumps and compressors are to be subjected to an hydrostatic test. Tightness tests are to be performed on components to which this is appropriate Pumps within this category: • boiler feed water or forced circulating • fuel oil or other flammable oil • compressed air If of welded construction, welding steel pipes are to comply with the applicable requirements of NR467, Pt C, Ch 1, Sec 10. Welded joints in pipelines of Class II are to be tested in accordance with NR216 For main parts before assembling For product certificate C, alternative type of certificate may be accepted depending on the Survey Scheme. See NR217, Part A Remarks NR 544, Sec 4 55 1 - Class II Pipes, Piping (1) Bureau Veritas diameter > 100 mm • 4 - Remote controlled valves 3 - For plastic pipes diameter ≤ 100 mm G14 • 2 - Valves for pipe Class III 1 - Valves for pipe Class II Pipe fittings (1) C C W C C 4 - Plastic piping W C (2) C Item 3 - Hose assemblies and compensators G13 2 - Class III N° Material certification 56 DA DA DA TA (6) Design assessment index X (2) X (2) X X (3) X (3) X Xh (3) Xh (3) Xh (3) Xh Xh (7) Xh (4) Xh (4) (5) During After fabrica- completion tion X Running tests Examinations and tests Product certification AUXILIARY MACHINERY - ITEM G - { Certification C C C W C C C W C As per NR217, Pt C, Ch 1, Sec 10, [20] If of welded construction, welding steel pipes are to comply with the applicable requirements of NR467, Pt C, Ch 1, Sec 10. Welded joints in pipelines of Class II are to be tested in accordance with NR216 The following valves are to be subjected in the manufacture’s work to an hydraulic pressure test in the presence of a Surveyor and are also subjected to undergo a tightness test at 1,0 times the nominal pressure: • valves of pipe Class II to 1,5 PR • valves mounted on the vessel’s side not less than 5 bar (1) (2) (3) (7) (6) (5) (4) (3) As per NR217, Pt C, Ch 1, Sec 10, [20] The proof of the quality of materials is to be in the form of an inspection certificate according to EN 10.204. 3.1 or equivalent If of welded construction, welding steel pipes are to comply with the applicable requirements of NR467, Pt C, Ch 1, Sec 10. Welded joints in pipelines of Class II are to be tested in accordance with NR216 All pipe systems are to be tested for leakage under operational conditions. If necessary, special techniques other than hydraulic pressure tests are to be applied: • heating coils in tanks and fuel lines must be tested to not less than 1,5 PB but in no case less than 4 bar • liquefied gas process piping systems are to be leak tested (by air, halides, etc.) to a pressure depending on the leak detection method applied All Class II pipes (and other concerning items) having a design pressure PR greater than 3,5 bar shall be subjected to an hydraulic pressure test in the presence of the Surveyor Relevant type approval tests are to be carried out on each type and each size as per NR467, Pt C, Ch 1, Sec 10 Hydrostatic tests under supervision of the Society (1) (2) Remarks NR 544, Sec 4 April 2015 Bureau Veritas Gas-tight penetration glands (1) H6 W (2) W ND ≤ 100 mm • Expansion joints and cargo hoses (1) C ND > 100 mm (2) C/W (2) C/W (2) C Material certification • Item H5 H4 Pipes, valves and fittings (1) Cargo pumps (1) Compressors (1) H2 H3 Independent cargo tanks (1) H1 N° TA TA TA TA DA DA DA Design assessment index X X (4) X (3) X (3) X Xh, ht Xh (3) Xh Xh (3) Xh X Xh During After fabrica- completion tion (4) Running tests Examinations and tests Product certification C C C C C C C Certification April 2015 As per NR217, Pt D, Ch 3 Material certificate: • C for cast body • W for welded construction Inspection to be carried out according to a program approved by the Society (1) (2) As per NR217, Pt D, Ch 3 If metallic Tests may be carried out in the workshops or on board (1) (2) (3) (1) (5) (4) As per NR217, Pt D, Ch 3 As per NR217, Pt D, Ch 3 Tests subjected as per NR217, Pt C, Ch 1, Sec 10, [20] The setting pressure of the pressure/vacuum valves is to be checked with regard to the applicable Society’s Rules Cargo piping system is to be checked for leakage under operational conditions after installation on board Welded joints are to be subjected to examinations specified in NR217, Pt C, Ch 1, Sec 10, [20] for Class II pipes (1) (2) (3) (3) As per NR217, Pt D, Ch 3 Material certificate: • C for cast body • W for welded construction Inspection to be carried out according to a program approved by the Society (1) (2) (3) As per NR217, Pt D, Ch 3 Remarks (1) CARGO HANDLING AND CONTAINMENT SYSTEMS FOR LIQUEFIED GASES - ITEM H - { Vessels intended for the carriage of dangerous goods Table 20: Cargo handling and containment systems for liquefied gases - item H - { NR 544, Sec 4 57 TA H11 Insulation materials of pressure vessels (1) H12 Safety relief valves (1) TA H10 Fans for enclosed spaces (1) C TA Instrumentation (1) H9 TA TA Gas detection system (1) TA H8 W Cargo tank P/V and high velocity valves (1) Item Material certification H7 N° Design assessment index 58 X X X X X X Xht (2) During After fabrica- completion tion Running tests Examinations and tests Product certification C C W C C C Certification (1) (1) (1) (1) (1) (1) (2) Remarks As per NR217, Pt D, Ch 3 As per NR217, Pt D, Ch 3 As per NR217, Pt D, Ch 3 As per NR217, Pt D, Ch 3 As per NR217, Pt D, Ch 3 As per NR217, Pt D, Ch 3 Tests may be carried out in the workshops or on board CARGO HANDLING AND CONTAINMENT SYSTEMS FOR LIQUEFIED GASES - ITEM H - { NR 544, Sec 4 Bureau Veritas April 2015 Bureau Veritas Gas-tight penetration glands (1) I6 ND ≤ 100 mm • Expansion joints and cargo hoses (1) ND > 100 mm • Item I5 I4 Pipes, valves and fittings (1) Cargo pumps (1) Compressors (1) I2 I3 Independent cargo tanks (1) I1 N° Material certification W (2) W C (2) C/W (2) C/W (2) C TA TA TA TA DA DA DA Design assessment index X X (5) X (3) X (3) X Xh, ht Xh (3) Xh Xh (3) Xh X Xh During After fabrica- completion tion (4) Running tests Examinations and tests Product certification C C C C W C C Certification April 2015 (1) As per NR217, Pt D, Ch 3 As per NR217, Pt D, Ch 3 If metallic Tests may be carried out in the workshops or on board (1) (2) (3) (5) (4) As per NR217, Pt D, Ch 3 Tests subjected as per NR217, Pt C, Ch 1, Sec 10, [20] The setting pressure of the pressure/vacuum valves is to be checked with regard to the applicable Society’s Rules Cargo piping system is to be checked for leakage under operational conditions after installation on board Welded joints are to be subjected to examinations specified in NR217, Pt C, Ch 1, Sec 10, [20] for Class II pipes (1) (2) (3) (3) (1) (2) As per NR217, Pt D, Ch 3 Material certificate: • C for cast body • W for welded construction Inspection to be carried out according to a program approved by the Society As per NR217, Pt D, Ch 3 Material certificate: • C for cast body • W for welded construction Inspection to be carried out according to a program approved by the Society (1) (2) (3) As per NR217, Pt D, Ch 3 Remarks (1) CARGO HANDLING AND CONTAINMENT SYSTEMS FOR LIQUIDS - ITEM I - { Vessels intended for the carriage of dangerous goods Table 21: Cargo handling and containment systems for liquids - item I - { NR 544, Sec 4 59 Fans for enclosed spaces (1) I11 Safety relief valves (1) Instrumentation (1) I10 I13 Gas detection system (1) I9 Insulation materials (1) Flame arresters (1) I8 I12 Cargo tank P/V and high velocity valves (1) Item I7 N° Material certification W TA TA TA TA TA TA TA Design assessment index 60 X X X X X X X Xht (2) During After fabrica- completion tion Running tests Examinations and tests Product certification C C W C C C C Certification (1) (1) (1) (1) (1) (1) (1) (2) Remarks As per NR217, Pt D, Ch 3 As per NR217, Pt D, Ch 3 As per NR217, Pt D, Ch 3 As per NR217, Pt D, Ch 3 As per NR217, Pt D, Ch 3 As per NR217, Pt D, Ch 3 As per NR217, Pt D, Ch 3 Tests may be carried out in the workshops or on board CARGO HANDLING AND CONTAINMENT SYSTEMS FOR LIQUIDS - ITEM I - { NR 544, Sec 4 Bureau Veritas April 2015 Bureau Veritas K3 K2 K1 N° power < 50 kW/kVA power ≥ 50 kW/kVA power < 50 kW/kVA • power ≥ 50 kW/kVA power < 50 kW/kVA • • Transformers (1) power ≥ 50 kW/kVA • Electrical machines (1) • • Generators (1) Item Material certification W C W C TA TA TA Design assessment index April 2015 X (2) X (2) X (2) (3) X (2) (3) X (2) (3) X (2) (3) During After fabrica- completion tion X X X X X (4) X (4) Running tests Examinations and tests Product certification ELECTRICAL INSTALLATIONS - ITEM K - { C Certification W C W C W Vessels intended for the carriage of dangerous goods Table 22: Electrical installations - item K - { (1) (2) (3) As per NR217, Pt C, Ch 2, Sec 4 Power transformers are to be tested according to IEC 60076 As per NR217, Pt C, Ch 2, Sec 3 Tests to be performed: • temperature rise test • overload test • short-circuit test • high voltage test • overspeed test • measurement of insulation resistance All electrical machines are to be tested at manufacturer’s work. When the test is not specified, the requirements of IEC 60034 apply (1) (2) (4) (3) As per NR217, Pt C, Ch 2, Sec 3 Tests to be performed: • temperature rise test • overload test • short-circuit test • high voltage test • overspeed test • measurement of insulation resistance All electrical machines are to be tested at manufacturer’s work. When the test is not specified, the requirements of IEC 60034 apply Test on board of the generator sets shall be conducted under normal operating conditions (1) (2) Remarks NR 544, Sec 4 61 Bureau Veritas power < 2 kW/kVA • Cables and insulated wires (1) Control, monitoring, alarm and safety systems (1) K8 K9 power < 100 kW/kVA • Switchgear (1) power ≥ 100 kW/kVA (2) • Switchboards (1) power ≥ 2 kW/kVA • Storage battery chargers (1) Storage batteries (1) Item K7 K6 K5 K4 N° Material certification 62 TA TA (2) TA (2) DA or TA DA or TA TA TA Design assessment index X X X X (3) X X During After fabrica- completion tion X (2) X (3) X X X X X (2) Running tests Examinations and tests Product certification ELECTRICAL INSTALLATIONS - ITEM K - { Certification C W W W C W C W As per NR217, Pt C, Ch 2, Sec 7 As a general principle, switchgear shall be type approved, designed and constructed in accordance with standard IEC, EN or other standards recognized by the Society Test on board As per NR217, Pt C, Ch 2, Sec 12 As a general principle, the use of the types of cables and wired according to IEC 60092 is permitted As per NR217, Pt C, Ch 2, Sec 13 Operational test to be performed (1) (2) (1) (2) (1) (2) (3) As per NR217, Pt C, Ch 2, Sec 7 Including switchboards for emergency generator sets Tests to be performed: • operational test • high voltage test • insulation resistance measurement As per NR217, Pt C, Ch 2, Sec 5 As per NR217, Pt C, Ch 2, Sec 5 The following shall be tested: • installation of storage batteries • ventilation of battery rooms, cupboards/containers; and cross-section of ventilation ducts • storage battery charging equipment • required caution labels and information plates (1) (2) (3) (1) (1) (2) Remarks NR 544, Sec 4 April 2015 power < 50 kW/kVA • Item Bureau Veritas power < 50 kW/kVA • 2 - Class 3, class 4 and class 5 K12 1 - Class 1 and class 2 Computer systems (1) power ≥ 50 kW/kVA K11 • Electrical propulsion plants (1) power ≥ 50 kW/kVA Power electronics (1) K10 • N° DA or TA TA TA W (2) DA or TA (3) C (2) (3) Material certification April 2015 Design assessment index X (4) X (4) X (2) X (2) X (5) X (5) X (2) X (2) During After fabrica- completion tion X X X (6) (7) X (6) (7) X (3) X (3) Running tests Examinations and tests Product certification ELECTRICAL INSTALLATIONS - ITEM K - { Certification C W W C W C As per NR217, Pt C, Ch 2, Sec 15 Material certificate for shafts. Shafts are to be made of material complying with NR216, Ch 2, Sec 3 or, where rolled products are allowed in place of forgings, with NR216, Ch 2, Sec 1 Shaft material for electric propulsion motors and for main engine driven generators where the shaft is part of the propulsion shafting is to be certified by the Society If appropriate, where welded parts are foreseen on shafts and rotors, the provisions of NR216, Chapter 5 apply Type test are to be carried out on a prototype machine or on the first of a batch of machines, and routine tests are to be carried out on the subsequent machines Functioning of the propulsion plant shall be proved by dock trial before river trials Testing during trial voyages as per NR217, Pt C, Ch 2, Sec 17 As per NR217, Pt C, Ch 2, Sec 16 The following test shall be carried out in the manufacturer’s works: • function test • operating conditions simulation • fault simulation • simulation of the application environment (1) (2) (1) (2) (7) (6) (5) (4) (3) (3) As per NR217, Pt C, Ch 2, Sec 14 Extent of routine tests to be performed: • voltage test • insulation resistance test Operational test to be performed on the subsequent machines (1) (2) Remarks NR 544, Sec 4 63 Bureau Veritas Grey water treatment plants (1) Onboard NOx monitoring systems (1) Oily water separator (OWS) systems (1) S5 S6 S7 Exhaust gas cleaning (EGC) systems (1) Advanced water treatment plants (1) S4 S8 Anti-fouling system (1) Incinerator (1) S2 Material certification During After fabrica- completion tion Running tests Examinations and tests Product certification Remarks TA TA TA TA TA TA (2) TA TA X Xh X X X X X Xh X X X X X X X C/D C/D C/D C/D C/D C C/D C/D In accordance with International Convention on the control of Harmful and Anti-fouling systems, 2001, Annex 4, Appendices 1 and 2 Anti-fouling paint are to be a type approved by the Society, on the basis of the following criteria: • TBT-free • small quantities of organotin compounds acting as a chemical catalyst are allowed provided their concentration does not exceed 2500 mg total tin per kg of dry paint (1) (1) In accordance with IMO Resolution MEPC.184 (59): 2009 Guidelines for exhaust gas cleaning systems In accordance with IMO Resolution MEPC. 107 (49) Where NOx reduction methods (such as water injection, fuel oil emulsification, charge air humidification, exhaust gas after-treatment) are used, they are to be approved by the Society and taken into account in type approval certification of the engine (1) (1) In accordance with IMO Resolution MEPC. 159 (55) (1) (1) In accordance with IMO Resolution MEPC. 159 (55) In accordance with IMO Resolution MEPC. 76 (40) as amended by Resolution MAPC.93 (45) and Annex VI of MARPOL 73/78, Appendix IV (1) (2) In accordance with IMO Resolution MEPC. 159 (55) (1) Pollution prevention installation covered by additional class notation Cleanvessel as per NR217, Pt D, Ch 2, Sec 11 Item S3 Sewage treatment plant (1) S1 S N° Design assessment index POLLUTION PREVENTION INSTALLATION COVERED BY ADDITIONAL CLASS NOTATION CLEANVESSEL - ITEM S - { Certification 64 All vessels (carriage of dangerous goods excepted) Table 23: Pollution prevention installation covered by additional class notation Cleanvessel - item S - { NR 544, Sec 4 April 2015 Oil content meter Oil sealing glands Leak detector for refrigeration systems S10 S11 Item S9 N° Material certification April 2015 TA TA TA Design assessment index X X X During After fabrica- completion tion X X X Running tests Examinations and tests Product certification C/D C/D C/D Certification Remarks POLLUTION PREVENTION INSTALLATION COVERED BY ADDITIONAL CLASS NOTATION CLEANVESSEL - ITEM S - { NR 544, Sec 4 Bureau Veritas 65 NR 544, Sec 5 SECTION 5 1 1.1 VESSELS INTENDED FOR THE CARRIAGE OF DANGEROUS GOODS WITH ASSIGNMENT OF CHARACTER OF CONSTRUCTION µ Summary Vessels with assignment of character of construction µ 1.1.1 Provisions related to survey at works for assignment of character of construction µ, for vessels intended to carry dangerous goods, are summarized in the Table below. VESSELS INTENDED FOR THE CARRIAGE OF DANGEROUS GOODS with assignment of character of construction µ Item 66 Title Reference Item A Raw materials for hull NA Item B Hull outfitting NA Item C Fire protection, detection and extinguishing Tab 24 Item E Main diesel engine engines & their auxiliaries Tab 25 Item G Auxiliary machinery Tab 26 Item H Cargo handling and containment systems for liquefied gases Tab 27 Item I Cargo handling and containment systems for liquids Tab 28 Item K Electrical installations Tab 29 Item S Pollution prevention installation covered by additional class notation Cleanvessel Tab 30 Bureau Veritas April 2015 Bureau Veritas W 4 - Water spray nozzles W 5 - Water spray nozzles W 3 - Discharge nozzles Portable fire extinguishers (1) Detection and alarm system (1) C7 4 - Extinguishing agents W 2 - Pressure tank 1 - Piping system W W Fixed gas fire extinguishing system (1) W 4 - Pressure water tank TA TA TA TA DA TA XS Xh Xh Xh Xh X 2 - Pump prime movers 3 - Water spray piping system Xh DA TA 1 - Pressure pumps Automatic pressure water spraying system (1) W 3 - Hoses X Xh Xh Xh TA TA TA During After fabrica- completion tion X X X X X Running tests Examinations and tests 2 - Pump prime movers W W Material certification 1 - Fire pumps C6 C5 C4 C3 Fire dampers (1) C2 Water supply system (1) Fire bulkheading, fire doors (1) Item C1 N° Design assessment index Product certification W W W W W W W W W W W W W W W W W Certification April 2015 (1) (1) (1) (1) (1) (1) (1) FIRE PROTECTION, DETECTION AND EXTINGUISHING - ITEM C - µ Vessels intended for the carriage of dangerous goods Table 24: Fire protection, detection and extinguishing - item C - µ As per NR217, Pt C, Ch 3, Sec 3 As per NR217, Pt C, Ch 3, Sec 4, [2] As per NR217, Pt C, Ch 3, Sec 4, [4] As per NR217, Pt C, Ch 3, Sec 4, [3] As per NR217, Pt C, Ch 3, Sec 4, [1] As per NR217, Pt C, Ch 3, Sec 1, [1] As per NR217, Pt C, Ch 3, Sec 1, [1] Remarks NR 544, Sec 5 67 Bureau Veritas E1 N° W (9) W (5) (9) 8 - Cylinder liners 9 - Steel cylinder covers Xh (13) Xh 19 - Cylinder jacket, cooling space Xh 18 - Cylinder cover, cooling space 17 - Cylinder liner, over the whole length of cooling space X Xs (11) 16 - Steer gear wheels for camshaft drives W (4) X Xs (11) Xh 15 - Bolts and studs for cylinder covers, crossheads, main W (9) bearings and connecting rod bearings; nuts for tie rods Xs (11) X X X Xh Xh X Xh X W 13 - Tie rods Xs Xs (6) Xs (8) Xh W (12) W 12 - Entablatures of welded construction 14 - Shaft and rotors, including blades for turbochargers W 11 - Frames and crankcases of welded construction 10 - Bedplates of welded construction; plates and transverse W bearing girders made of forged or cast steel (5) (10) W (4) W 7 - Crossheads 6 - Connecting rods, together with connecting rod bearing caps Xs (7) W (4) 5 - Pistons rods W W W W W W W W W W W W W W W W W X W (4) (5) Xs (6) W (4) W W 4 - Steel piston crowns X X (2) 3 - Coupling bolts for crankshaft Xs (3) X Running tests W DA W 1 - Crankshaft X During After fabrica- completion tion Examinations and tests Product certification 2 - Crankshaft coupling flange (non-integral) for main power W (4) transmissions TA Material certification Main diesel engines with diameter of cylinder bore, D > 300 mm (1) Item Design assessment index MAIN DIESEL ENGINES & THEIR AUXILIARIES - ITEM E - µ Certification 68 Vessels intended for the carriage of dangerous goods (15) (16) (14) (13) (12) (11) (9) (10) (8) (7) (6) (3) (4) (5) (1) (2) Table 25: Main diesel engines & their auxiliaries - item E - µ As per NR217, Pt C, Ch 1, Sec 2 Type tests to be in accordance with stage A, B and C as per NR217, in the presence of the Surveyor NDT of magnetic particle and ultrasonic Material test is required if bore > 400 mm Material tests are also required for parts made of material other than steel NDT of magnetic particle or liquid penetrant (if bore > 400 mm) and ultrasonic (all) NDT of magnetic particle or liquid penetrant and ultrasonic are required if bore > 400 mm NDT of magnetic particle or liquid penetrant (all) and ultrasonic (if bore > 400 mm) Material test is required if bore > 300 mm Material tests are required even these parts are not welded and for any material except grey cast iron NDT of magnetic particle or liquid penetrant if bore > 400 mm Material certification and test as per NR217, Pt C, Ch 1, Sec 14 For forged steel, test methods other than hydrostatic testing may be accepted e.g. suitable NDT and documented dimensional test Where the cooling space is sealed by the piston rod, or by the piston ron and the shell, the pressure test is to be carried out after the assembly See item Turbochargers Turbocharger air cooler are tested on the water side only Remarks NR 544, Sec 5 April 2015 Bureau Veritas TA DA TA Control and safety devices (1) Mass produced diesel engines with diameter of cylinder bore D < 300 mm (1) E5 E6 W TA Scavenging and supercharging compressors or blowers (1) E4 W (2) Turning gears of main diesel engines (1) E3 X Xs (2) X (2) X (2) Xh X X h, s Xh 29 - Engine driven pumps (oil, water, fuel, bilge) W Xh 28 - Engine driven air compressor if any (cylinders, covers, intercoolers and aftercoolers); air side, water side Heat exchangers (1) Xh Xh Xh Xh (16) 27 - Scavenge pump cylinder 26 - Hydraulic system (piping pumps, actuators, etc for hydraulic drive of valves) E2 E1 25 - Fuel injection system (injection pump body pressure side, injection valve, injection pipes) 24 - Coolers, each side Xh Xh 22 - Turbocharger, cooling space 23 - Exhaust pipe, cooling space Xh (13) (14) 21 - Piston crown, cooling space (15) Xh 20 - Exhaust valve, cooling space During After fabrica- completion tion X (2) X Xbt (3) X X Running tests Examinations and tests Item N° Material certification April 2015 Design assessment index Product certification W W W W W W W W W W W W W Certification MAIN DIESEL ENGINES & THEIR AUXILIARIES - ITEM E - µ As per NR217, Pt C, Ch 1, Sec 2 As per NR217, Pt C, Ch 1, Sec 2 Shaft and rotor where D > 300 mm Test to be carried out during bench trials of the engine of which these equipment are mounted As per NR217, Pt C, Ch 1, Sec 2 During load test As per NR217, Pt C, Ch 1, Sec 2 Type tests to be performed in accordance with NR217, Pt C, Ch 1, Sec 2, [4.3] (1) (2) (3) (1) (2) (1) (2) As per NR217, Pt C, Ch 1, Sec 3 (1) (1) Remarks NR 544, Sec 5 69 E8 E7 N° Material certification Starting air receiver (1) 2 - Turbochargers not included as above W 1 - Turbochargers having a power of 1000 kW and above and W (2) fitted on diesel engines as listed below: • main propulsion engines • engines driving electric generators, including emergency generators • engines driving other auxiliaries essential for safety and navigation and cargo pumps in tankers Turbochargers (1) Item DA or TA (3) TA Design assessment index 70 Xh Xh, s During After fabrica- completion tion X X X Running tests Examinations and tests Product certification W W W Certification MAIN DIESEL ENGINES & THEIR AUXILIARIES - ITEM E - µ (1) (3) (1) (2) As per NR217, Pt C, Ch 1, Sec 2 As per NR217, Pt C, Ch 1, Sec 14 Material test are required for shafts and rotors, including blades Turbochargers are to be designed and constructed according to sound marine practice and delivered with certificate relevant to the bench running test and the hydrostatic test as per Rules Remarks NR 544, Sec 5 Bureau Veritas April 2015 Bureau Veritas G3 G2 G1 N° with transmitted power P < 220 kW with transmitted power P ≥ 220 kW W W W 4 - Thrust shafts 6 - Sterntubes W 3 - Intermediate shafts 5 - Cardan shafts W 2 - Propeller shafts W 1 - Coupling W (2) with transmitted power P < 110 kW • W W Main propulsion shafting (1) with transmitted power P ≥ 110 kW • 2 - Other reduction and step-up gears: • • W DA DA DA DA DA DA DA DA Gears and couplings (1) 1 - Reduction and/or reverse gears intended for propulsion: TA (2) Material certification Auxiliary diesel engines (1) Item Design assessment index April 2015 Xs (5) Xs (5) Xs (3) X Xh (4) Xh X X Xh X Xh (3) Xh, s (6) Xh, s (6) X (4) X During After fabrica- completion tion X X (7) X (7) X (7) X (7) Xbt Running tests Examinations and tests Product certification AUXILIARY MACHINERY - ITEM G - µ Certification W W W W W W W W W W W W Vessels intended for the carriage of dangerous goods Table 26: Auxiliary machinery - item G - µ (1) (2) (3) (7) (6) (5) (4) As per NR217, Pt C, Ch 1, Sec 7 Material tests are required for all shaft components Parts of hydraulic couplings, clutches of hydraulic reverse gears and control units, hubs and hydraulic cylinders of controllable pitch propellers, including piping systems and associated fittings, are to be hydrostatically tested to 1,5 times the maximum working pressure As per NR217, Pt C, Ch 1, Sec 6 Material tests as per NR216, Ch 2, Sec 3 for the following items: • pinions and wheel bodies • rims • plates and other elements intended for propulsion gear casings of welded construction Mechanical test and NDT are to be carried out for pinions and wheel forgings in accordance with NR216, Ch 2, Sec 3 Survey of shafts and their connections (flange couplings, hubs, bolt pins) as per item G3 Main propulsion shafting Static balancing test of rotating components in particular gear wheel and pinion shaft assemblies with the coupling part attached. Where n2⋅d ≥ 1,5⋅109, gear wheel and pinion shaft assemblies are also to undergo a dynamic balancing test Verification of cutting accuracy, meshing test and hydrostatic tests as per NR217 Tests on board as per NR217, Pt C, Ch 1, Sec 15 (1) (2) (3) As per NR217, Pt C, Ch 1, Sec 2 (1) Remarks NR 544, Sec 5 71 Bureau Veritas G5 G4 G3 N° W 4 - Pipes, valves and fittings (4) X Xh, ht W 3 - Load transmitting components Xs Xh, ht W X X Xh, ht (5) Xh Xs (4) 2 - Pressure components Xs Xs (3) X X X X Xh X Xh (4) Xh Xh DA DA DA DA DA DA or TA (3) DA DA DA DA DA During After fabrica- completion tion X Xbt Xbt X (6) X X X Running tests Examinations and tests Product certification 1 - Power unit power < 50 kW • (2) Steering gears (1) power ≥ 50 kW W 2 - Built-up and controllable pitch propeller (CPP) • W (2) Propellers (1) 1 - Solid propeller W 11 - Thrust sliding-blocks W 9 - Coupling bolt or studs C W 8 - Propeller shaft liners 10 - Flexible couplings W 7 - Sterntubes bushes and other shaft bearings Item Material certification 72 Design assessment index AUXILIARY MACHINERY - ITEM G - µ Certification W W W W W W C W W W (4) (3) (1) (2) (6) (5) (4) (1) (2) (3) (4) As per NR217, Pt C, Ch 1, Sec 11 Material tests, including examinations for internal defects, to be performed to components subject to pressure or transmitting mechanical forces as per NR216 NDT are to be carried out for mechanical components subjected to pressure or transmitting mechanical forces Tests for pipes, valves and fittings are to comply with NR217, Pt C, Ch 1, Sec 10, [20] As per NR217, Pt C, Ch 1, Sec 8 Material tests to be in accordance with NR216 Mass produced propellers may be accepted within the framework of the type approval program of the Society Static balancing is required for all finished propellers in accordance with the specified ISO 484 tolerance class. Dynamic balance is required for propellers running above 500 rpm Required static balancing of complete built-up and CPP propellers may be replaced by an individual check of blade weight and gravity centre position Complete hydraulic system for the control of CPP mechanism is to be hydrotested at a pressure equal to 1,5 times the design pressure. The proper operation of the safety valve is to be tested in the presence of the Surveyor Sterntubes, when machine-finished, and propeller shaft liners, when machine-finished on the inside and with an overthickness not exceeding 3 mm on the outside, are to be hydrostatically tested to 0,2 N/mm2 Remarks NR 544, Sec 5 April 2015 G7 G6 N° Bureau Veritas W (5) W 2 - Thrusters intended for propulsion and steering W (2) 1 - Transverse thrusters intended for manoeuvring Thrusters and their prime movers (1) (2) (3) 3 - Systems 2 - Power unit 1 - Power transmitting components Windlasses (1) Item Material certification April 2015 DA or TA (4) Design assessment index X X X Xh, ht Xh, ht X Xh, ht X X X (3) (4) During After fabrica- completion tion X X X (5) (6) Running tests Examinations and tests Product certification AUXILIARY MACHINERY - ITEM G - µ Certification W W W W As per NR217, Pt C, Ch 1, Sec 12 Thrusters developing power less than 110 kW are to be built in accordance with sound marine practice and tested as required to the satisfaction of the Surveyor Prime movers are to be tested in accordance with the requirements applicable to the type of mover used Mass produced thrusters may be accepted with the frame work of type approval program of the Society Material testing for parts of athwartship thrusters does not need to be witnessed by a Surveyor, provided full test reports are made available to him (1) (2) (5) (4) (3) (6) (5) (4) (3) As per NR217, Pt C, Ch 1, Sec 5 The material of component which are stressed by the pull of the chain when the cable lifter is disengaged (main shaft, cable lifter, brake bands, brake spindles, brake bolts, tension strap) must possess mechanical characteristics in conformity with NR216 Pressure test to be done to pressure components at 1,5 p, p being the working pressure. For working pressure over 200 bar, test pressure need not exceed p + 100 Tightness tests are to be performed on components to which this is appropriate Operational test at twice the nominal pull. Where manufacturing works do not have adequate facilities, the tests including the adjustment of the overload protection may be carried out on board the vessel. In these cases, functional testing in the manufacturer’s works is to be performed under load conditions Working test to be carried out in the presence of the Surveyor (1) (2) Remarks NR 544, Sec 5 73 Bureau Veritas G8 N° W Class 3: all pressure vessels which are not class 1 or class 2 W Class 3: all pressure vessels and heat exchangers which are not class 1 or class 2 W (4) W (4) Class 2: if not class 1 or class 3 Class 3: p ≤ 0,7 and T ≤ 150 Class 1: p > 1,6 or T > 300 W W Class 2: (V ≤ 10 and p > 100) or (1 < p ≤ 50 and p⋅V>1000) 6 - Pressure vessels for thermal oil W Class 1: V > 10 and p⋅V > 1000 and p > 50 5 - Pressure vessels for liquid substances W Class 2: V > 1 and p⋅V > 100 and not in class 1 Class 1: p > 100 or p⋅V > 300 W W Class 2: if not in class 1 4 - Pressure vessels for gaseous substances W Class 1: p > 20 or p⋅V > 20 or T > 350 3 - Pressure vessels for corrosive substances Class 1: all in class 1 W W (6) Class 3: p⋅V ≤ 5 or V ≤ 2 2 - Pressure vessels for toxic substances W (6) W (3) (4) Class 2: if not class 1 or class 3 Class 1: (p > 3,2 and V > 2) or (p⋅V > 20 and V > 2) 1 - Steam generators or boilers Pressure equipment (1) (2) Item Material certification 74 DA DA DA DA DA DA DA DA DA DA DA Design assessment index Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s Xh, s (5) During After fabrica- completion tion Running tests Examinations and tests Product certification AUXILIARY MACHINERY - ITEM G - µ Certification W W W W W W W W W W W W W W W (4) (7) (8) (6) (5) (4) (3) (1) (2) As per NR217, Pt C, Ch 1, Sec 5 Definitions: p : Design pressure, in MPa V : Volume, in litres T : Design temperature, in °C tA : Actual thickness of the vessel, in mm In addition to the general requirement, material test for the construction of pressure parts of boilers, other steam generators, oil fired thermal oil heaters and exhaust gas thermal oil heaters to be witnessed by the Surveyor Material test to be witnessed by the Surveyor for class 1 pressure vessels and heat exchangers. This may be waived for mass produced small pressure vessels e.g. accumulators for valve controls, gas bottles, etc. Hydrostatic test of all class 1, class 2 and class 3 pressure vessels are to be witnessed by the Surveyor with the exception of mass produced pressure vessels which are built under the conditions stated in (6) Product certificate W may be accepted for mass produced small pressure vessels of class 1, class 2 and class 3 which are type approved by the Society As per NR217, Pt C, Ch 1, Sec 10, [20] The proof of the quality of materials for pipe Class II is to be in the form of an inspection certificate according to EN 10.204. 3.1 or equivalent Remarks NR 544, Sec 5 April 2015 G9 G8 N° W W Class 2: if not class 1 or class 3 Class 3: p ≤ 0,7 and T ≤ 60 Bureau Veritas 4 - Gas-consuming appliances 3 - Receptacle fittings subjected to pressure 2 - Other pipes 1 - Medium-pressure pipes Domestic gas installations (1) Class III piping system if design pressure exceeds 3,5 bar Class II piping system W W (8) W Class 2: 15 ≤ tA ≤ 40 9 - Oil firing equipment (7) W Class 1: tA > 40 8 - Whatever type of equipment W Class 1: p > 1,6 or T > 150 7 - Pressure vessels for fuel oil, lubricating oil or flammable hydraulic oil Item Material certification April 2015 DA DA DA DA DA Design assessment index Xht (7) Xht (4) (5) Xh, ht (2) (3) X (6) Xh Xh Xh, s Xh, s Xh, s Xh, s Xh, s During After fabrica- completion tion X (8) Running tests Examinations and tests Product certification AUXILIARY MACHINERY - ITEM G - µ Certification W W W W W W W W (8) (7) (6) (5) (4) (3) (1) (2) As per NR217, Pt C, Ch 1, Sec 13 Pressure test is carried out with air, an inert gas or liquid at a pressure of 20 bar above atmospheric pressure Gastightness test is carried out with air or an inert gas at a pressure of 3,5 bar above atmospheric pressure Tightness test, for concerning pipes, is to be carried out with air or an inert gas at a pressure of 1 bar above atmospheric pressure Leak test, for concerning pipes, is to be carried out at a pressure of 0,15 bar above atmospheric pressure Gastightness, tightness and leak tests for the pipes are deemed gastight if, after sufficient time to allow for normal balancing, no fall in the test pressure is observed during the following 10 minutes Tightness test is carried out with a foaming substance at the operating pressure All gas-consuming appliances shall be brought into service and tested at the nominal pressure to ensure that combustion is satisfactory with the regulating knobs in the different positions. Flame failure devices shall be checked to ensure that they operate satisfactorily Remarks NR 544, Sec 5 75 2 - Class III piping system if design pressure exceeds 3,5 bar (4) 1 - Class II piping system Pumps and compressors (1) Item Bureau Veritas W 6 - Forced circulation pumps for main boilers G12 Xh Xht 3 - Systems Xh Xh Xh 2 - Power unit DA X (5) (6) Xh W DA or TA DA DA Xh Xh Xh Xh (3) During After fabrica- completion tion X X X Running tests Examinations and tests Product certification 1 - Pressure casings and oil lines Hydraulic system (1) W W 5 - Feed pumps for main boilers G11 Starting air receiver (1) W W W (2) (7) 4 - Bilge and fire pumps G10 3 - Class III piping system other than above N° Material certification 76 Design assessment index AUXILIARY MACHINERY - ITEM G - µ Certification W W W W W W W W (7) (1) (1) (6) (7) (5) (4) (3) (1) (2) As per NR217, Pt C, Ch 1, Sec 10, [20] As per NR217, Pt C, Ch 1, Sec 2 As per NR217, Pt C, Ch 1, Sec 10, [20] The proof of the quality of materials for pipe Class II is to be in the form of an inspection certificate according to EN 10.204. 3.1 or equivalent Cylinders, covers and casings of pumps and compressors are to be subjected to an hydrostatic test. Tightness tests are to be performed on components to which this is appropriate Pumps within this category: • boiler feed water or forced circulating • fuel oil or other flammable oil • compressed air If of welded construction, welding steel pipes are to comply with the applicable requirements of NR467, Pt C, Ch 1, Sec 10. Welded joints in pipelines of Class II are to be tested in accordance with NR216 For main parts before assembling For product certificate C, alternative type of certificate may be accepted depending on the Survey Scheme. See NR217, Part A Remarks NR 544, Sec 5 April 2015 1 - Class II Pipes, Piping (1) Bureau Veritas diameter > 100 mm • 4 - Remote controlled valves 3 - For plastic pipes diameter ≤ 100 mm G14 • 2 - Valves for pipe Class III 1 - Valves for pipe Class II Pipe fittings (1) W W W W W 4 - Plastic piping W W (2) W Item 3 - Hose assemblies and compensators G13 2 - Class III N° Material certification April 2015 DA DA DA TA (6) Design assessment index X (2) X (2) X X (3) X (3) X Xh (3) Xh (3) Xh (3) Xh Xh (7) Xh (4) Xh (4) (5) During After fabrica- completion tion X Running tests Examinations and tests Product certification AUXILIARY MACHINERY - ITEM G - µ Certification W W W W W W W W W As per NR217, Pt C, Ch 1, Sec 10, [20] If of welded construction, welding steel pipes are to comply with the applicable requirements of NR467, Pt C, Ch 1, Sec 10. Welded joints in pipelines of Class II are to be tested in accordance with NR216 The following valves are to be subjected in the manufacture’s work to an hydraulic pressure test in the presence of a Surveyor and are also subjected to undergo a tightness test at 1,0 times the nominal pressure: • valves of pipe Class II to 1,5 PR • valves mounted on the vessel’s side not less than 5 bar (1) (2) (3) (7) (6) (5) (4) (3) As per NR217, Pt C, Ch 1, Sec 10, [20] The proof of the quality of materials is to be in the form of an inspection certificate according to EN 10.204. 3.1 or equivalent If of welded construction, welding steel pipes are to comply with the applicable requirements of NR467, Pt C, Ch 1, Sec 10. Welded joints in pipelines of Class II are to be tested in accordance with NR216 All pipe systems are to be tested for leakage under operational conditions. If necessary, special techniques other than hydraulic pressure tests are to be applied: • heating coils in tanks and fuel lines must be tested to not less than 1,5 PB but in no case less than 4 bar • liquefied gas process piping systems are to be leak tested (by air, halides, etc.) to a pressure depending on the leak detection method applied All Class II pipes (and other concerning items) having a design pressure PR greater than 3,5 bar shall be subjected to an hydraulic pressure test in the presence of the Surveyor Relevant type approval tests are to be carried out on each type and each size as per NR467, Pt C, Ch 1, Sec 10 Hydrostatic tests under supervision of the Society (1) (2) Remarks NR 544, Sec 5 77 Bureau Veritas Gas-tight penetration glands (1) H6 ND ≤ 100 mm • Expansion joints and cargo hoses (1) ND > 100 mm • Item H5 H4 Pipes, valves and fittings (1) Cargo pumps (1) Compressors (1) H2 H3 Independent cargo tanks (1) H1 N° Material certification W (2) W C (2) C/W (2) C/W (2) C TA TA TA TA DA DA DA Design assessment index X X (5) X (3) X (3) X Xh, ht Xh (3) Xh Xh (3) Xh X Xh During After fabrica- completion tion (4) Running tests Examinations and tests Product certification C C W W C C C As per NR217, Part D, Chapter 3 Material certificate: • C for cast body • W for welded construction Inspection to be carried out according to a program approved by the Society (1) (2) As per NR217, Part D, Chapter 3 If metallic Tests may be carried out in the workshops or on board (1) (2) (3) (1) (5) (4) As per NR217, Part D, Chapter 3 As per NR217, Part D, Chapter 3 Tests subjected as per NR217, Pt C, Ch 1, Sec 10, [20] The setting pressure of the pressure/vacuum valves is to be checked with regard to the applicable Society’s Rules Cargo piping system is to be checked for leakage under operational conditions after installation on board Welded joints are to be subjected to examinations specified in NR217, Pt C, Ch 1, Sec 10, [20] for Class II pipes (1) (2) (3) (3) As per NR217, Part D, Chapter 3 Material certificate: • C for cast body • W for welded construction Inspection to be carried out according to a program approved by the Society (1) (2) (3) As per NR217, Part D, Chapter 3 Remarks (1) CARGO HANDLING AND CONTAINMENT SYSTEMS FOR LIQUEFIED GASES - ITEM H - µ Certification 78 Vessels intended for the carriage of dangerous goods Table 27: Cargo handling and containment systems for liquefied gases - item H - µ NR 544, Sec 5 April 2015 TA H11 Insulation materials of pressure vessels (1) H12 Safety relief valves (1) TA H10 Fans for enclosed spaces (1) C TA Instrumentation (1) H9 TA TA Gas detection system (1) TA H8 W Cargo tank P/V and high velocity valves (1) Item H7 N° Material certification April 2015 Design assessment index X X X X X X Xht (2) During After fabrica- completion tion Running tests Examinations and tests Product certification C C W W W C Certification (1) (1) (1) (1) (1) (1) (2) Remarks As per NR217, Part D, Chapter 3 As per NR217, Part D, Chapter 3 As per NR217, Part D, Chapter 3 As per NR217, Part D, Chapter 3 As per NR217, Part D, Chapter 3 As per NR217, Part D, Chapter 3 Tests may be carried out in the workshops or on board CARGO HANDLING AND CONTAINMENT SYSTEMS FOR LIQUEFIED GASES - ITEM H - µ NR 544, Sec 5 Bureau Veritas 79 Bureau Veritas I7 Cargo tank P/V and high velocity valves (1) Gas-tight penetration glands (1) I6 ND ≤ 100 mm • Expansion joints and cargo hoses (1) ND > 100 mm • Item I5 I4 Pipes, valves and fittings (1) Cargo pumps (1) Compressors (1) I2 I3 Independent cargo tanks (1) I1 N° Material certification W W (2) W C (2) C/W (2) C/W (2) C TA TA TA TA TA DA DA DA Design assessment index X X X (5) X (3) X (3) X Xht (2) Xh, ht Xh (3) Xh Xh (3) Xh X Xh During After fabrica- completion tion (4) Running tests Examinations and tests Product certification C C C W W W C C As per NR217, Part D, Chapter 3 Material certificate: • C for cast body • W for welded construction Inspection to be carried out according to a program approved by the Society (1) (2) As per NR217, Part D, Chapter 3 If metallic Tests may be carried out in the workshops or on board (1) (2) (3) (1) (2) (1) (5) (4) As per NR217, Part D, Chapter 3 Tests may be carried out in the workshops or on board As per NR217, Part D, Chapter 3 As per NR217, Part D, Chapter 3 Tests subjected as per NR217, Pt C, Ch 1, Sec 10, [20] The setting pressure of the pressure/vacuum valves is to be checked with regard to the applicable Society’s Rules Cargo piping system is to be checked for leakage under operational conditions after installation on board Welded joints are to be subjected to examinations specified in NR217, Pt C, Ch 1, Sec 10, [20] for Class II pipes (1) (2) (3) (3) As per NR217, Part D, Chapter 3 Material certificate: • C for cast body • W for welded construction Inspection to be carried out according to a program approved by the Society (1) (2) (3) As per NR217, Part D, Chapter 3 Remarks (1) CARGO HANDLING AND CONTAINMENT SYSTEMS FOR LIQUIDS - ITEM I - µ Certification 80 Vessels intended for the carriage of dangerous goods Table 28: Cargo handling and containment systems for liquids - item I - µ NR 544, Sec 5 April 2015 Flame arresters (1) Gas detection system (1) Instrumentation (1) Fans for enclosed spaces (1) Insulation materials (1) Safety relief valves (1) I8 I9 I10 I11 I12 I13 N° Item Material certification April 2015 TA TA TA TA TA TA Design assessment index X X X X X X During After fabrica- completion tion Running tests Examinations and tests Product certification C C W W W W Certification (1) (1) (1) (1) (1) (1) Remarks As per NR217, Part D, Chapter 3 As per NR217, Part D, Chapter 3 As per NR217, Part D, Chapter 3 As per NR217, Part D, Chapter 3 As per NR217, Part D, Chapter 3 As per NR217, Part D, Chapter 3 CARGO HANDLING AND CONTAINMENT SYSTEMS FOR LIQUIDS - ITEM I - µ NR 544, Sec 5 Bureau Veritas 81 Bureau Veritas K3 K2 K1 N° power < 50 kW/kVA power ≥ 50 kW/kVA power < 50 kW/kVA • power ≥ 50 kW/kVA power < 50 kW/kVA • • Transformers (1) power ≥ 50 kW/kVA • Electrical machines (1) • • Generators (1) Item W W W W Material certification TA TA TA X (2) X (2) X (2) (3) X (2) (3) X (2) (3) X (2) (3) During After fabrica- completion tion X X X X X X Running tests Examinations and tests Product certification ELECTRICAL INSTALLATIONS - ITEM K - µ Design assessment index 82 Certification W W W W W W Vessels intended for the carriage of dangerous goods Table 29: Electrical installations - item K - µ (1) (2) (3) (1) (2) (3) (1) (2) As per NR217, Pt C, Ch 2, Sec 4 Power transformers are to be tested according to IEC 60076 As per NR217, Pt C, Ch 2, Sec 3 Tests to be performed: • temperature rise test • overload test • short-circuit test • high voltage test • overspeed test • measurement of insulation resistance All electrical machines are to be tested at manufacturer’s work. When the test is not specified, the requirements of IEC 60034 apply As per NR217, Pt C, Ch 2, Sec 3 Tests to be performed: • temperature rise test • overload test • short-circuit test • high voltage test • overspeed test • measurement of insulation resistance All electrical machines are to be tested at manufacturer’s work. When the test is not specified, the requirements of IEC 60034 apply Remarks NR 544, Sec 5 April 2015 Bureau Veritas power < 2 kW/kVA • Cables and insulated wires (1) Control, monitoring, alarm and safety systems (1) K8 K9 power < 100 kW/kVA • Switchgear (1) power ≥ 100 kW/kVA (2) • Switchboards (1) power ≥ 2 kW/kVA • Storage battery chargers (1) Storage batteries (1) Item K7 K6 K5 K4 N° Material certification April 2015 TA TA (2) TA (2) DA or TA DA or TA TA TA Design assessment index X X X X (3) X X During After fabrica- completion tion X (2) X (3) X X X X X (2) Running tests Examinations and tests Product certification ELECTRICAL INSTALLATIONS - ITEM K - µ Certification W W W W W W W W As per NR217, Pt C, Ch 2, Sec 7 As a general principle, switchgear shall be type approved, designed and constructed in accordance with standard IEC, EN or other standards recognized by the Society Test on board As per NR217, Pt C, Ch 2, Sec 12 As a general principle, the use of the types of cables and wired according to IEC 60092 is permitted As per NR217, Pt C, Ch 2, Sec 13 Operational test to be performed (1) (2) (1) (2) (1) (2) (3) As per NR217, Pt C, Ch 2, Sec 7 Including switchboards for emergency generator sets Tests to be performed: • operational test • high voltage test • insulation resistance measurement As per NR217, Pt C, Ch 2, Sec 5 As per NR217, Pt C, Ch 2, Sec 5 The following shall be tested: • installation of storage batteries • ventilation of battery rooms, cupboards/containers; and cross-section of ventilation ducts • storage battery charging equipment • required caution labels and information plates (1) (2) (3) (1) (1) (2) Remarks NR 544, Sec 5 83 power < 50 kW/kVA • Item Bureau Veritas power < 50 kW/kVA • 2 - Class 3, class 4 and class 5 K12 1 - Class 1 and class 2 Computer systems (1) power ≥ 50 kW/kVA K11 • Electrical propulsion plants (1) power ≥ 50 kW/kVA Power electronics (1) K10 • N° DA or TA TA TA W (2) DA or TA (3) C (2) (3) Material certification 84 Design assessment index X (4) X (4) X (2) X (2) X (5) X (5) X (2) X (2) During After fabrica- completion tion X X X (6) (7) X (6) (7) X (3) X (3) Running tests Examinations and tests Product certification ELECTRICAL INSTALLATIONS - ITEM K - µ Certification W W W C W W As per NR217, Pt C, Ch 2, Sec 15 Material certificate for shafts. Shafts are to be made of material complying with NR216, Ch 2, Sec 3 or, where rolled products are allowed in place of forgings, with NR216, Ch 2, Sec 1 Shaft material for electric propulsion motors and for main engine driven generators where the shaft is part of the propulsion shafting is to be certified by the Society If appropriate, where welded parts are foreseen on shafts and rotors, the provisions of NR216, Chapter 5 apply Type test are to be carried out on a prototype machine or on the first of a batch of machines, and routine tests carried out on the subsequent machines Functioning of the propulsion plant shall be proved by dock trial before river trials Testing during trial voyages as per NR217, Pt C, Ch 2, Sec 17 As per NR217, Pt C, Ch 2, Sec 16 The following test shall be carried out in the manufacturer’s works: • function test • operating conditions simulation • fault simulation • simulation of the application environment (1) (2) (1) (2) (7) (6) (5) (4) (3) (3) As per NR217, Pt C, Ch 2, Sec 14 Routine tests to be performed: • voltage test • insulation resistance test Operational test to be performed on the subsequent machines (1) (2) Remarks NR 544, Sec 5 April 2015 Bureau Veritas Anti-fouling system (1) Advanced water treatment plants (1) Grey water treatment plants (1) Onboard NOx monitoring systems (1) Oily water separator (OWS) systems (1) Exhaust gas cleaning (EGC) systems (1) S4 S5 S6 S7 S8 Incinerator (1) S2 Material certification During After fabrica- completion tion Running tests Examinations and tests Remarks TA TA TA TA TA TA (2) TA TA X Xh X X X X X Xh X X X X X X X D D D D D W D D In accordance with International Convention on the control of Harmful and Anti-fouling systems, 2001, Annex 4, Appendices 1 and 2 Anti-fouling paint are to be a type approved by the Society, on the basis of the following criteria: • TBT-free • small quantities of organotin compounds acting as a chemical catalyst are allowed provided their concentration does not exceed 2500 mg total tin per kg of dry paint (1) In accordance with IMO Resolution MEPC. 107 (49) In accordance with IMO Resolution MEPC.184 (59): 2009 Guidelines for exhaust gas cleaning systems (1) Where NOx reduction methods (such as water injection, fuel oil emulsification, charge air humidification, exhaust gas after-treatment) are used, they are to be approved by the Society and taken into account in type approval certification of the engine (1) (1) In accordance with IMO Resolution MEPC. 159 (55) (1) (1) In accordance with IMO Resolution MEPC. 159 (55) In accordance with IMO Resolution MEPC. 76 (40) as amended by Resolution MAPC.93 (45) and Annex VI of MARPOL 73/78, Appendix IV (1) (2) In accordance with IMO Resolution MEPC. 159 (55) (1) Pollution prevention installation covered by additional class notation Cleanvessel as per NR 217, Pt D, Ch 2, Sec 11 Item S3 Sewage treatment plant (1) S1 S N° Design assessment index Product certification Certification April 2015 POLLUTION PREVENTION INSTALLATION COVERED BY ADDITIONAL CLASS NOTATION CLEANVESSEL - ITEM S - µ Vessels intended for the carriage of dangerous goods Table 30: Pollution prevention installation covered by additional class notation Cleanvessel - item S - µ NR 544, Sec 5 85 Oil content meter Oil sealing glands Leak detector for refrigeration systems S10 S11 Item S9 N° TA TA TA Design assessment index Material certification 86 X X X During After fabrica- completion tion X X X Running tests Examinations and tests Product certification D D D Certification Remarks POLLUTION PREVENTION INSTALLATION COVERED BY ADDITIONAL CLASS NOTATION CLEANVESSEL - ITEM S - µ NR 544, Sec 5 Bureau Veritas April 2015 NR 544, App 1 APPENDIX 1 1 GENERAL INDEX Key-words and labels (from A to Z) 1.1 Index 1.1.1 Table 1 : General index Key-words and labels (from A to Z) A C D E Advance water treatment plants S4 Aluminium alloy plates, profiles, bars and tubes A5 Anchor chain cable accesories B4 Anchor chain cables B3 Anchors B2 Anti-fouling system S3 Automatic pressure water spraying system C4 Auxiliary diesel engines G1 Cables and insulated wires K8 Cargo pumps (for liquefied gases) H3 Cargo pumps (for liquids) I3 Cargo tank P/V and high velocity valves (for liquefied gases) H7 Cargo tank P/V and high velocity valves (for liquids) I7 Cast steel shaft brackets A9 Composite materials A9 Compressors (for liquefied gases) A8 Compressors (for liquids) H2 Computer systems K12 Control and safety devices E5 Control, monitoring, alarm and safety system K9 Detection and alarm system C7 Domestic gas installations G9 Electrical machines K2 Electrical propulsion plants K11 Exhaust gas cleaning (EGC) systems F April 2015 Item reference No. S8 Expansion joints and cargo hoses (for liquids) I5 Expansion joints and cargo hoses (for liquefied gases) H5 External ramp B10 Fans for enclosed spaces (for liquefied gases) H10 Fans for enclosed spaces (for liquids) I11 Fire bulkheading, fire doors C1 Fire dampers C2 Fixed gas fire extinguishing system C5 Flame arresters (for liquids) I8 Bureau Veritas 87 NR 544, App 1 Key-words and labels (from A to Z) G H I Gas detection system (for liquefied gases) H8 Gas detection system (for liquids) I9 Gas-tight penetration glands (for liquefied gases) H6 Gas-tight penetration glands (for liquids) I6 Gears and couplings G2 Generators K1 Grey water treatment plants S5 Hatch covers B8 Heat exchangers E2 Hydraulic system G12 Incinerator S2 Independent cargo tanks (for liquefied gases) H1 Independent cargo tanks (for liquids) I1 Independent tanks B12 Instrumentation (for liquefied gases) H9 Instrumentation (for liquids) I10 Insulation materials (for liquefied gases) H11 Insulation materials (for liquids) I12 Iron castings A4 L Leak detector for refrigeration systems S11 M Main diesel engines with diameter of cylinder bore > 300 mm E1 Main propulsion shafting G3 Mass produced diesel engines diameter of cylinder bore D ≤ 300 mm E6 Movable deck and inner ramp O P R 88 Item reference No. B11 Oil content meter S9 Oil sealing glands S10 Oily separator (OWS) systems S7 Onboard NOx monitoring systems S6 Pipe fittings G14 Pipes, piping G13 Pipes, valves and fittings (for liquefied gases) H4 Pipes, valves and fittings (for liquids) I4 Portable fire extinguishers C6 Power electronics K10 Pressure vessels G8 Pump and compressors G4 Propellers G10 Ropes (Steel wire ropes and fibre ropes) B5 Rudders / nozzles B1 Bureau Veritas April 2015 NR 544, App 1 Key-words and labels (from A to Z) S T W April 2015 Item reference No. Safety relief valves (for liquefied gases) H12 Safety relief valves (for liquids) I13 Scavenging and supercharging compressors or blowers E4 Sewage treatment plant S1 Shell doors B7 Sidescuttles and windows B6 Starting air receiver (for main diesel engines) E8 Starting air receiver (for auxiliary machinery) G11 Steel castings A3 Steel forgings A2 Steel plates and profiles A1 Steering gears G5 Storage batteries K4 Storage battery chargers K5 Switchboards K6 Switchgears K7 Thrusters and their prime movers G7 Transformers K3 Transition joints steel / Aluminium alloy A6 Turbochargers E7 Turning gears of main diesel engines E3 Water supply system C3 Watertight doors B9 Welding consumables A7 Windlasses G6 Bureau Veritas 89 NR 544, App 1 90 Bureau Veritas April 2015
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