pubs.acs.org/Langmuir © 2010 American Chemical Society Interfacially Controlled Synthesis of Hollow Mesoporous Silica Spheres with Radially Oriented Pore Structures Juan Li,†,‡ Jun Liu,*,† Donghai Wang,† Ruisong Guo,*,‡ Xiaolin Li,† and Wen Qi† † Pacific Northwest National Laboratory, Richland, Washington 99352, and ‡School of Material Science and Engineering, Tianjin University, Tianjin 300072, P. R. China Received March 28, 2010. Revised Manuscript Received May 13, 2010 This paper reports an alternative process to prepare hollow mesoporous silica spheres (HMS) using a single cationic surfactant with a tunable wall thickness and radially oriented pore structures. Using N,N-dimethylformide (DMF) as the intermediate solvent bridging the organic and aqueous phase, hollow mesoporous silica spheres were synthesized with interfacial hydrolysis reactions at the surface of liquid droplets. These spheres have an ordered pore structure aligned along the radial direction, and the wall thickness and sphere sizes can be tuned by adjusting the experimental conditions. Transmission electron microscopy and nitrogen absorption techniques were used to characterize HMS and its formation procedure. A hypothetic formation mechanism was proposed on the basis of a morphology transformation with the correct amount of DMF and a careful observation of the early hydrolysis stages. Au and magnetic Fe3O4 nanoparticles have been encapsulated in the HMS hollow core for potential applications. 1. Introduction Since the pioneering work by the scientists at the Mobil Corporation in 1992, great effort has been devoted to synthesizing mesoporous silica nanoparticles with controlled particle sizes, morphologies, and tunable pore structures.1 In these materials, the surface area, pore sizes, and pore structures can be precisely controlled with different surfactants/polymer molecules or by carefully tuning the synthetic conditions. Recently, hollow porous silica particles and spheres attracted wide attention for drug delivery, optical and magnetic imaging, absorption, encapsulation, and catalysis applications because the large cavities in these particles or spheres can be used as high-capacity reservoirs to store chemicals, biological agents, or other nanoparticles. Furthermore, the mesoporosity provides easy pathways for molecular diffusion.2 Hollow mesoporous particles with three-dimensional pore channels3-6 and core-shell micellar silica nanoparticles7 have been investigated for high-capacity loading and controlled release of biomolecules and drugs. High drug loading and sustained, or even switchable, release7 have been reported. Dyeloaded hollow silica particles can be used for direct optical imaging of cancer cells.7 Hollow mesoporous silica spheres (HMS) loaded with magnetic particles have the potential for magnetic imaging and magnetic separation.8 HMS have also been prepared with mixed magnetic and semiconductor nanoparticles.9 It is interesting that enzymes trapped in multilayered silica vesicles could catalyze the hydrolysis of tributyrin with a high activity,10 showing the potential of such materials for biomolecule encapsulation and catalytic applications. There are several general approaches to prepare hollow mesoporous materials. The core templated approach is based on surface deposition on inorganic or organic materials or polymers.10-13 This method is simple to use, but it is difficult to scale up. The templates need to be removed after the synthesis, and it is difficult to load the materials in the cavities. The second approach uses water/oil emulsion as the template and forms hollow mesoporous structures at the water-oil interfaces.4,14 The most widely studied method is to use surfactant vesicles as the template. The vesicle template approach was first studied by Pinnavaia et al.15,16 using neutral bolaamphiphile surfactant that contains two polar head groups linked by a hydrophobic alkyl chain. Silicate precursors were condensed in interlayered regions of multilamellar vesicles, and they formed micro- and mesoporous multilayer lamella silica with a high surface area and a high thermal stability. Also, many other symmetric and asymmetric diamine surfactants as well as different silicate precursors have been used to prepare vesicle silicate particles with a wide range of particle sizes, morphologies, and pore structures.17-19 Vesicle-like *Corresponding authors. E-mail: [email protected] (J.L.), [email protected] (R.G.). (1) Kresge, C. T.; Leonowicz, M. E.; Roth, W. J.; Vartuli, J. C.; Beck, J. S. Nature 1992, 359, 710. (2) Zhu, Y. F.; Shi, J. L.; Shen, W. H.; Chen, H. R.; Dong, X. P.; Ruan, M. L. Nanotechnology 2005, 16, 2633. (3) Zhu, Y. F.; Shi, J. L.; Shen, W. H.; Dong, X. P.; Feng, J. W.; Ruan, M. L.; Li, Y. S. Angew. Chem., Int. Ed. 2005, 44, 5083. (4) Li, Y. S.; Shi, J. L.; Hua, Z. L.; Chen, H. R.; Ruan, M. L.; Yan, D. S. Nano Lett. 2003, 3, 609. (5) Li, Y. S.; Shi, J. L.; Chen, H. R.; Hua, Z.; Zhang, L. X.; Ruan, M. L.; Yan, J.; Yan, D. S. Microporous Mesoporous Mater. 2003, 60, 51. (6) Zhu, Y. F.; Shi, J. L.; Li, Y. S.; Chen, H. R.; Shen, W. H.; Dong, X. P. J. Mater. Res. 2005, 20, 54. (7) Huo, Q. S.; Liu, J.; Wang, L. Q.; Jiang, Y. B.; Lambert, T. N.; Fang, E. J. Am. Chem. Soc. 2006, 128, 6447. (8) Zhang, L.; Qiao, S. Z.; Jin, Y. G.; Chen, Z. G.; Gu, H. C.; Lu, G. Q. Adv. Mater. 2008, 20, 805. Langmuir 2010, 26(14), 12267–12272 (9) Kim, J.; Lee, J. E.; Lee, J.; Yu, J. H.; Kim, B. C.; An, K.; Hwang, Y.; Shin, C. H.; Park, J. G.; Kim, J.; Hyeon, T. J. Am. Chem. Soc. 2006, 128, 688. (10) Zhu, Y. F.; Shi, J. L.; Chen, H. R.; Shen, W. H.; Dong, X. P. Microporous Mesoporous Mater. 2005, 84, 218. (11) Blas, H.; Save, M.; Pasetto, P.; Boissiere, C.; Sanchez, C.; Charleux, B. Langmuir 2008, 24, 13132. (12) Tan, B.; Rankin, S. E. Langmuir 2005, 21, 8180. (13) Chen, J. F.; Ding, H. M.; Wang, J. X.; Shao, L. Biomaterials 2004, 25, 723. (14) Li, W. J.; Sha, X. X.; Dong, W. J.; Wang, Z. C. Chem. Commun. 2002, 2434. (15) Tanev, P. T.; Pinnavaia, T. J. Science 1996, 271, 1267. (16) Tanev, P. T.; Liang, Y.; Pinnavaia, T. J. J. Am. Chem. Soc. 1997, 119, 8616. (17) Kim, S. S.; Liu, Y.; Pinnavaia, T. J. Microporous Mesoporous Mater. 2001, 44, 489. (18) Karkamkar, A. J.; Kim, S. S.; Mahanti, S. D.; Pinnavaia, T. J. Adv. Funct. Mater. 2004, 14, 507. (19) Hossain, K. Z.; Sayari, A. Microporous Mesoporous Mater. 2008, 114, 387. Published on Web 06/24/2010 DOI: 10.1021/la101225j 12267 Article Li et al. silica particles can be obtained with nonionic surfactants,20-22 cationic surfactants,23,24 and fluorocarbon surfactants.25 Another widely studied method is to use mixed systems of cationicanionic surfactants26 and fluorocarbon-hydrocarbon surfactants.27 In the cationic and anionic system, the positive and negative charges are neutralized, and the two surfactants strongly bind to one another, favoring the formation of the lamella sheets and vesicles that function as the template for mesoporous silica structures. In the fluorocarbon surfactant system, the fluorocarbon surfactant forms the template for the vesicle template, and the hydrocarbon surfactant forms the template for the silicate mesostructures. Both cationic and nonionic surfactant28,29 can be used with the fluorocarbon surfactants, and the morphologies and structures can be controlled by adjusting the surfactant ratio and experimental conditions.30 Periodic mesoporous organosilica hollow spheres with tunable wall thickness have also been prepared with fluorocarbon and cationic double templates.31 Many scientific and practical issues still need to be addressed to allow an efficient synthesis of HMS. For example, many widely studied approaches involve expensive or special surfactants. In the vesicle template synthesis, the hollow silica spheres are based on surfactant bilayers and lamella structures. The silica particles have onionlike structures and mono- or multilayered shell structures. The wall or the shell structures range from microporous, mesoporous, spongelike, and, in a few cases, ordered three-dimensional mesoporosity. For many applications, such as controlled release and catalysis, ideally the pore channels should be oriented perpendicularly with respect to the walls. Although oriented mesoporous particles have been reported with a hard template approach,11 there is a need to develop a simple, one-step method that not only produces hollow mesoporous particles and spheres with controlled pore orientation using commonly available commercial surfactant but also could integrate the encapsulation of functional materials inside the HMS during the synthesis. In this paper, we report a simple and one-step route to synthesize HMS particles with radially oriented mesoporous wall structures and tunable wall thickness at room temperature using one commonly available cationic surfactant. These mesoporous silica spheres are formed through an interfacial reaction at the surface of liquid droplets and are different from the surfactant bilayer vesicle structures. These materials can be used to load multiple gold and Fe3O4 nanoparticles. 2. Experimental Methods Materials. All chemicals were used directly without further purification, including N,N-dimethylformamide (DMF, (20) Wang, H. N.; Wang, Y. H.; Zhou, X.; Zhou, L.; Tang, J.; Lei, J.; Yu, C. Adv. Funct. Mater. 2007, 17, 613. (21) Zhang, Y.; Yu, M. H.; Zhu, L.; Zhou, X. F.; Zhao, Q. F.; Li, H. X.; Yu, C. Z. Chem. Mater. 2008, 20, 6238. (22) Yu, M. H.; Wang, H. N.; Zhou, X. F.; Yuan, P.; Yu, C. Z. J. Am. Chem. Soc. 2007, 129, 14576. (23) Hentze, H. P.; Raghavan, S. R.; McKelvey, C. A.; Kaler, E. W. Langmuir 2003, 19, 1069. (24) Zhang, L. X.; Li, P. C.; Liu, X. H.; Du, L. W.; Wang, E. Adv. Mater. 2007, 19, 4279. (25) Tan, B.; Lehmler, H. J.; Vyas, S. M.; Knutson, B. L.; Rankin, S. E. Adv. Mater. 2005, 17, 2368. (26) Yeh, Y. Q.; Chen, B. C.; Lin, H. P.; Tang, C. Y. Langmuir 2006, 22, 6. (27) Lin, C. X.; Yuan, P.; Yu, C. Z.; Qiao, S. Z.; Lu, G. Q. Microporous Mesoporous Mater. 2009, 126, 253. (28) Yuan, P.; Yang, S.; Wang, H. N.; Yu, M. H.; Zhou, X. F.; Lu, G. Q.; Zou, J.; Yu, C. Z. Langmuir 2008, 24, 5038. (29) Gu, X.; Li, C. L.; Liu, X. H.; Ren, J. W.; Wang, Y. Q.; Guo, Y. L.; Guo, Y.; Lu, G. Z. J. Phys. Chem. C 2009, 113, 6472. (30) Yang, S.; Zhou, X. F.; Yuan, P.; Yu, M. H.; Xie, S. G.; Zou, J.; Lu, G. Q.; Yu, C. Z. Angew. Chem., Int. Ed. 2007, 46, 8579. (31) Djojoputro, H.; Zhou, X. F.; Qiao, S. Z.; Wang, L. Z.; Yu, C. Z.; Lu, G. Q. J. Am. Chem. Soc. 2006, 128, 6320. 12268 DOI: 10.1021/la101225j anhydrous, 99.8%, Sigma-Aldrich), cetyltrimethylammonium chloride solution (CTAC, 25 wt % solution in water, Aldrich), tetraethyl orthosilicate (TEOS, Fluka), triethanolamine (TEA, minimum 98%, Sigma), ethanol (anhydrous, Sigma-Aldrich), and deionized (DI) H2O. Hydrochloric acid (HCl, 37%, ACS Reagent, Sigma-Aldrich) and ethanol were used for template extraction. Synthesis of HMS Spheres. Our methods for making HMS spheres were derived from a method used to prepare regular mesoporous nanoparticles.32-34 Typically, 6.4 mL of DI H2O, 1.05 mL of ethanol, and 1.04 mL of 25 wt % CTAC were mixed and stirred at room temperature for 30 min. A total of 1.85 g of TEA was subsequently added and further stirred for 30 min until dissolved to control the pH. The mixtures were stirred at room temperature, to which the mixture of 0.692 mL of TEOS and an appropriate amount of DMF was added under stirring. The whole mixtures were further stirred for an appropriate time at room temperature. After the reaction, we stopped the stirring and added 5 mL of ethanol into the translucent, colloidal aqueous suspension to precipitate the mesoporous materials. The mixture was centrifuged to collect the aggregate HMS at the bottom. The resulting precipitates were washed by hydrochloric acid in ethanol solvent (3 mL of concrntrated HCl in 240 mL of ethanol) with sonication. This procedure was repeated three times. Subsequent washing was performed by centrifugation at 9000 rpm for 6 min and redispersed in DI H2O under sonication. This washing procedure was repeated three times. All products were stocked in DI H2O. To study the effect of stirring and sonication, similar procedures were followed, except that the mixed solution was sonicated in a water bath (Branson 1510) during part or the entire period of reaction. The same procedure was used to extract the surfactant. Preparation of Au Colloids. Colloidal Au nanoparticles were prepared according to the citrate method reported in the literature.35 A total of 500 mg of HAuCl4 was dissolved in 250 g of DI H2O to form 2 mg/mL of HAuCl4 aqueous solution. Then 4.31 mL of this HAuCl4 aqueous solution was added into 200 g of DI H2O. This solution was loosely covered with Al foil and heated to boil. Then 20 mL of 1% sodium citrate aqueous solution was added. The mixture was boiled for 5 min to form the wine red gold colloidal solution with gold nanoparticles about 15 nm in diameter.35 This colloidal solution was used as the seed solution to grow the particles to a larger size. A total of 100 mL of the asprepared colloidal solution was heated to boil. Then 25 mL of HAuCl4 (2 mg/mL) aqueous solution was added dropwise during boiling. After boiling for 5 min, the mixture was cooled down to room temperature. The resultant solution was centrifuged at 3500 rpm for 10 min to collect the large gold particles at the bottom section of the centrifuge tube. Preparation of Magnetic Fe3O4 Nanoparticles. Fe3O4 nanoparticles were synthesized according to a method reported in the literature.36 A total of 1 g of KOH and 0.5 g of KNO3 was dissolved in 75 mL of DI H2O, and the solution was heated to boil. Subsequently, 2.25 g of FeSO4 dissolved in 15 mL of DI H2O was added. After boiling for about 5 min, the granular black precipitate was separated by a magnet. Then 200 mL of hot DI H2O was added. After dispersion, a magnet was brought into contact with the beaker for a short period of time (5 min), and the large particles attracted to the magnet were removed. The small Fe3O4 particles left in the solution were washed by hot DI H2O three times and dispersed in 5 mL of DI H2O. The crystalline phase of Fe3O4 (magnetite) was confirmed by X-ray diffractometry analysis. Synthesis of Mesoporous Silica Spheres with Au and Fe3O4 Nanoparticles. Mesoporous silica nanoparticles with (32) (33) (34) (35) (36) Moller, K.; Kobler, J.; Bein, T. Adv. Funct. Mater. 2007, 17, 605. Kobler, J.; Moller, K.; Bein, T. ACS Nano 2008, 2, 791. Moller, K.; Kobler, J.; Bein, T. J. Mater. Chem. 2007, 17, 624. Turkevich, J.; Stevenson, P. C.; Hillier, J. Discuss. Faraday Soc. 1951, 55. David, I.; Welch, A. J. E. Trans. Faraday Soc. 1956, 52, 1642. Langmuir 2010, 26(14), 12267–12272 Li et al. Article Au cores were prepared with the following method: 6.4 mL of DI H2O, 1.05 mL of ethanol, and 1.04 mL of 25 wt % CTAC were stirred at room temperature for 30 min and then put under a bath sonication while the rest of the reactants were added. A total of 1.85 g of TEA was subsequently added into the mixture. After that, 0.2 mL of colloidal Au solution was added. Then a mixture of 0.692 mL of TEOS and 2 mL of DMF was added. The entire mixtures were further sonicated for 5 min followed by stirring at room temperature for 1 h. After the reaction, all of the products were washed by hydrochloric acid in ethanol solvent (3 mL of concentrated HCl in 240 mL of ethanol) with sonication. This procedure was repeated twice. Subsequent washing was performed by repeated centrifugation at 9000 rpm for 6 min and redispersed in DI H2O under sonication. All products were stocked in DI H2O. Mesoporous spheres with Fe3O4 nanoparticles were prepared as follows: 6.4 mL of DI H2O, 1.05 mL of ethanol, and 1.04 mL of 25 wt % CTAC were stirred at room temperature for 30 min and then put under a bath sonication while the rest of the reactants were added. A total amount of 1.85 g of TEA was subsequently added into the mixture. After that, 0.1 mL of Fe3O4 aqueous suspension was added. A mixture of 0.692 mL of TEOS and 2 mL of DMF was then added. The mixture was further sonicated for 1 h. Characterization. Transmission electron microscopy (TEM) was performed on a JEOL JSM-2010 TEM microscope operated at 200 kV. Scanning electron microscopy (SEM) was carried out on an FEI Helios Nanolab dual-beam focused ion beam (FIB)/ SEM. The surface area was determined using Quantachrome Autosorb Automated Gas Sorption Systems. The result of the Brunauer-Emmett-Teller (BET) surface area was obtained with the single-point adsorption method. Figure 1. TEM and SEM images of particle morphologies with different amounts of DMF. (a) No DMF. (b) 0.2 mL of DMF. (c) 0.976 mL of DMF. (d) 2 mL of DMF. (e) 4 mL of DMF. (f) A single sphere with almost no cavity obtained by using 4 mL of DMF. (g, h) SEM images of hollow spheres synthesized with 2 mL of DMF. Broken spheres are marked out with arrows. 3. Results and Discussion DMF was found to be important in morphology control. We obtained very small mesoporous nanoparticles to HMS by tuning the amount of DMF. As shown in the TEM images of Figure 1, without DMF, nanoparticles of about 30-40 nm in diameter with disordered mesopore structures were produced (Figure 1a). While a small amount of DMF (200 μL) was added, similar mesoporous nanoparticles were obtained (Figure 1b). However, when the amount of DMF was increased to 0.976 mL, some hollow spheres with radially oriented mesopore features were observed in addition to the small nanoparticles (Figure 1c). These hollow spheres are about 200 nm in diameter, and the mesopore features are about 3 nm wide, consistent with what is expected from the cationic synthesis approach.23,24 The wall thickness of the hollow spheres is about 60 nm. Further addition of DMF (more than 2 mL of DMF) caused the formation of mostly HMS spheres (Figure 1d-f). The radially oriented mesopore can be clearly observed at a high magnification from Figure 1d. Figure 1e is a lower magnification TEM image with 4 mL of DMF. A few regular, “dense” mesoporous nanoparticles are stilled observed, but the exact amount is difficult to quantify from the TEM images. Figure 1f shows one single mesoporous particle with a very small cavity in the center. The hollow structure of the HMS obtained with 2 mL of DMF was further confirmed by SEM images (Figure 1g,h), from which spheres with broken shells were clearly observed. To prove the existence of the mesoporosity, the materials made of hollow silica particles were precipitated with ethanol, dried, and calcined at 500 °C for BET measurement. The nitrogen absorption isotherm of the sample synthesized with 4 mL of DMF was obtained and is shown in Figure 2. The material has a surface area of 800 m2/g (Figure 2a). The Barrett-Joyner-Halenda (BJH) method gives an average pore size of 3 nm (Figure 2b) from the adsorption branch. Langmuir 2010, 26(14), 12267–12272 Figure 2. Brunauer-Emmett-Teller (BET) result of the hollow mesoporous spheres synthesized using 4 mL of DMF. (a) Nitrogen absorption-desorption isotherm curves. (b) Pore size distribution from the absorption curve using the Barrett-Joyner-Halenda (BJH) method. A series of experiments were carried out to study the growth of the hollow spheres. It is critical to understand how the particles formed. Therefore, we collected the samples synthesized with 2 mL of DMF of different reaction times. Figure 3 shows the particle morphologies at different reaction times. Before 30 min, only disordered, amorphous precipitates were observed. However, at 30 min, hollow spheres already formed with well-defined and radially oriented features (Figure 3a). The wall thickness was less than 40 nm. After 1 h, similar morphologies were observed, and the wall thickness increased slightly (Figure 3b). After 3 h, the wall thickness further increased to more than 60 nm, and the wall structure seemed to become denser (Figure 3c). This series of TEM results suggests that the particles were produced in the early stages of the reaction, and further reaction resulted in increasing the wall thickness of the particles. Another noticeable feature is that the DOI: 10.1021/la101225j 12269 Article Li et al. Figure 5. Grain boundary structures in fused silica spheres with 2 mL of DMF. (a) Fused particles with disordered boundary in the interior and ordered pore structure on the edge of the particles. (b) Two overlapped HMS spheres with ordered boundary and sharp edge. Figure 3. Hollow silica spheres formed at different reaction times with the addition of 2 mL of DMF. (a) After 30 min of reaction. (b) After 60 min of reaction. (c) After 3 h of reaction. (d) Small particles and spheres with 1 h of sonication after the ingredients are mixed. Figure 4. High-magnification TEM images of the wall structures in HMS spheres with 4 mL of DMF. (a) The oriented pore structures on the outer surfaces. (b) The disordered structures in the inner walls. White arrows marked the ordered pore structures. Inset is a zoom-in image showing the ordered porous wall of the HMS. formation of the hollow particles may be kinetically controlled. If the mixed solution containing all the ingredients is sonicated at the beginning of the reaction, the large hollow particles will be broken down into smaller hollow particles, and mostly filled nanoparticles will be formed, as shown by Figure 3d for a sample that was sonicated for 1 h at the beginning of the reaction. Figure 4 shows high-magnification TEM images of some hollow spheres with 4 mL of DMF and further reveals how the interfacial reactions take place. Figure 4a is a sphere with a small cavity at the center. The mesostructure near the outer surface of the walls seems to be more ordered than the structures close to the center of the sphere. Figure 4b also shows that the inner walls of the spheres remained disordered for these thick-walled particles. These results suggest that the self-assembly of the mesopore structure most likely started at the outer surface of the spheres. Furthermore, when compared with the morphologies of the spheres formed at an early stage of reaction (inset in Figure 4b), the mesostructure also became denser and more uniform. 12270 DOI: 10.1021/la101225j Sometimes, fused hollow mesoporous particles/spheres are observed connecting two or more spheres together. The grain boundary structures of these fused particles are interesting. Figure 5 shows the grain boundaries of the fused spheres with different degrees of overlapping. In Figure 5a, the boundary in the interior of the particles is totally fused together and becomes quite disordered because of the high degree of overlap, but on the edge, the pore structures on both spheres remain intact until they meet at the grain boundary. There is a sharp grain boundary and not a gradual change of the mesostructure in the gain boundary region. Similarly, in Figure 5b, the mesostructures in both spheres are well maintained, and there is again a sharp grain boundary dividing the two spheres. This observation again suggests that the mesostructures are formed in the very early stage of reaction and are locked in. There is almost no change in the porous structure even if the particles are fused together. On the basis of these TEM results and our observation of the hydrolysis process, it is believed that the formation of the hollow mesoporous spheres may be explained by an interfacial reaction mechanism (Figure 6). When pure TEOS is mixed with the surfactant solution, initially the solubility of TEOS is very poor until it is hydrolyzed by TEA. Without stirring, the TEOS rapidly phase separates from the aqueous surfactant phase and forms its own liquid phase above the aqueous phase because of the density difference, and no reaction will be observed for many days. Reactions take place through slow hydrolysis of TEOS that favor the formation of regular mesoporous nanoparticles (Figure 1a). DMF is soluble in both the TEOS and the aqueous surfactant solution. DMF added in the solution probably plays two roles. First, as a bridging solvent, it helps the dispersion of TEOS in the aqueous solution to form small droplets of TEOS and DMF (Figure 6a). The inside of the droplet is silicate-rich, and the outside aqueous phase is surfactant-rich. Another effect for DMF is that it speeds up the hydrolysis at the interface. When the surfactant and the TEOS meet at the water-TEOS interface, hydrolysis and condensation of the silicate occur and form ordered mesostructures. The surfactant and water diffuse toward the centers of the spheres, and the silicate species and DMF diffuse toward the aqueous phase, forming the radially aligned mesoporous walls (Figure 6b). Since the formation of the droplets is not an equilibrium process, the sizes of the droplets depend on the stirring and rate of mixing. Sonicating the solution in the early stages of the reaction can have a large effect and breaks up the droplets, and thus, the sizes of the spheres are reduced. Figure 6c shows a schematic of the grain boundary structure. The above interfacial reaction mechanism is supported by controlled experiments. First, when TEOS is added to the aqueous Langmuir 2010, 26(14), 12267–12272 Li et al. Article Figure 6. Schematics of the formation of hollow mesoporous spheres and the wall structures. (a) TEOS droplets in aqueous solution. (b) Formation of oriented mesostructures at the interface. (c) Grain boundary structures. (d) Immiscible interface formed between TEOS and the aqueous phase without stirring. (e) Interface formed between the aqueous phase and the TEOS-DMF solution without stirring, showing the reacted interfacial region. (f) An almost clear solution of mixed TEOS and aqueous solution after 5 min of stirring, without adding DMF. (g) A mixed solution of TEOS and aqueous solution with DMF, after 5 min of stirring, showing the reaction products in the solution. Images were taken right after mixing of the solutions. Figure 7. Au and Fe3O4 nanoparticles trapped in the hollow mesoporous spheres. Usually several particles are encapsulated inside of one HMS. (a-c) Typical TEM images of multiple gold nanoparticles in hollow silica spheres. (d-f) TEM images of multiple magnetic nanoparticles in hollow silica spheres. The images were taken with the materials obtained in one representative synthesis of Au@HMS and Fe3O4@HMS, respectively. surfactant solution without stirring, the TEOS phase separates from the surfactant solutions and forms a stable interface without any reaction for many days (Figure 6d). However, when the TEOS-DMF is slowly added to the surfactant solution without stirring, the TEOS-DMF phase separates to form the interface, Langmuir 2010, 26(14), 12267–12272 but an interfacial reaction zone that grows thicker with time is immediately observed, which supports the interfacial reaction mechanism (Figure 6e). Figure 6f,g compares the solutions with and without DMF after 5 min of stirring. The solution without DMF remains clear without much reaction, and the solution with DOI: 10.1021/la101225j 12271 Article DMF becomes translucent due to particle formation. This observation confirms that DMF indeed accelerates the hydrolysis reactions. For controlled release, catalysis, and sensing, it is important to demonstrate that the cavities in the spheres can be filled with other materials or chemicals. Figure 7a-c shows multiple gold nanoparticles trapped inside the mesoporous spheres. The gold nanoparticles were prepared according to the well-known citrate reduction methods, and the particle sizes were increased through multiple growth. The nanoparticles were then dispersed in the surfactant solutions. Since the gold nanoparticles were negatively charged in the solution at the pH conditions (pH 10), most likely, the cationic surfactants were attracted to the particle surfaces through the positively charged headgroup through ion pairing, leaving the tails exposed.37 When mixed with the TEOS and DMF, the particle core with the surfactant tails on the surface was easily displaced in the more hydrophobic TEOS droplets. Similar results were reported in other systems that showed single nanoparticles trapped inside radially aligned micellar structures.38 Similarly, magnetic Fe3O4 particles were prepared according to a method reported in the literature, and we have shown that multiple magnetic particles can be loaded in the hollow mesoporous spheres (Figure 7d-f). The Fe3O4 loaded silica spheres are magnetic and can be easily separated from the solution with a magnet. In Figure 7, the mesoporous walls in the particles are not as well ordered. This may be attributed to the effect of other (37) Rosen, M. J. Surfactants and Interfacial Phenomena; John Wiley & Son: New York, 1978; p 34. (38) Gorelikov, I.; Matsuura, N. Nano Lett. 2008, 8, 369. 12272 DOI: 10.1021/la101225j Li et al. impurities that coexist with the nanoparticles from the preparation method, such as citrate ions in the gold nanoparticle solution. 4. Summary and Conclusions In summary, we have developed a simple and fast method to synthesize HMS spheres through interfacial hydrolysis reactions at the surface of liquid droplets of TEOS-DMF. By tuning the amount of DMF and experimental conditions, we can control the pore structure well aligned along the radial direction, the wall thickness, and sphere sizes. We proposed a hypothetic mechanism to explain the formation process of HMS spheres on the basis of morphology transformation with the amount of DMF and the careful observation of the hydrolysis. Our as-synthesized HMS spheres have been used to encapsulate multiple Au and magnetic Fe3O4 nanoparticles and can be extended to encapsulate other materials like drugs and dyes as potential stably dispersed catalysts at high temperatures, magnetic imaging agents, drug cargos, and optical imaging agents. Acknowledgment. This research is supported by the U.S. Department of Energy, Office of Basic Energy Sciences, Division of Materials Sciences and Engineering, under Award KC020105FWP12152. Pacific Northwest National Laboratory (PNNL) is a multiprogram national laboratory operated for DOE by Battelle under Contract DE-AC05-76RL01830. Juan Li thanks the partially financial support from the China Scholarship Council. Jun Liu thanks Wayne Cosby at PNNL for his help in the preparation of this manuscript. Langmuir 2010, 26(14), 12267–12272
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