CALIFORNIA STATE UNIVERSITY, NORTHRIDGE
SIMULATION OF A FABRIC DYEING
PLANT AND EVALUATION OF ALTERNATIVES
TO INCREASE PRODUCTION CAPACITY
A graduate project submitted in partial
satis£action of the requirements for the
degree of Master of Science in
Industrial and Management Engineering
by
Shahram Hashemi
May, 1987
The Graduate Project of Shahram Hashemi is approved:
Dr. I. Costea
Dr.
Dr. M. W. Lffson - Committee Chair
California State University, Northridge
ii
DEDICATION
This graduate report is dedicated to my parents, Gitti
and Abdolhossein Hashemi for their love, support, and
patience.
iii
ACKNOWLEDGMENT
The author wishes to express his gratitude to Dr. M.
W. Lifson for his sincere interest and guidence throughout
the entire study.
Also, appreciation is extended to Dr. Ileana Costea
and Dr. Pham for reviewing this report.
iv
TABLE OF CONTENTS
Page
... . . . .. . ... ..... . ... . . ... . .. . . . . ..
ACKNOWLEDG:t-1ENT . . . . . . . . . .. . . . . .. .. . . . . . . . . .. .. . . .
LIST OF TABLES . . .. .. . . . . . . . . . . . . . . . . . .. . .. . . . . . .
LIST OF FIGURES . . . .. . . ... . . . .. .. . . . . . . . . . . . .. . . .
ABSTRACT . . . . . .. . .. . . . . .. . .. . .. . . . . .. . . . . . . . . . . . .
DEDICATION
1•
INTRODUCTION
COMPANY BACKGROUND
1.2
PROBLEM STATEMENT
. .. . . . . . . . . . . . . . . . . . .
. . . .. ... . . . .. . . .. . . . . .
2.
CURRENT OPERATING SYSTEM
3.
. . .. . . . . .. . . . . . . . .. . . . .. .
2.2 PLANT OPERATION . . . . . . . .. . . . . . . . .. .. . . . .
ANALYSIS . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .
vii
viii
ix
1
2
3
FABRIC TYPES
3
4
10
3.1
TECHNICAL APPROACH
10
3.2
VALIDATION OF MODEL
11
3.3
ANALYSIS OF CURRENT OPERATIONS
12
Statistical Analysis
3.3.1
3.4
3.5
4.
iv
1
1.1
2.1
iii
12
. . . . .. . . . . . . . . . . . . . .
EVALUATION . . . . . . . . . . . . . . . . . . . . . .. . . .. . .
3.5.1
. .. . . . . . . . . . . . . . . . . . . . . . . . .. . . .
3.5.2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
CANDIDATE SOLUTIONS
CONCLUSIONS AND RECOMMENDATIONS
REFERENCES
•
•
•
•
•
•
•
•
•
s
•
•
•
•
•
•
•
•
•
•
•
•
•
20
24
24
26
29
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
30
APPENDICES
A.
SIMSCRIPT program input data
v
. . . . .. .. . . . .
31
Page
. .. . . . . . .. . . . . .
35
B.
SIMSCRIPT program listing
c.
SIMSCRIPT program output
D.
Sample calculations of
confidence interval ••.•••••.••.••••••..•
144
Summaries of performance
measurements for alternatives A1 and AZ ••
Alternative A1 • • • • • • • • • • • . • • • • • • • • •
Alternative AZ •••••••..••••..•••.•.
146
146
152
E.
vi
53
LIST OF TABLES
Table
Page
3.1
Summary of Utilization Measurements
13
3.2
Summary of Average Queue
Length Measurements •.•.••••••.•.•.•.•••.••.•
15
Summary of Maximum Queue
Length Measurements •.••..•.•.•••••••••••.•.•
17
Summary of Order Characteristics
Measurements
••••••••••••••••••••••••••e••••·
19
90% Confidence Intervals for
Performance Measurements
.•••.••••.•••..•••..
21
90% Confidence Intervals for
Order Characterisstics ••.•.•.•.••.•.•.•.•.•.
22
Incremental Cash Flow
Projections for Alternative A1
. . . .. . . . . .. . ..
27
Incremental Cash Flow
Projections for Alternative A2
........ .....
28
3.3
3.4
3.5
3.6
3.7
3.8
vii
•,..
LIST OF FIGURES
Figure
2.1
Page
TEXPRINT Operation Flow Chart
viii
. . . . . . . . . .. . . . .
5
ABSTRACT
SIMULATION OF A FABRIC DYEING
PLANT AND EVALUATION OF ALTERNATIVES
TO INCREASE PRODUCTION CAPACITY
by
Shahram Hashemi
Master of Science in
Industrial and Management Engineering
This project addresses itself to the task of increasing the production capacity of TEXPRINT Fabric Dyeing Plant.
Simulation of the current dyeing operation on digital
computer has revealed TEXPRINT's weaknesses and hence, has
provided a basis for a search of candidate solutions.
In
addition, the evaluation of the alternatives on a costrevenue basis has resulted in a recommendation of employing
an additional laboratory technician.
By taking such
action, TEXPRINT will gain a 1.38 times greater production
capacity.
ix
1.
INTRODUCTION
The purpose of this study is to analyze the operating
syatem of a fabric dyeing plant and evaluate the possibility of an increase in the production capacity on a costrevenue basis.
The subject of the study is TEXPRINT, a small fabric
dyeing plant operating in Los Angeles, California.
The first chapter of this report will provide the
reader with the company background and will
problem that the company is facing.
then state the
Chapter Two will des-
cribe the current operating system by providing a flow
chart of TEXPRINT's operations.
The analysis and its
results are presented in Chapter Three and are followed by
. the evaluation of the candidate solutions and its results.
Finally,
the conclusions and recommendations will be
presented in Chapter Four.
1.1
COMPANY BACKGROUND
TEXPRINT is a relatively small sized fabric dyeing
plant located in downtown Los Angeles.
It is also involv-
ed in knitting operations on a small scale.
The company was established in 1979 as a sole pro- .
prietorship organization by Hossein Mazareie.
It grossed
nearly $5,500,000 in sales in 1986.
The management team which acts as the decision makers
for the company consists of the president, vice president
of finance, marketing and sales, and the plant and production manager.
1
2
1.2
PROBLEM STATEMENT
TEXPRINT management has stated that the demand for
fabric dyeing exceeds the aggregate capacity of all dyeing
plants operating in California.
This is in most part due
to the large demand for clothing which has a direct impact
on the demand for fabric dyeing.
In addition, other indus-
tries such as furniture, drapery, etc.
also contribute to
this soaring demand for fabric dyeing.
TEXPRINT is currently able to sell all of its production and believes that it could contribute to do so if its
production capacity were increased.
Thus, the goal of
TEXPRINT is to increase its production capacity.
2.
CURRENT OPERATING SYSTEM
This chapter will first present the various types of
fabric used in the dyeing operation of TEXPRINT and will
then provide a flow chart of the operation along with a
brief description of some of the flow chart blocks.
2.1
FABRIC TYPES
Fabrics used by TEXPRINT (brought in by the customer,
in-house produced, or purchased from fabric suppliers)
fall into two basic categories:
1.
KNITTED
2.
WOVEN
Furthermore, the KNITTED fabrics can themselves be of
two types, 100% cotton or 50% cotton-50% polyester where
the WOVEN fabrics are 100% cotton only.
The in-house
produced fabrics fall into the KNITTED category.
Each of the above basic categories consists of a
number of varieties which are as follows:
Knitted
o
1:1 RIB
o
2:2 RIB
o
JERSEY
o
INTERLOCK
o
FLEECE
Woven
o
BUBBLE GAUZE
o
SOFTY
o
OSNABURG
3
4
o
60-SQUARE
o
68-SQUARE
o
TWILL
o
DENIM
o
LOWN
TEXPRINT does not accept orders for the twill, denim,
or lown fabrics at this time.
2~2
PLANT OPERATION
The flow chart in Figure 2.1 presents the current
plant operation schematically.
The blocks and/or terms not presented here are selfexplanatory and do not present any difficulty in understanding them.
0
Commission Dyeing
Fabrics that are brought-in by the customer himself
for dyeing are labeled Commission Dye.ing and TEXPRINT does
not have to supply the fabric.
o
Swatch
Swatches are samples of colors and fabrics provided
by the customer when placing an order.
0
Set Making
Fabrics of thermoplastic fibers are processed
through a heat treatment to set the dimensions to prevent
additional shrinkage in processing and consumer washing.
0
Dyeing
Depending on the fabric, an appropriate dyeing
machine is utilized.
TEXPRINT uses three types of dyeing
~
:mm; IN
ffilES
NO
NO
YES
YES
FAIDIC KNITIED
AT 'lliE KNITriN;
YES
IlJlll)m:;
AI.I.!lJ 6 vm<s
10 OBTAIN
AI.IDJ 1 00
lAB MIXES CXJiffiS
10 MA10:I 'lliE
CllSIOYIER Is 3tJA101
SE:r-tWQN;
TEXPRINT Operation Flow Chart
Figure 2.1
Vl
YES
NO
NO
YES
DYE FAB.liC CN JEr
DYEJl'G :rv:w::m:NE
L
DYE FAimC CN
A1Ml3mERIC
.1XE BEr:K
:tW; FAHUC
IN NElS
DYE FAmiC CN
PAIDE DYEJN;
DYE FAiffiC CN
MlilllNE
DYE Bill<
AlMmiERIC
TEXPRINT Opertion Flow Chart (Continued)
Figure 2.1
Q\
7
YES
NO
TAKE OFF 'IHE
NEI' B.tU>
TEXPRINT Operation
Flow Chart (Continued)
Figure 2.1
NO
YES
YES
PUCED .AHI'l;
aU'S .AND
SJID AT A Dm:x:IJNT
lUI.ED & ffiiPPED
JWt~
TEXPRINT Operation Flow Chart (Continued)
Figure 2.1
OJ
9
equipment; Jet Dyeing machine for polyester/cotton knitted
fabrics, Atmospheric Dye Beck for 100% cotton woven or
knitted fabrics, and Paddle Dyeing machine for bubble
gauze and softy fabrics.
0
Water Extracting
Once the fabric is dyed, the excess water absorbed
by the fabric must be removed.
This is accomplished by
using a Water Extractor which utilizes a centrifuge.
0
Framing
This is the last process the fabric goes through
before it can be rolled and shipped.
In this process,
again, 100% thermoplastic fabrics whether knitted or woven
are pinned along each edge on a framing machine and are
subjected to high velocity hot air to maintain width.
3.
ANALYSIS
There are five sections which make up this chapter:
Technical Approach, Validation of Model, Analysis of
Current Operations, Candidate Solutions, and finally, the
Evaluation.
3.1
TECHNICAL APPROACH
The technical approach taken to analyze TEXPRINT plant
operation (section 2.2) is discrete simulation on digital
computer.
The simulation represents the actual production
process run for some specified length of time.
In order to perform the simulation, a simulation
model representing TEXPRINT's process flow chart (presented
in Figure 2.1) is first built.
The model is then programmed in SIMSCRIPT II.S, a
powerful
~imulation
digital computer.
language, and finally is run on a
The complete input data for the program
is presented in Appendix A.
These data were provided
entirely by TEXPRINT management.
Also, a complete listing
of the simulation program is provided in Appendix B.
The program is run for a simulated two months or
eight consecutive weeks.
day, eight-hours/day week.
Each week is the standard fiveIn addition, the simulatiion
is performed for ten independent runs.
The reason for
doing this is to permit that statistical inferences be
made about the performance measurements of the simulation
since these measurements are not constants.
In order to
insure the independence of the different runs, each time
10
11
one run is completed the random number stream(s) is altered
and another run is performed.
Notice that the starting
conditions for each run are unchanged.
In this manner, the
difference between the results of one run and those of
another is due only to the randomness introduced by the
different random number stream(s).
The complete output of the program is presented in
Appendix C.
For each run, the results of the eight indivi-
dual weeks are first presented and are then followed by a
summary of the resulting performance measurements over the
eight-consecutive weeks.
There are a few technical references provided at the
end of Chapter Four for the enthusiastic reader who wishes
to familiarize himself with the programming concepts of
SIMSCRIPT II.S simulation language.
3.2
VALIDATION OF MODEL
The simulation model can not be validated with a 100%
certainty due to the lack of statistics gathered by
TEXPRINT. Such statistics as the utilizations of men and
machines, and queue lengths formed by orders awaiting
service by a station have not been accumulated by TEXPRINT
which makes it difficult to assess the validity of the
model.
However, the weekly production rate is recorded which
is comparable with the average weekly number of completed
orders and the average order completion time produced by
the simulation program.
TEXPRINT management has reviewed
12
the program output and believes it to be sound.
It,
however, stated that the output is in error by approximately 7%.
The error was expected since a few assumptions were
made in building the model.
In order to simplify the
model slightly, daily set-up times and machine down-times
were assumed to be zero.
In addition, the inventory
situation for dyes and chemicals was not incorporated into
the model.
Since the above assumptions produce a small
error of only 7%, it was not invalid to make them.
Therefore, it can be concluded with fair certainty
that the model is valid since the mentioned part of the
program output is valid.
3.3
ANALYSIS OF CURRENT OPERATIONS
The performance measurements produced by the
SIMSCRIPT program over each eight-consecutive weeks are
summarized in Tables 3.1 - 3.4.
These tables will be used
to perform statistical analysis on each
performanc~
measurement.
3.3.1
Statistical Analysis
In order to make inferences about a population,
random samples of the population can be taken and behaviors
of the desired elements can be observed.
However, when
the random sampling is performed according to a different
random ruling, the behaviors will also be different.
This
was demonstrated in section 3.1 as different results were
obtained in each of the ten simulation runs.
Therefore,
13
TABLE 3.1
Summary of Utilization Neasurements
t.TTILIZATION
(%)
JET
PADDLE
SETDYEING ATMOSPHERIC DYEING
MAKING
MACHINE
MACHINE
NO. TECHNICIAN MACHINE BAGGER MACHINE
RUN
t..AB
1
94
4
4
7
6
23
2
95
3
4
6
5
22
3
95
3
3
6
a
20
4
94
4
4
6
7
22
5
95
4
3
6
6
21
6
95
3
3
6
7
21
7
96
3
2
5
6
21
8
94
4
3
7
6
21
9
95
4
3
6
7
22
10
94
4
4
7
7
2.0
14
TABLE 3.1 (Continued)
Summary of Utilization Measurements
UTILIZATION (%)
TENTER
TUMBLE SLI"M'!NG FRAMING
NO. EX"I'RAC"I'OR UNBAGGER DRYER MACHINE l1ACHINE INSPECTOR PACKER
RUN
1
5
1
2
,;
23
0
34
2
5
1
2
3
20
0
32
3
4
1
2
3
21
0
32
4
5
1
2
4
23
1
33
5
4
1
2
4
19
0
34
6
5
1
2
4
18
0
33
7
5
1
1
3
17
0
33
8
5
1
2..
4
21
0
33
9
5
1
2
4
2.0
0
35
10
5
1
2
4
2i
0
33
15
TABLE 3.2
Summary of Average Queue Length Measurements
AVERAGE QUEUE LENGTH
PADDLE
SET
JE'I'
DYEING ATMOSPHERIC DYEING
MAKING
RUN
I..AB
MACHINE
NO. TECHNICIAN MACHINE BAGGER MACHINE
MACHINE
0.05
0.00
o.oo
o.oo
o.oo
14.79
0.00
5
14.36
6
0.79
0.16
o.oz
o.oo
o.oz
0.00
0.16
0.01
0.44
o.oo
0.00
0.09
0.01
0.27
15.52
0.00
0.00
0.12
0.01
0.31
7
17.16
0.00
0.00
0.04
0. 01
0.25
8
15.51
0.00
0.00
0.04
0.01
0.55
9
15.58
0.00
0.00
0.05
0.03
0.42
10
15.09
0.00
0.01
0.17
0.01
0.33
1
14.87
0.00
2
16.00
0.00
3
16.02
4
0.10
0.40
0.27
16
TABLE 3.2 (Continued)
Summary of Average Queue Length Measurements
AVERAGE QUEUE LENGTH
'1'ENTER
RUN
NO.
TUMBLE SLITTING FRAMI.NG
EXTRACTOR UNBAGGER DRYER MACHINE MACHINE INSPECTOR PACXER
I
0.00
o.oo
0.06
o.oo
0.05
0.00
0.19
z
0.00
0.00
0. 11
0.00
0.04
0.00
0. 11
3
0.00
0.00
a .1 z
0.07
0.07
0.00
0.17
4
0.00
0.00
0.07
o.oo
0.1 z
0.00
a.za
5
0.00
0.00
0.06
0.00
1).
04
0.00
O.Z4
6
0.00
0.00
0.08
0.00
0.04
0.00
a .z1
7
0.00
0.00
0.04
0.00
0.03"
o.oo
0.18
8
0.00
0.00
0.05
0.00
0.04
0.00
0.17
9
0.00
0.00
0.05
0.00
0.04
0.00
0. 16
10
0.00
0.00
0. 19
0.00
0.06
o.oo
0. 11
TABLE 3.3
Summary of Naximum Queue Length Heasurements
MAXIMUM QUEUE l.ENG1'H
JET
PADDL.E
SE'l"DYEING ATMOSPHERIC DYEING
MAKING
LAB
RUN
MACHINE
MAC.'iiNE
NO. TECHNICIAN MACHINE BAGGER MACHINE
1
41.00
2.00
1 .00
3.00
2.00
15.00
2·
44.00
1.00
2.00
7.00
1. 00
a.oo
3
4o.oo
3.00
2.00
8.00
2.00
7.00
4
40.00
2.00
2.00
7.00
1 . 00
3.00
5
35.00
1. 00
1 .00
5.00
1. 00
8.00
6
41.00
1 .00
4.00
5.00
1 .00
8.00
7
47.00
1.00
1. 00
3.00
2.00
7.00
8
43.00
1. 00
1. 00
3.00
2.00
3.00
3
39.00
1.00
2.00
4.00
2.00
8.00
10
40.00
1 .00
2.00
7.00
1. 00
7.00
TABLE 3.3 (Continued)
Summary of Haximum Queue Lenght Heasurements
MAXIMUM QUEUE I..ENGTH
TENn:R
RUN
NO. EXTRACTOR
TUMBU:
DRYER
UNBAOOER
SI..I'ITING FRAMING
MACHINE MACHINE INSPECTOR PACKER
1
1.00
1 .00
4.00
I .00
4.00
0.00
6.00
2
2.00
1.00
4.00
1 .00
4.00
o.oo
4.00
3
3.00
2.00
7.00
I. 00
6.00
0.00
. 6. 00
4
2.00
1. 00
3.00
1 • 00
7.00
0.00
7.00
5
2.00
2.00
4.00
1. 00
4.00
0.00
8.00
0
3.00
z.oo
4.00
1. 00
3.00
0.00
6.00
7
1. 00
1.00
2.oa
1 .oo
5.00
0.00
7.00
8
.
1. 00
0.00
2.00
1. 00
3.00
0.00
7.00
9
z.ao
o.oo
4.00
z.oo
4.00
0.00
5.00
10
z.oo
1 . 00
6.00
1. 00
5.00
0.00
4.00
19
TABLE 3.4
Summary of Order Characteristics Neasurements
MINIMUM ORDE..~
MAXIMUM ORDER
AVERAGE ORDER
RUN AVERAGE NO. OF
NO. ORDERS COMPL.ETED COMPL.ETION TIME COMPLETION TIME COMPLETION TIME
( HOURS )
( HOURS )
( HOURS )
I
50.12
11 .34
205.24
611.23
2
51 .12
'.L99
2;22. 19
661.44
3
50.75
10.0.?.
224.76
617.98
4
49.75
9.04
.206.95
608.70
5
45.87
10.64
.208.06
531.90
6
49.62
13.46
218.18
610.73
7
31.1.2
11 . 59
.242.37
695.98
s
49.33
11.79
217.35
649. 18
9
50.25
11 .83
214.84
501.07
10
50.12
10 . .27
211 . 49
609.85
20
since one certain value cannot be assigned to a measurement,
a range or a confidence interval of values will effectively
satisfy one's purposes.
Assuming that the performance measurements foLlow a
normal distribution, confidence intervals having confidence
coefficients of (1-«) can be obtained according to the
following:
[4]
-
y
+_ t
s
~2~
where,
y
=
the sample mean
s
=
the sample standard deviation
n
=
the sample size
t
=
value of the t-distribution with (n-1) degrees
of freedom
For a 90% confidence interval (i.e. 90% certainty
that the true population mean falls within the interval),
the above estimator dictates an interval of y ±
t«; 2 (s/~) with ta; 2
= t 0 . 1012 = 1.833, the value
of
t 0 • 05 with 9 degrees of freedom.
The confidence intervals for the performance measurements produced by the simulation program are presented in
Tables 3.5 and 3.6 in a lower bound-mean-upper bound
format.
Two sample calculations of the confidence inter-
vals are provided in Appendix D.
3.4
CANDIDATE SOLUTIONS
In this section the alternatives which may increase
21
TABLE 3.5
90% Confidence Intervals for Performance Measurements
MAN/
;•lACHINE
U'T'ILIZATION
!..OWER
MEAN
AVERAGE
QUEUE LENGTH
UPPER l.OWER MEAN
MAXIMUM
QUEUE I..ENGTH
UPPER LOWER MEAN
UPPER
l.AB
TECHNICIAN
94.30 94.70 35.10 15.03 15.49 15.95 39.13 40.99 42.85
SETI-lAKING
MACHINE
3.30
3.60
3.90
CI.OG
0.00
0.00
0.99
1. 40
1 . 81
BAGGER
2.90
3.30
3.70
0.00
0.00
0.00
1. 27
1 .80
2.33
PADDLE
DYEING
!-lACHINE
5.80
5.20
5.60
0.06
0.09
0. 12
4.08
5.2.0
6.32
ATMOSPHERIC
MACHINE
5.00
6.50
7.00
0.01
0.02.
0.03
1 . 19
I .50
•I. 81
20.80 21 .30 21.80
0.31
0.40
0.50
7.13
8.50
9.87
JET DYEING
MACHINE
EXTRACTOR
4.60
4.80
5.00
0.00
0.00
0.00
1 .4 7
1 . 90
2.33
UNBAGGER
0.99
I .00
1.01
0.00
0.00
0.00
0.67
I. i 0
1.53
TUivlBLE
DRYER
1. 70
1. 90
2. 10
0.06
0.08
a. 11
3.08
3.99
4.90
SLITTING
MACHINE
3.40
3.70
4.00
0.00
0.00
0.00
0.92
I . 10
L28
i-9 . 20 20.30 2i .40
0.04
0.05
0.06
3.76
4.50
5.24
0.00
0.00
0.00
0.00
0.00
0.00
0.00
32..70 33.20 33.70
0. 15
0. 18
0. 21
'5.22
5.99
6.76
TENTER
FRAMING
t'lACHINE
INSPECTOR
PACK:i:!:R
0.00
0.00
22
TABLE 3.6
90% Confidence Intervals for Order Characteristics
PERFORMANCE
MEASUREMENT
LOWER
BOUND
MEAN
UPPER
BOUND
AVERAGE NO. OF
ORDERS COMPLETED
48.93
49.81
50.69
MINIMUM ORDER
COMPLETION TIME
(HOURS)
10.26
10.99
11.72
AVERAGE ORDER
COMPLETION TIME
(HOURS)
210.75
217.14
223.53
MAXIMUM ORDER
COMPLETION TIME
(HOURS)
594.64
619.79
644.94
23
the production capacity of TEXPRINT are presented.
By reviewing the results produced by the TEXPRINT's
simulation program, it is revealed that a bottle-neck
exists at the laboratory.
Hence, efforts should be
directed towards reducing or eliminating the bottle-neck.
To achieve this, the following two alternatives will be
considered:
A1: Add another technician to the laboratory staff
A2: Replace a lab technician with a computer color
control system
Alternatives involving the addition of more than one
technician to the laboratory staff are not considered
since they cause the lab technicians' utilizations to be
reduced considerebly.
In order to evaluate the effects of alternatives A1
and A2 on
TEXPRINT'~
production capacity, the SIMSCRIPT
simulation program is, again, made use of.
For
each~-
alternative, five independent simulation runs are performed
using a different random ruling in each run.
The summar-
ies of all performance measurements over the eightconsecutive weeks are presented in Appendix E.
By comparing the mean of the average order completion
time produced by each alternative's simulation program
with that of TEXPRINT's current operation, one can conclude
that choosing alternative A1 results in a 1.38 times
greater production capacity and choosing alternative A2
results in a 1.8 times greater production capacity than
TEXPRINT's present production capacity.
24
Mean of the Average Order
Completion Time (hours)
TEXPRINT's Current
Operations
217.14
Alternative A1
158.48
Alternative A2
120.46
3.5
EVALUATION
The evaluation of the proposed alternatives are based
strictly on a cost-revenue basis.
3.5.1
Cash Flow Projections
The cash flows incurred as a result of choosing
either alternative fall into two basic categories:
A) Capital Investment
B) Operating Costs arid Revenues
Capital investment is the cost
of~
equipment which
also includes the cost of training in the case of alternative A2 and the costs associated with recruiting an additional laboratory technician in the case of alternative A1.
Operating costs and revenues include:
1.
2.
3.
4.
Operating costs
1.a. raw material
1.b. inventory
1.c. maintenance
l.d.
fixed operating expenses
l.e. manufacturing overhead
1.f. allowance for returns and discounts
l.g.
sales commission
Income from fabric converting
Income from commission dyeing
Savings from replacing a lab technician in
the case of alternative A2
25
@
A) Capital Investment:
In order to obtain the most suitable equipment for
the laboratory process of colors, the manufacturers of
such equipment were first identified through the American
Dyestuff Reporter journal [4].
The manufacturers were
then contacted and pertinent statistics were gathered.
Among the alternatives, the ACS 3000 Color Control System,
manufactured by Applied Color Systems, Inc. was chosen
because it offers the most attractive benefits.
This
model reduces the color preparation time to an average of
six hours distributed exponentially.
To implement the ACS
3000 Color Control System, a capital investment of
$385,000 is required for which the manufacturer is responsible for installation, training and initial use.
Also,
the annuaL_ maintenance cost of $25,000 would be incurred
for maintaining the equipment in excellent condition.
B) Operating Costs and
Revenues
The operating costs and revenues consist of the
incremental increase in the costs presented above in the
categories l.a - l.g, income from fabric converting, income
from commission dyeing, and savings from replacing a
laboratory technician in the case of alternative A2.
Other costs of operation such as labor, energy, storage,
etc. are not taken into account since they will have no
incremental increase or decrease in the operating costs.
The management is interested in a 5-year cash flow
projection for each alternative.
These projections are
•
26
presented in Tables 3.7 and 3.8.
3.5.2
Internal Rate of Return (IRR) Computations
Once the 5-year cashflows were projected for each
alternative, the respective internal rates of return were
then calculated according to a model represented by the
following equation:
PW of revenues - PW of costs
=
0
where,
PW
=
present worth
of money which is computed
by the following discounting technique:
[7]
where,
=
P
amount of money at time t
=
Ft
=
0
amount of money at time t
i = internal rate of return
n
=
number of time periods in the
length of time t
=
0 to t
=
n
A computer program named ECON 304 which computes such
economic performance characteristics as the present worth,
future worth, equal annual worth, etc. of a cash flow was
used to generate the internal rates of return below for
the cash flow projections of alternatives Al and A2:
IRRAl
=
657.8%
IRRA 2
=
174.9%
TABLE 3.7
Incremental Cash Flow Projections for Alternative Al
1.2..6.2
1988
1987
li2.1
~
Added Lab Technician's
Salary & Benefits
-$
Yarn
-
324,360
-
330,850
-
337,472
-
344,219
Dyes & Chemicals
-
423,650
427,885
-
432,265
-
436,588
Inventory
-
160,000
-
169,600
-
179,776
-
Income From Fabric
Converting
+
723,520
+
766,931
+
812,948
+
Income From Commission
Dyeing
... 1,135,680
+ 1,203,822
+ 1,276,051
+ 1,352,614
+ 1,433,771
Fixed Operating Expenses
-
212,774
-
225,541
-
239,074
-
253,418
-
268,623
Sales Commission
-·
17,731
-
18,795
19,923
-
21,118
-·
106,387
-
112,771
119,537
-
126,709
-
22,385
Income Tax
-
134,191
Allowance For
Returns & Discounts
-·
86,080
91,245
96,720
-
102,523
-
108,674
Mfg. Overhead
-·
283,699
-
-
337,890
-
358,164
34,650
-$
36,382
300,721
-$
-
38,202
318,765
-$
:
40,112
-$
42,118
-
351,103
440,953
190,562
-
861,725
+
913,428
201,996
N
--..,J
TABLE 3.8
Incremental Cash Flow Projections for Alternative A2
1987
1988
1989
~
tl2.Q
Capital Investment
And Training
-$
Maintenance
-
25,000
-
25,000
-
25,000
-
25,000
Yarn
-
702,780
-
716,836
-
731,173
-
DYes & Chemicals
-
904,550
-
913,595
922,731
Inventory
-
369,637
-
438,110
-
464,397
Income From Fabric
Converting
+ 1,673,140
+ 1,773,528
+ 1,879,940
+ 1,992,737
+ 2,112,301
Income From Commission
Dyeing
+ 2,626,260
+ 2,783,836
+ 2,950,866
+ 3,127,918
+ 3,315,592
Fixed Operating Expenses
-
492,041
583, 154
-
618,143
-
655,232
-
694,545
Sales Commission
-
41,003
-
48,596
-
51,512
-
54,603
57,879
Income Tax
-
246,020
-
291,578
-
309,071
-
327,617
-.
347,152
Allowance For
Returns & Discounts
-
199,060
-
211,004
-
219,664
-
237,084
-
251,308
Mfg. OVerhead
-
656,054
-
7771541
-
824,189
-
873,650
-
926,063
Savings From Replacing
A Lab Technician.
+
34,650
+
36,382
+
38,202
+
40,112
+
42,118
385,000
$
0
$
0
$
0
$
0
745,796
-
760,711
-
931,958
-
941,278
-
492,260
-
521,796
25,000
N
o::>
4.
CONCLUSIONS AND RECOMMENDATIONS
The results of the internal rate of return (IRR)
analysis for alternatives A1 and A2 reveal that the IRR for
A1 has a much greater value than that for A2.
is recommended that
TEXPRINT
Therefore, it
recruit an additional labora-
tory technician rather than investing in a computer color
control system.
Even though this would result in only a
1.38 times greater production capacity instead of a 1.8
times greater capacity produced by choosing alternative A2,
an IRR of 657.8% for A1 is more profitable than an IRR of
174.9% associated with A2.
The reason for obtaining such
a high IRR is that the capital investment in recruiting a
lab technician is almost nill compared to the benefits
generated by such recruitment.
29
30
REFERENCES
Books
1.
Hall, A. J. Textile Finishing, American Elsevier
Publishing Company, Inc., New York, 1966.
2.
Kiviat, P. J.; Villanueva, R.; and Markowitz, H. M.
SIMSCRIPT II.5 Programming Language, CACI, Inc.,
Los Angeles, California, 1975.
3.
Kulkarni, S. V.; Blackwell, C. D.; Blackard, A. L.;
Stackhouse, C. W.; and Alexander, M. W. Textile
Dyeing Operations; Chemistry, Equipment, Procedures, and Environmental Aspects, Noyes
Publications, Park Ridge, New Jersey, 1986.
4.
Mendenhall, W. and Scheaffer, R. L. Mathematical
Statistics With Applications, Duxbury Press,
North Scituate, Massachusetts, 1973.
5.
Payne, J. A.
Introduction to Simulation: Programming
Techniques and Methods of Analysis, McGraw-Hill
Book Company, New York, 1982.
·
6.
Russell, E. C. Building Simulation Models With
SIMSCRIPT II.5, CACI, Inc., Los Angeles,
California, 1983.
7.
White, J. A.; Agee, M. H.; and Case, K. E.
Principles
of Engineering Economic Analysis, John ~Hley and
Sons, New York, 1977.
Journals
1.
Home, I.
"Textile Month, International Textile machinery", pps. 41-44, 1985.
2.
American Dyestuff Reporter, "Globe Dye Works: 120
Years As A Commission Dyer", v. 74, no. 9,
pps. 36-40, Sept. 1985.
3.
American Dyestuff Reporter, "How Swan Finishing, Inc.
Benefited Through Custom-Designed Data Processing Technol ogy", v. 73, no~ 4, pps. 23-31,
April 1984.
4.
American Dyestuff Reporter,1986-1987 Process Controls
Buyers' Guide, v. 75, no. 11, pps. 12-26,
November 1986.
31
APPENDIX A
SIMSCRIPT Program Input Data
32
Q
PERCENTAGE OF OCCURRENCE (%)
COHMISSION DYEING
60
TEXPRINT STANDARD COLORS
25
KNITTED FABRICS
65
1:1 RIB
5
100% COTTON
15
50-50 COTT./POLY.
85
2:2 RIB
5
100% COTTON
15
50-50 COTT./POLY.
85
JERSEY
5
100% COTTON
20
50-50 COTT./POLY.
80
INTERLOCK
65
100% COTTON
25
50-50 COTT./POLY.
75
FLEECE
20
100% COTTON
20
50-50 COTT./POLY.
80
WOVEN FABRICS
35
BUBBLE GAUZE
60
SOFTY
10
OSNABURG
10
60-SQUARE
15
68-SQUARE
5
•
33
EVENT
TIME (HOURS)
ORDER ARRIVAL
INTER-ARRIVAL TIME, EXPONENTIALLY DISTD. HI ~1EAN = 0 . 8
LAB PREPARING COLOR
UNIFORMLY DISTRIBUTED
WITH RANGE = (24,32)
SET-MAKING
EXPONENTIALLY DISTD. W/MEAN =
AMOUNT(ORDER) X (1/3600)
NET-BAGGING
EXPONENTIALLY DISTD. W/MEAN =
AMOUNT(ORDER) X (2/3600)
EXTRACTING
EXPONENTIALLY DISTD. W/HEAN = 1
NET-UNBAGGING
EXPONENTIALLY DISTD. W/HEAN =
AMOUNT(ORDER) X (0.5/3600)
TUMBLE DRYING
EXPONENTIALLY DISTD. W/MEAN =
(AMOUNT(ORDER)/180) X 0.5
FRAMING
EXPONENTIALLY DISTD. W/MEAN =
AMOUNT(ORDER)/1000
SLITTING
EXPONENTIALLY DISTD.
(AMOUNT(ORDER)/1800)
~v/MEAN
X
0.5
=
INSPECTING
EXPONENTIALLY DISTD. W/l\1EAN =
3.5
ROLLING & PACKING
EXPONENTIALLY DISTD. W/HEAN =
(AHOUNT(ORDER)/100) X 0.17
34
~iAN/MACHINE
NO. OF UNITS
LAB
2
SET-MAKER
2
BAGGER
1
PADDLE-DYE
4
ATMOSPHERIC BECK
2
JET-DYE
2
EXTRACTOR
2
UNBAGGER
1
SLITTER
1
FRAMER
1
INSPECTOR
1
TUMBLE DRIER
10
PACKER
TOTAL CAPACITY =
1,100 lbs.
TOTAL CAPACITY =
1,000 1bs.
TOTAL CAPACITY =
1,400 lbs.
TOTAL CAPACITY =
1,000 lbs.
1
BEGINNING FABRIC INVENTORY = 72,000 YARDS
BEGINNING YARN INVENTORY = 60,000 POUNDS
DAILY
FABRIC INVENTORY INCREASE = 4,500 YARDS
AMOUNT OF AN INCOMING ORDER (YARDS) = 1,300 +
NORMAL DISTRIBUTION (MEAN= 800, STD.DEV. = 100)
DYEING MACHINES
TIME (HOURS/CYCLE)
JET DYEING
8
PADDLE DYEING
5
ATMOSPHERIC DYE BECK
5
35
APPENDIX B
SIMSCRIPT Program Listing
36
1
2
3
4
5
6
7
F'REAMBLE
PROCESSES INCLUDE GENERATOR
EVERY ORDER HAS AN AMOUNT
AND A COLOR.SPEC
AND A FABRIC.SPEC
AND A TEXTURE
AND A DYE.STATUS
8
9
EVENT NOTICES INCLUDE INC.INVT
10
11
·12
13
14
15
DEFINE AMOUNT AS A REAL VARIABLE
DEFINE BEG.FAB.INVTRY, FAB.INVTRY, BEG.YARN.INVTRY,
YARN,INVTRY AND COMPLETION.TIME AS REAL VARIABLES
DEFINE COLOR.SPEC,FABRIC.SPEC,TEXTURE AND
DYE,STATUS AS INTEGER VARIABLES
16
17
18
19
RESOURCES INCLUDE LAB,SET.MAKE,BAG,PADDLE.DYE,
ATMOS.BECK,JET.DYE,EXTRACT,UNBAG,SLIT,FRAME,
INSPECT,TMBL.DRY AND ROLL
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
ACCUMULATE AVG,LAB,QUE
AS THE AVERAGE AND MAX.LAB,QUE AS THE MAXIMUM
N,Q,LAB
ACCUMULATE AVG.SET,QUE
AS THE AVERAGE AND MAX.SET,QUE AS THE MAXIMUM
N,Q,SET.MAKE
ACCUMULATE AVG.BAG,QUE
AS THE AVERAGE AND MAX,BAG,QUE AS THE MAXIMUM
N,Q,BAG
ACCUMULATE AVG.PADDL.QUE
AS THE AVERAGE AND MAX.PADDL,QUE AS THE
MAXIMUM OF N,Q,PADDLE.DYE
ACCUMULATE AVG.ATMOS,QUE
AS THE AVERAGE AND MAX.ATMOS,QUE AS THE
MAXIMUM OF N,Q,ATMOS.BECK
ACCUMULATE AVG.JET.QUE
AS THE AVERAGE AND MAX,JET,QUE AS THE MAXIMUM
N,Q,JET.DYE
ACCUMULATE AVG.EXTR.QUE
AS THE AVERAGE AND MAX.EXTR,QUE AS THE
MAXIMUM OF N,Q,EXTRACT
ACCUMULATE AVG.UNBAG,QUE
AS THE AVERAGE AND MAX.UNBAG,QUE AS THE
MAXIMUM OF N,Q,UNBAG
ACCUMULATE AVG.SLIT.QUE
AS THE AVERAGE AND MAX.SLIT,QUE AS THE
MAXIMUM OF N,Q,SLIT
ACCUMULATE AVG.FRAME,QUE
AS THE AVERAGE AND MAX.FRAME,QUE AS THE
MAXIMUM OF N,Q,FRAME
ACCUMULATE AVG.INSP,QUE
AS THE AVERAGE AND MAX.INSP,QUE AS THE
MAXIMUM OF N,Q,INSPECT
riCCUMULATE AUG, DRY, QUE
OF
OF
OF
OF
37
57
~8
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
ACCUMULATE AVG,ROLL,QUE
AS THE AVERAGE AND MAX.ROLL,QUE AS THE
MAXIMUM OF N,Q,ROLL
ACCUMULATE
ACCUMULATE
ACCUMULATE
ACCUMULATE
ACCUMULATE
ACCUMULATE
ACCUMULATE
ACCUMULATE
ACCUMULATE
ACCUMULATE
ACCUMULATE
ACCUMULATE
ACCUMULATE
LAB.UTIL AS THE AVERAGE OF N.X.LAB
SET.UTIL AS THE AVERAGE OF N.X.SET.MAKE
BAG,UTIL AS THE AVERAGE OF N.X.BAG
PADDL.UTIL AS THE AVERAGE OF N.X.PADDLE.DYE
ATMOS,UTIL AS THE AVERAGE OF N.X.ATMOS.BECK
JET.UTIL AS THE AVERAGE OF N.X,JET.DYE
EXTR.UTIL AS THE AVERAGE OF N.X.EXTRACT
UNBAG,UTIL AS THE AVERAGE OF N.X,UNBAG
SLIT.UTIL AS THE AVERAGE OF N.X.SLIT
FRAME,UTIL AS THE AVERAGE OF N.X.FRAME
INSP,UTIL AS THE AVERAGE OF N.X.INSPECT
DRY.UTIL AS THE AVERAGE OF N.X.TMBL.DRY
ROLL.UTIL AS THE AVERAGE OF N.X.ROLL
TALLY MIN.COMPL AS THE MINIMUM,MEAN,COMPL AS THE
MEAN,MAX.COMPL AS THE MAXIMUM AND NO.COMPLETED AS
THE NUMBER OF COMPLETION.TIME
78
79
80
81
82
83
84.
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
ACCUMULATE WKLY.AVG.LAB,QUE
AS THE WEEKLY AVERAGE AND WKLY.MAX.LAB,QUE AS THE
WEEKLY MAXIMUM OF N,Q,LAB
ACCUMULATE WKLY.AVG.SET,QUE
AS THE WEEKLY AVERAGE AND WKLY.MAX.SET,QUE AS THE
WEEKLY MAXIMUM OF N,Q,SET.MAKE
ACCUMULATE WKLY.AVG.BAG,QUE
AS THE WEEKLY AVERAGE AND WKLY.MAX,BAG,QUE AS THE
WEEKLY MAXIMUM OF N,Q,BAG
ACCUMULATE WKLY.AVG,PADDL.QUE
AS THE WEEKLY AVERAGE AND WKLY.MAX.PADDL,QUE AS THE
WEEKLY MAXIMUM OF N,Q,PADDLE.DYE
ACCUMULATE WKLY.AVG.ATMOS.QUE
AS THE WEEKLY AVERAGE AND WKLY.MAX.ATMOS.QUE AS THE
WEEKLY MAXIMUM OF N.Q,ATMOS.BECK
ACCUMULATE WKLY.AVG.JET,QUE
AS THE WEEKLY AVERAGE AND WKLY.MAX,JET,QUE AS THE
WEEKLY MAXIMUM OF N,Q,JET.DYE
ACCUMULATE WKLY.AVG.EXTR,QUE
AS THE WEEKLY AVERAGE AND WKLY.MAX.EXTR,QUE AS THE
WEEKLY MAXIMUM OF N,Q,EXTRACT
ACCUMULATE WKLY.AVG.UNBAG.QUE
AS THE WEEKLY AVERAGE AND WKLY.MAX.UNBAG.QUE AS THE
WEEKLY MAXIMUM OF N,Q,UNBAG
ACCUMULATE WKLY.AVG.SLIT,QUE
AS THE WEEKLY AVERAGE AND WKLY.MAX,SLIT,QUE AS THE
WEEKLY MAXIMUM OF N,Q,SLIT
ACCUMULATE WKLY.AVG,FRAME,QUE
AS THE WEEKLY AVERAGE ~ND WKLY.MAX.FRAME,QUE AS THE
WEEKLY MAXIMUM OF N,Q,FRAME
ACCUMULATE WKLY.AVG.INSP,QUE
AS THE WEEKLY AVERAGE AND WKLY.MAX.INSP,QUE AS THE
WEEKLY MAXIMUM OF N,Q,INSPECT
ACCUMULATE WKLY.AVG,DRY,QUE
"AS THE WEEKLY AVERAGE AND WKLY.MAX.DRY.QUE AS THE
WEEKLY MAXIMUM OF N,Q,TMBL.DRY
ACCUMULATE WKLY.AVG.ROLL,QUE
AS THE WEEKLY AVERAGE AND WKLY.MAX.ROLL,QUE AS THE
WEEKLY MAXIMUM OF N,Q,ROLL
ACCUMULATE WKLY.LAB.UTIL AS THE WEEKLY AVERAGE OF N.X.LAB
ACCUMULATE WKLY.SfT,UTIL AS THE WEEKlY AUFRARF nF N.Y.RFT.MAKF
38
I
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
ACCUMULATE
ACCUMULATE
ACCUMULATE
ACCUMULATE
ACCUMULATE
ACCUMULATE
ACCUMULATE
ACCUMULATE
ACCUMULATE
WKLY.ATMOS,UTIL AS THE WEEKLY AVERAGE OF N.X.ATMOS.BECK
WKLY,JET.UTIL AS THE WEEKLY AVERAGE OF N.X.JET.DYE
WKLY.EXTR.UTIL AS THE WEEKLY AVERAGE OF N.X.EXTRACT
WKLY.UNBAG.UTIL AS THE WEEKLY AVERAGE OF N.X.UNBAG
WKLY.SLIT,UTIL AS THE WEEKLY AVERAGE OF N.X.SLIT
WKLY.FRAME.UTIL AS THE WEEKLY AVERAGE OF N.X.FRAME
WKLY.INSP,UTIL AS THE WEEKLY AVERAGE OF N.X.INSPECT
WKLY.DRY.UTIL AS THE WEEKLY AVERAGE OF N.X.tMBL.DRY
WKLY.ROLL.UTIL AS THE WEEKLY AVERAGE OF N,X,ROLL
TALLY WKLY.MIN.COMPL AS THE WEEKLY MINIMUM,WKLY.MEAN,COMPL AS THE.
WEEKLY MEAN,WKLY.MAX.COMPL AS THE WEEKLY MAXIMUM AND
WKLY.NO.COMPLETED AS THE WEEKLY NUMBER OF COMPLETION.TIME
DEFINE
DEFINE
DEFINE
DEFINE
DEFINE
DEFINE
DEFINE
DEFINE
DEFINE
DEFINE
DEFINE
END
COMMISSION TO MEAN 1
STANDARD TO MEAN 1
KNITTED TO MEAN 1
WOOVEN TO MEAN 2
PURE,COTT TO MEAN 1
POLY.COTT TO MEAN 2
SOFTY TO MEAN 3
OSNABURG TO MEAN 4
SIXTY.SQ TO MEAN 5
SIXTY.S,SQ TO MEAN 6
BUBBLE.GUAZE TO MEAN 7
PREAMBLE
SYMBOLIC REFERENCE MAP <R
AMOUNT
ATMOS.BECK
ATMOS. UTIL
1'\VG.ATMOS,QUE
AVG.BAG,QUE
AVG,DRY,QUE
AVG.EXTR,QUE
AVG,FRAME,QUE
AVG.INSP.QUE
AVG.JET.QUE
AVG.LAB,QUE
AVG,F'ADDL ,QUE
AVG.ROLL,QUE
t'rVG, SET, QUE
AVG ,SLIT ,QUE
1'\VG,UNBAG,QUE
BAG
BAG.UTIL
BEG.FAB.INVTRY
BEG.YARN,INVTRY
BUBBLE.GUAZE;
COLOR.SPEC
COMMISSION
COMPLETION. TIME
DRY .UTIL
DYE,STATUS
EXTRACT
EXTR.UTIL
FABRIC,SPEC
FAB.INVTRY
PRAME
FRAME.UTIL.
GENERATOR
INC.INVT
TEMPORARY ATTRIBUTE
RESOURCE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
RESOURCE
FUNCTION ATTRIBUTE
GLOBAL VARIABLE
GLOBAL VARIABLE
NO TYPE
TEMPORARY ATTRIBUTE
NO TYPE
GLOBAL VARIABLE
FUNCTION ATTRIBUTE
TEMPORARY ATTRIBUTE
RESOURCE
FUNCTION ATTRIBUTE
TEMPORARY ATTRIBUTE
GLOBAL VARIABLE
RESOURCE
FUNCTION ATTRIBUTE
F'F:OCESS
E\..'ENT NOTICE
...
...
...
...
= 1)
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
INTEGER
REAL
REAL
INTEGER
REAL
INTEGER
REAL
REAL
PREAMBLE
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
i
1
1
1
1
1
2
1
3
1
2
1
1
2
1
1
1
1
1
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
•
39
p '
JET.DYE
JET .UTIL
KNITTED
LAB
LAB.UTIL
MAX.ATMOS,QUE
MAX.BAG,QUE
MAX.COMPL
MAX.DRY,QUE
MAX,EXTR,QUE
MAX.FRAME,QUE
MAX, I NSF', QUE
MAX,JET.QUE
MAX.LAB.QUE
MAX.PADDL,QUE
MAX.ROLL,QUE
MAX.SET.QUE
MAX.SLIT,QUE
MAX.UNBAG.QUE
MEAN.COMPL
MIN.COMPL
NO.COMPLETED
N,Q,ATMOS.BECK
N,Q,BAG
N.Q,EXTRACT
N,Q,FRI'IME
N.Q,INSPECT
N,Q,JET.DYE
N,Q,LAB
N.Q,PADDLE.DYE
N.Q,ROLL
N.Q,SET.MAKE
· N,Q,SLIT
N.Q.TMBL.DRY
N,Q,UNBAG
N.X.ATMOS.BECK
N.X.BAG
N.X.EXTRACT
N.X.FRAME
N, X, INSPECT
N.X,JET.DYE
N.X.LAB
N.X.PADDLE.DYE
N.X.ROLL
N.X.SET.MAKE
N.X.SLIT
N.X.TMBL.DRY
N.X.UNBAG
ORDER
OSNABURG
PADDLE.DYE
PADDL, UTIL
POLY.COTT
PURE,COTT
ROLL
ROLL.UTIL
SET,MAKE
SET .UTIL
SIXTY.SQ
SIXTY.8,SQ
SLIT
SLIT .UTIL
SOFTY
STANDAF;D
RESOURCE
FUNCTION ATTRIBUTE
NO TYPE
RESOURCE
FUNCTION ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
GLOBAL VARIABLE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PROCEDURE
GLOBAL VARIABLE
GLOBAL VARIABLE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PROCESS
NO TYPE
RESOURCE
FUNCTION ATTRIBUTE
NO TYPE
NO TYPE
RESOURCE
FUNCTION ATTRIBUTE
RESOURCE
FUNCTION ATTRIBUTE
NO TYPE
• • + NO TYPE
RESOURCE
FUNCTION ATTRIBUTE
NO TYPE
NO TYF'E
...
...
......
...
...
...
...
...
...
...
...
REAL
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
REAL
1-D) REAL
1-[1) REAL
REAL
1-[1) REAL
1-[1) REAL
1-[1) REAL
1-[1) REAL
1-[1) REAL
1-[1) REAL
1-[1) REAL
1-[1) REAL
1-[1) REAL
1-D> REAL
1-[1) REAL
REAL
REAL
REAL
1-[1) INTEGER
1-[1) INTEGER
1-[1) INTEGER
1-D> INTEGER
1-[1) INTEGER
1-D) INTEGER
1-[1) INTEGER
1-[1) INTEGER
1-D) INTEGER
1-[1) INTEGER
1-[1) INTEGER
1-[1) INTEGER
1.,.[1) INTEGER
1-[1) INTEGER
1-[1) INTEGER
1-[1) INTEGER
1-[1) INTEGER
1-[1) INTEGER
1-[1) INTEGER
1-D> INTEGER
1-[1) INTEGER·
1-[1) INTEGER
1-[1) INTEGER
1-[1) INTEGER
1-[1) INTEGER
1-[1) INTEGER
REAL
REAL
REAL
REAL
.1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
2 REFS
2 REFS
2 REFS
2 REFS
2 REFS
2 REFS
2 REFS
2 REFS
2 REFS
2 REFS
2 REFS
2 REFS
2 REFS
"'2 REFS
REFS
2 REFS
2 REFS
2 REFS
2 REFS
2 REFS
2 REFS
2 REFS
2" REFS
2 REFS
"-· REFS
2 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
l REFS
~
~
40
UNB,-.G
RESOURCE
UNB,-.G.UTIL
FUNCTION ,-.TTRIBUTE
NO TYPE
WEEKLY
FUNCTION ATTRIBUTE
WKL Y, ATMOS .UTIL
WKLY.AVG.ATMOS.QUE FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
WKLY.AVG.BAG,QUE
FUNCTION ATTRIBUTE
WKLY.AVG.DRY.QUE
WKLY.AVG.EXTR,QUE
FUNCTION ATTRIBUTE
WKLY,AVG.FRAME.QUE FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
WKLY.AVG.INSP,QUE
FUNCTION ATTRIBUTE
WKLY.AVG,JET.QUE
WKLY.AVG.LAB,QUE
FUNCTION ATTRIBUTE
WKLY.AVG.PADDL,QUE FUNCTION ATTRIBUTE
WKLY.AVG.ROLL,QUE
FUNCTION ATTRIBUTE
WKLY.AVG.SET,QUE
FUNCTION ATTRIBUTE
WKLY.AVG.SLIT.QUE
FUNCTION ATTRIBUTE
WKLY.AVG.UNBAG.QUE FUNCTION ATTRIBUTE
WKL Y, BAG, UTIL
FUNCTION ATTRIBUTE
WKLY.DRY.UTIL
FUNCTION ATTRIBUTE
WKLY.EXTR.UTIL
FUNCTION ATTRIBUTE
WKL Y, FRAME, UTI L
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
WKL Y, INSP, UTIL
WKL Y. JET, UTIL
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
WKL Y. LAB, UTIL
WKLY.MAX.ATMOS.QUE PERMANENT ATTRIBUTE
WKLY.MAX.BAG,QUE
PERMANENT ATTRIBUTE
GLOBAL VARIABLE
WKLY.MAX.COMPL
WKLY.MAX.DRY,QUE
PERMANENT ATTRIBUTE
WKLY,MAX.EXTR,QUE
PERMANENT ATTRIBUTE
WKLY.MAX.FRAME.QUE PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
WKLY.MAX.INSP,QUE
WKLY.MAX,JET,QUE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
WKLY.MAX.LAB.QUE
WKLY.MAX.PADDL,QUE PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
WKLY.MAX.ROLL,QUE
PERMANENT ATTRIBUTE
WKLY.MAX.SLIT,QUE
WKLY.MAX.SET,QUE
PERMANENT ATTRIBUTE
WKLY.MAX.UNBAG.QUE PERMANENT ATTRIBUTE
WKLY.MEAN.COMPL
PROCEDURE
WKLY.MIN.COMPL
GLOBAL VARIABLE
GLOBAL VARIABLE
WKLY.NO.COMPLETED
WKLY.PADDL.UTIL
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
WKLY.ROLL.UTIL
FUNCTION ATTRIBUTE
WKLY.SET.UTIL
FUNCTION ATTRIBUTE
WKL Y. SLIT, UTIL
FUNCTION ATTRIBUTE
WKLY.UNBAG.UTIL
WOOVEN
NO TYPE
YARN.INVTRY
GLOBAL VARIABLE
1
2
3
MAIN
DEFINE I AS AN INTEGER VARIABLE
4
...
...
5
6
7
8
9
10
11
12
13
14
15
16
CREATE
CREATE
CREATE
CREATE
CREATE
CREATE
CREATE
CREATE
CREATE
CI';EtiTE
CF;EATE
EVERY
EVERY
EVERY
EVERY
EVERY
EVERY
EVERY
EVERY
EVERY
EVERY
E'v'ERY
1 REFS
REAL
...
...
LAB(!)
SET,MAKE<ll
BAG(1)
PADDLE.DYE<1l
ATMOS.BECK<ll
JET,DYE<l>
EXTRACT<!>
UNBMG< 1 l
SLIT(!)
FRAME(!)
INSF'ECT<ll
1-Dl
1-Dl
1-Dl
1-D)
1-Dl
1-Dl
1-Dl
1-Dl
1-D)
1-D>
1-Dl
1-D)
1-Dl
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REt'IL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
1 REFS
43 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 RCFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
1 REFS
41
19
20·
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
n
LET BEG.FAB.INVTRY = 72000
LET BEG.YARN.INVTRY = 60000
LET U.LAB = 3
LET U.SET.MAKE = 2
LET U.BM = 1
LET U.PADDLE.DYE
4
LET U.ATMOS.BECK
2
LET U.JET.DYE = 2
LET U.EXTRACT = 2
LET U.UNBAG = 1
LET U.SLIT = 1
LET U.FRAME = 1
LET U.INSPECT = 1
LET U.TMBL.DRY = 10
LET U.F:OLL = 1
RESET TOTALS OF N.X.LABC1),N.X.SET.MAKEC1),N,X.BAGI1>,
N.X.PADDLE.DYEI1),N,X.ATMOS.BECKI1),N.X.JET.DYE11),
N.X.EXTRACTI1),N.X.UNBAGC1),N.X.SLITC1),N,X.FRAME11),
N.X.INSPECTil),N,X.TMBL.DRYil) AND N,X,ROLL11)
RESET TOTALS OF N,Q,LABI1),N,Q,SET.MAKEC1),N,Q,BAGI1),
N,Q,PADDLE.DYE11>,N,Q,ATMOS.BECKI1),N,Q,JET.DYEI1),
N,Q.EXTRACTC1),N,Q,UNBAGI1),N,Q,SLITI1),N,Q,FRAMEC1>,
N,Q,INSPECTI1),N,Q,TMBL.DRYI1),N,Q,ROLLI1) AND
COMPLETION, TIME
LET FAB.INVTRY = BEG.FAB.INVTRY
LET YARN.INVTRY = BEG.YARN.INVTRY
FOR I = 1 TO 8,
DO
RESET WEEKLY TOTALS OF N.X,LABC1),N,X.SET,MAKE11),
N.X.BAGI1),N,X.PADDLE.DYE11),N.X.ATMOS.BECKI1),
N,X,JET.DYECl),N,X.EXTRACTCl),N,X.UNBAGC1),
N,X,SLITC1),N,X.FRAMEC1),N,X.INSPECTC1),
N.X.TMBL.DRYI1> AND N.X.ROLLI1)
RESET WEEKLY TOTALS OF N,Q,LABI1),N,Q,SET,MAKE11),
N,Q,BAGI1),N,Q,PADDLE.DYEI1),N,Q,ATMOS.BECKC1),
N,Q,JET.DYEI1),N,Q,EXTRACTI1),N,Q,UNBAGI1),
N,Q,SLIT11),N,Q,FRAMEC1),N,Q.INSPECTI1),
N,Q,TMBL.DRYil),N,Q,ROLLil) AND COMPLETION.TIME
SCHEDULE
SCHEDULE
SCHEDULE
SCHEDULE
SCHEDULE
A
A
A
A
A
INC.INVT
INC.INVT
INC.INVT
INC.INVT
INC.INVT
IN
IN
IN
IN
IN
8 HOURS
16
24
32
40
ACTIVATE A GENERATOR NOW
START SIMULATION
SKIP 7 UNES
PRINT 2 LINES THUS
UTILIZATION
HOURS
HOURS
HOURS
HOURS
QUEUE
MAXIMUM
LENGTH
AVERAGE
PRINT 1 LINE THUS
LAB TECHNICIAN
PRINT 1 LINE WITH U.LABil), WKLY.LAB.UTILI1)/U,LABC1),
WKLY.MAX.LAB,QUECl) AND WKLY.AVG.LAB,QUEI1) THUS
'**) SKIP
**·**
**·**
**·**
1 LINE
PRINT 2 LINES THUS
SET MAKING
MACHINE
F'RIDI<llf.Y 1 Ml':l:t I<! I ;EilJI UJ8n11 ~~Ei\it.'BA~1E:K.!) ~VI;) II: F>nS>J-.IlJJ&:Kil :r L \H.INSU, SET. Mt'IKE ( 1) ,
42
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
PRINT 1 LINE THUS
Br'IGGER
PRINT 1 LINE WITH U.BAGC1l, WKLY.BAG.UTILC1l/U,BAGC1l,
WKLY.MAX.BAG,QUECll AND WKLY,AVG.BAG,QUECll THUS
'**> SKIP
**·**
**·**
**·**
'**l SKIP
**·**
**·**
**·**
(**) SKIP
** '**
**' **
** '**
'**' SKIP
**·**
**·**
**·**
'**l SKIP
**·**
**·**
**·**
'**> SKIP
**·**
**·**
**·**
'**> SKIP
**·**
**·**
**·**
'**l SKIP
**·**
**·**
**·**
<**>
**·**
**·**
**·**
1 LINE
PRINT 2 LINES THUS
PADDLE DYEING
MACHINE
PRINT 1 LINE WITH U.PADDLE,DYEC1l, WKLY.PADDL,UTILC1l/
U.PADDLE.DYEC1l, WKLY,MAX.PADDL,QUECll AND ·
WKLY.AVG,PADDL.QUEC1l THUS
1 LINE
PRINT 2 LINES THUS
ATMOSPHERIC
MACHINE
PRINT 1 LINE WITH U.ATMOS,BECKC1l, WKLY.ATMOS.UTILC1l/
U,ATMOS.BECKC1l, WKLY.MAX.ATMOS,QUEC1l AND
WKLY.AVG,ATMOS,QUEC1l THUS
1 LINE
PRINT 2 LINES THUS
JET DYEING
MACHINE
PRINT 1 LINE WITH U,JET,DYEC1l, WKLY,JET.UTILC1)/
U,JET.DYE<1l, WKLY,MAX,JET,QUEC1l AND WKLY.AVG,JET.QUEC1l
THUS
1 LINE
PRINT 1 LINE THUS
EXTRACTOR
PRINT 1 LINE WITH U.EXTRACTC1l, WKLY.EXTR,UTILC1l/
U.EXTRACTC1l, WKLY.MAX.EXTR,QUEC1l AND WKLY,AVG.EXTR.QUECll
THUS
1 LINE
PRINT 1 LINE THUS
UN BAGGER
PRINT 1 LINE WITH U.UNBAGCll, WKLY.UNBAG.UTILC1l/
U,UNBAGC1l, WKLY.MAX,UNBAG,QUECll AND WKLY,AVG.UNBAG.QUECll
THUS
1 LINE
PRINT 1 LINE THUS
TUMBLE DRYER
PRINT 1 LINE WITH U.TMBL.DRYCll, WKLY.DRY.UTILC1l/
U.TMBL.DRYC1l, WKLY.MAX,DRY,QUEC1l AND WKLY.AVG.DRY,QUECll
THUS
1 LINE
PRINT 2 LINES THUS
SLITTING
MACHINE
PRINT 1 LINE WITH U.SLITCll, WKLY.SLIT.UTILC1l/U,SLITC1l,
WKLY.MAX.SLIT,QUEC1l AND WKLY.AVG.SLIT,QUEC1l THUS
1 LINE
PRINT 2 LINES THUS
TENTER FRAMING
MACHINE
PRINT 1 LINE WITH U.FRAMECll, WKLY.FRAME.UTILCll/U,FRAMECll,
WKLY.MAX.FRAME.QUECll AND WKLY.AVG,FRAME,QUECll THUS
43
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
INSPECTION
PRINt 1 LINE ·wiTH U.INSPECT(ll, WKLY.INSP,UTIL<l)/U.INSF'ECT(1),
WKLY,MAX,INSP.QUE<ll AND WKLY,AVG,INSP,QUE<1> THUS
'**l
**·**
**·**
**·**
SKIP 1 LINE
PRINT 1 LINE THUS
PACKAGING
PRINT 1 LINE WITH U.ROLL<1>, WKLY.ROLL.UTIL<1l/U,ROLL<1l,
WKLY.MAX.ROLL,QUE(1) AND WKLY,AVG,ROLL,QUE(ll THUS
'**>
**·**
**·**
**·**
SKIP 2 LINES
PRINT 4 LINES WITH WKLY.NO.COMPLETED, WKLY.MIN,COMPL,
WKLY.MEAN.COMPL AND WKLY.MAX.COMPL THUS
THE NUMBER OF ORDERS COMPLETED IS
***·**
THE MINIMUM ORDER COMPLETION TIME IS
*·** HOURS
THE AVERAGE ORDER COMPLETION TIME IS
*·** HOURS
THE MAXIMUM ORDER COMPLETION TIME IS
*·** HOURS
SKIP 7 LINES
LOOP
SKIP 7 LINES
PRINT 2 LINES THUS
SUMMARY OF ALL PERFORMANCE MEASUREMENTS OVER THE
a-CONSECUTIVE WEEKS
SKIP 2 LINES
PRINT 2 LINES THUS
UTILIZATION
QUEUE LENGTH
MAXIMUM
AVERAGE
PRINT 1 LINE THUS
LAB TECHNICIAN
.
PRINT 1 LINE WITH U.LABC1), LAB,UTILC1l/U,LAB(1l,
MAX,LAB,QUE(1), AND AVG,LAB,QUEC1l THUS
'**>
**·**
**·**
**·**
SKIP 1 LINE
PRINT 2 LINES THUS
SET MAKING
MACHINE
PRINT 1 LINE WITH U.SET.MAKE(1), SET.UTIL(1)/U,SET.MAKEC1),
MAX.SET.QUEC1l
AND AVG,SET.QUE<1> THUS
'**l
**·**
**·**
**·**
SKIP 1 LINE
PRINT 1 LINE THUS
BAGGER
PRINT 1 LINE WITH U.BAGC1l, BAG.UTILC1)/U,BAGC1l,
MAX,BAG,QUEC1) AND AVG.BAG,QUE(1) THUS
'**>
SKIP
**·**
**·**
**·**
1 LINE
PRINT 2 LINES THUS
PADDLE DYEING
MACHINE
PRINT 1 LINE WITH U.PADDLE.DYE(1), PADDL,UTILC1J/U,PADDLE.DYEC1>,
MAX.PADDL,QUE<1>
AND AVG,PADDL.QUEC1l THUS
'**>
**·**
**·**
**·**
SKIP 1 LINE
PRINT 2 LINES THUS
ATMOSPHERIC
MACHINE
PRINT 1 LINE WITH U.ATMOS,BECK<ll, ATMOS,UTILC1l/U,ATMOS.BECKC1),
MAX,ATMOS.QUE<1>
AND AVG.ATMOS,QUE<ll THUS
<**>
**·**
**·**
SKIP 1 LINE
PRINT 2 LINES THUS
**·**
44
PRINT 1 LINE WITH U,JET.DYECll, JET,UTILC1l/U,JET.DYEI1l,
MA~.JET.QUEC1l AND
AVG,JET,QUEC1l THUS
161
162
163
164
165
166
167
168
172
173
176
177
178
181
182
183
186
187
188
189
190
191
192
193
194
195
196
197
198
**·**
**·**
**·**
'**'
SKIP
**·**
**·**
**·**
'**'
SKIP
**·**
**·**
**·**
'**'SKIP
**·**
**·**
**·**
'**'
SKIF'
**·**
**·**
**·**
**·**
**·**
**·**
**·**
**·**
**·**
1 LINE
PRINT 2 LINES THUS
TENTER FRAMING
MACHINE
PRINT 1 LINE WITH U.FRAME11l, FRAME.UTILC1l/U,FRAMEI1l,
MAX.FRAME,QUEI1l
AND AVG.FRAME,QUEC1l THUS
1 LINE
PRINT 1 LINE THUS
INSPECTION
PRINT 1 LINE WITH U.INSPECTI1), INSP.UT!Lill/U.!NSPECT!ll,
MAX, INSP,QUEC 1)
AND ~VG.INSP,QUE11l THUS
'**'
SKIP
LINE
PRINT 1 LINE THUS
PACKAGING
PRINT 1 LINE WITH U.ROLL11l, ROLL.UTILI1l/U,ROLL11l,
MAX.ROLL,QUE11l AND
AVG.ROLL,QUEC1l THUS
1
'**'
SKIP
199
200
201
THE
THE
THE
THE
202
203
'**'
SKIP
1 LINE
PRINT 2 LINES THUS
SLITTING
MACHINE
PRINT 1 LINE WITH U.SLIT11l, SLIT.UTILI1l/U,SLIT11l,
MAX , SLIT , QUE I 1 l AND
AVG .SLIT, QUEC 1 l THUS
180
185
**·**
1 LINE
PRINT 1 LINE THUS
TUMBLE DRYER
PRINT 1 LINE WITH U.TMBL.DRYC1l, DRY,UTILI1l/U,TMBL.DRYI1l,
MAX, DRY, QUE I 1 l ·
AND AVG.DRY,QUEC1l THUS
179
184
**·**
1 LINE
PRINT 1 LINE THUS
UN BAGGER
PRINT 1 LINE WITH U.UNBAGC1l, UNBAG,UTILill/U,UNBAGill,
MAX.UNBAG,QUEill AND
AVG.UNBAG,QUE11l THUS
171
175
**·**
1 LINE
PRINT 1 LINE THUS
EXTRACTOR
PRINT 1 LINE WITH U.EXTRACTC1l, EXTR.UTILC1l/U,EXTRACTC1l,
MAX.EXTR,QUEC1l AND
AVG.EXTR,QUEC1l THUS
169
170
174
'**'
SKIP
2 LINES
PRINT 4 LINES WITH NO.COMPLETED/8., MIN,COMPL, MEAN.COMPL
AND MAX.COMPL THUS
AVERAGE NUMBER OF ORDERS COMPLETED IS
***·**
MINIMUM ORDER COMPLETION TIME IS
*·**
HOURS
AVERAGE ORDER COMPLETION TIME IS
*·** HOURS
MAXIMUM ORDER COMPLETION TIME IS
*·** HOURS
END
MAIN
ATMOS.BECK
ATMOS.UTIL
AVG.ATMOS,QUE
AVG.BAG,QUE
AVG.DRY.QUE
AVG.EXTR.QUE
AVG.FRAME.QUE
AVG.INSP,QUE
AVG,JET,QUE
AVG.LtiB.QUE
AVG.PADDL.QUE
AVG.ROLL,QUE
AVG.SET.QUE
AVG.SLIT,QUE
AVG.UNBAG,QUE
BAG
BtiG.UTIL
BEG.FAB.INVTRY
BEG.YARN.INVTRY
COMPLETION, TIME
DRY .UTIL
EXTRACT
EXTR,UTIL
FAB.INVTRY
FRAME
FRAME.UTIL
GENERATOR
I
INC.INVT
INSPECT
INSP.UTIL
JET.DYE
JET .UTIL
LAB
Lt'IB.UTIL
MAX.ATMOS,QUE
MAX.BAG.QUE
Mt'IX,COMPL
MAX.DRY.QUE
MAX.EXTR.QUE
MAX.FRAME.QUE
MAX.INSP,QUE
MAX,JET.QUE
MAX.LAB,QUE
MAX, F'ADDL, QUE
MAX.ROLL.QUE
MAX.SET,QUE
MAX.SLIT.QUE
MAX, UN BAG, QUE
MEAN, COMF'L
MIN,COMPL
NO.COMPLETED
N,Q,ATMOS.BECK
N,Q,Bt'IG
N,Q,EXTRACT
N,Q,FRAME
N,Q,INSF'ECT
N,Q,JET.DYE
N,Q,LAB
N,Q,PADDLE.DYE
N,Q,ROLL
N,Q,SET.MAKE
N.Q.SLIT
N,Q,TMBL.DRY
RESOURCE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
RESOURCE
FUNCTION ATTRIBUTE
GLOBAL VARIABLE
GLOBAL VARIABLE
GLOBAL \.'ARIABLE
FUNCTION ATTRIBUTE
RESOURCE
FUNCTION ATTRIBUTE
GLOBAL VARIABLE
RESOURCE
FUNCTION ATTRIBUTE
PROCESS
@
LOCAL RECURSIVE
EVENT NOTICE
RESOURCE
FUNCTION ATTRIBUTE
RESOURCE
FUNCTION ATTRIBUTE
RESOURCE
FUNCTION ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
GLOBAL VARIABLE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PROCEDURE
GLOBAL VARIABLE
GLOBAL VARIABLE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
F'EF:MANENT tiTTRIBUTE
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
1
2
.....,
2
1
1
1
1
1
1
1
INTEGER
1
2
5
1
(
REAL
1
1
REAL
1
1
1
1
1
1
1
REAL
1-D> REAL
1-D> REAL
REAL
1-D> REAL
1-D) REAL
1-D) REAL
1-D> REAL
1-D> REAL
1-D> REAL
1-D> REAL
1-D) REAL
1-D) REAL
1-rl) REAL
1-D> REAL
REAL
REAL
REAL
1-D> INTEGER
1-D> INTEGER
1-D> INTEGER
1-D> INTEGER
1-D> INTEGER
1-D> INTEGER
1-D) INTEGER
1-D> INTEGER
1-D> INTEGER
1-D) INTEGER
1-D) INTEGER
1-D) INTEGER
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
REFS_
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
F:EFS
46
N.X.BAG
N.X.EXTRACT
N.X.FRAME
N.X.INSPECT
N.X.JET.DYE
N.X.LAB
N, X. F'ADDLE • DYE
N.X.ROLL
N.X.SET.MAKE
N.X.SLIT
N.X.TMBL.DRY
N.X.UNBAG
F'ADDLE.DYE
PADDL .UTIL
ROLL
ROLL.UTIL
SET.MAKE
SET .UTIL
SLIT
SLIT .UTIL
TMBL.DRY
UNBAG
UNBAG.UTIL
U.ATMOS.BECK
U.BAG
U.EXTRACT
U.FRAME
U, INSF'ECT
U.JET.DYE
U.LAB
U.PADDLE.DYE
U.ROLL
U.SET.MAKE
U.SLIT
U.TMBL,DRY
U.UNBAG
WEEKLY
WKLY,ATMOS.UTIL
WKLY.AVG.ATMOS,QUE
WKLY.AVG.BAG,QUE
WKLY.AVG.DRY,QUE
WKLY.AVG.EXTR,QUE
WKLY.AVG.FRAME,QUE
WKLY.AVG.INSP,QUE
WKLY.AVG.JET,QUE
WKLY.AVG.LAB.QUE
WKLY.AVG.PADDL,QUE
WKLY.AVG.ROLL,QUE
WKLY.AVG.SLIT,QUE
WKLY.AVG.SET,QUE
WKLY.AVG.UNBAG,QUE
WKLY.BAG.UTIL
WKLY.DRY.UTIL
WKL Y, EXTR, UTIL
WKLY.FRAME,tJTIL
WKL Y. INSP, UTIL
WKL Y,JET. UTIL
WKLY.LAB.UTIL
WKLY.MAX.ATMOS,QUE
WKLY.MAX.BAG,QUE
WKLY.MAX.COMPL
WKLY.MAX.DRY,QUE
WKLY.MAX.EXTR,QUE
IJKL Y. MAX, FRAMF. flUF
PERMANENT. ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
F'ERMANENT rHTRIBUTE
PERMANENT ATTRIBUTE
PER.MANENT ATTRIBUTE
RESOURCE
FUNCTION ATTRIBUTE
RESOURCE
FUNCTION ATTRIBUTE
RESOURCE
FUNCTION ATTRIBUTE
RESOURCE
FUNCTION ATTRIBUTE
RESOURCE
RESOURCE
FUNCTION ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
NO TYPE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
GLOBAL VARIABLE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
F'FF~MArJFNT ATTF: T f~IITF
...
(
(
(
(
(
(
(
(
(
(
INTEGER
INTEGER
INTEGER
INTEGER
INTEGER
INTEGER
INTEGER
INTEGER
INTEGER
INTEGER
INTEGER
1-Dl INTEGER
1-P>
1-[1)
1-D>
1-[1)
1-D)
1-[1)
1-[1)
1-[1)
1-[1)
1-[1)
1-D>
REAL
REAL
REAL
2
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
REAL
1-D>
1-D>
1-[1)
1-[1)
1-[1)
1-D>
1-D>
1-D>
1-[1)
1-D>
1-[1)
1-D)
1-[1)
...
1-[1)
1-[1)
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
1-fl)
F!I"AI
1-D>
1-[1)
(
REAL
INTEGER
INTEGER
INTEGER
INTEGER
INTEGER
INTEGER
INTEGER
INTEGER
INTEGER
INTEGER
INTEGER
INTEGER
INTEGER
1
1
1
1
5
5
5
5
5
5
5
5
5
5
5
5
5
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
r.:.. r-r::-(::
47
WKLY.MAX.LAB.GUE
WKLY.MAX~PADBL.GUE
PERMANENT ATTRIBUTE
PERMANENT ATTfUBUTE
F'ERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PERMANENT ATTRIBUTE
PROCEIIURE
GLOBAL VARIABLE
GLOBAL VARIABLE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
FUNCTION ATTRIBUTE
GLOBAL VARIABLE
1-Dl
1-Dl
1-Dl
1-Dl
1-Dl
1-[1)
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
1
1
1
1
1
.1
1
1
1
1
1
1
REFS
REFS
REFS'
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
1 REFS
1 REFS
1 REFS
WKLY,MAX.ROLL,QUE
WKLY.MAX.SLIT,GUE
WKLY,MAX.SET,QUE
WKLY.MAX.UNBAG,QUE
WKLY,MEAN.COMPL
WKLY.MIN.COMPL
WKLY.NO.COMPLETED
WKLY.PADDL.UTIL
WKLY,ROLL,UTIL
WKL Y, SET. UTIL
WKL Y, SLIT, UTIL
WKLY.UNBAG.UTIL
YAF:N.INVTRY
1
PROCESS GENERATOR
2
3
DEFINE TIME.TO.SHUTDOWN AS A REAL VARIABLE
4
LET TIME.TO.SHUTDOWN = TIME.V t 40,/HOURS.V
5
UNTIL TIME,V >= TIME.TO.SHUTDOWN
.
6
DO
7
ACTIVATE AN ORDER NOW
8
WAIT EXPONENTIAL.F<0.8,2l HOURS
9
LOOF'
10
END
' ' GENERATOR
SYMBOLIC REFERENCE MAP <R = 1) - PROCESS GENERATOR
EXPONENTIAL.F
PROCEDURE
REAL
1 REFS
GENERATOR
F'ROCESS
1 REFS
HOURS.V
SYSTEM ATTRIBUTE
REAL
1 REFS
ORDER
PROCESS
1 REFS
@ 2
REAL
TIME.TO.SHUTDOWN LOCAL RECURSIVE
3 REFS
TIME,V
SYSTEM ATTRIBUTE
REAL
2 REFS
1
2
3
4
FAB.INVTRY
INC.INVT
EVENT INC.INVT
ADD <2500,*1·8> TO FAB,INVTRY
END
INC.INVT
SYMBOLIC REFERENCE MAP <R
GLOBAL VARIABLE
EVENT NOTICE
REAL
11 - EVENT INC,INVT
1 REFS
1 REFS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PROCESS ORDER
DEFINE CLR.PERC, COMM.PERC AND DMG.PERC, SHORTAGE,
SHORT,LBS AND CAPACITY AS REAL VARIABLES
LET AMOUNTCORDERl = 1300.+ NORMAL.F<800.,100,,3)
LET RECEPTION.TIME = TIME,V
CALL FABRIC
LET COMM.PERC = RANDOM.FC3)
IF COMM,PERC <= 0.60
LET DYE,STATUS<ORDERl = COMMISSION
ALWAYS
LET CLR.PERC = RANDOM,F<3l
IF CLR.PERC <= 0.25
LET COLOR,SPEC<ORDERl = STANDARD
ALWAYS
IF DYE,STATUS<ORDERl NE COMMISSION
IF AMOUNTCORDERl <= FAB,INVTRY
LET FAB.INVTRY = FAB.INVTRY - AMOUNT<ORDERl
GO TO COLOR
OTHERWISE
LET SHORTAGE = AMOUNT<ORDERl - FAB.INVTRY
LET FAB.INVTRY = o,
LET SHORT.LBS = SHORTAGE * 0.55
IF SHORT.LBS <= YARN.INVTRY
48
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
OTHERWISE
IF TEXTURECORDERl EQ PUR~.COTT
WAIT EXPONENTIAL,FC240,,2) HOURS
GO TO COLOR
OTHERWISE
WAIT EXPONENTIAL.FC8,,2) HOURS
GO TO COLOR
ALWAYS
,
'COLOR'
IF COLOR.SPECCORDERl NE STANDARD
REQUEST 1 LABC1l
WORK UNIFORM.FC24,,32,,1) HOURS
RELINQUISH 1 LABC1l
ALWAYS
'RE.WORK' REQUEST 1 SET.MAKEC1l
WORK EXPONENTIAL.FC AMOUNTCORDER>
( 1 , /3600, ) , 1 ) HOUF;S
RELINQUISH 1 SET.MAKECll
LET CAPACITY = AMOUNTCORDER>
0.55
IF FABRIC.SPECCORDER> EQ KNITTED
IF TEXTURECORDERl EQ PURE.COTT
'ATM.CAP'
IF CAPACITY <= O.
GO TO EXTRACT
OTHERWISE
IF Q, < CAPACITY <= 500,
REQUEST 1 ATMOS.BECKC1l
WORK 5 HOURS
RELINQUISH 1 ATMOS.BECK(l)
GO TO EXTRACT
OTHERWISE
REQUEST 2 ATMOS.BECKCl~
WORK 5 HOURS
RELINQUISH 2 ATMOS.BECK(l)
LET CAPACITY = CAPACITY - 1000,
GO TO ATM.CAP
OTHERWISE
'JET.CAP'
IF CAPACITY <= O,
GO TO EXTRACT
OTHERWISE
IF O, < CAPACITY <= 700,
REQUEST 1 JET.DYECll
WORK 8 HOURS
RELINQUISH 1 JET.DYEC1l
GO TO EXTRACT
OTHERWISE
REQUEST 2 JET.DYEC1l
WORK 8 HOURS
RELINQUISH 2 JET.DYEC1l
LET CAPACITY = CAPACITY - 1400.
GO TO JET.CAP
OTHERWISE
• IF TEXTURECORDER> EQ BUBBLE.GUAZE
'BAG' REQUEST 1 BAGCll
WORK EXPONENTIAL.~CAMOUNTCORDERl
<2,/3600,),1 ) HOURS
RELINQUISH 1 BAGCl)
'PADL.CAP'
IF CAPACITY <= O,
GO TO EXTRACT
OTHERWISE
IF 0 < CAPACITY <= 275.
REQUEST 1 PADDLE.DYEC1l
WORK 5 HOURS
RELINQUISH 1 PADbLE.DYEC1l
GO TO EXTRACT
OTHERWISE
*
*
*
49
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
WORK 5 HOURS
RELINQUISH 2 PADDLE.DYECll
GO TO EXTRACT
OTHERWISE
IF 550, < CAPACITY <= 825.
REQUEST 3 PADDLE.DYECll
WORK 5 HOURS
RELINQUISH 3 PADDLE.DYECll
GO TO EXTRACT
OTHERWISE
REQUEST 4 PADDLE.DYEC1l
WORK 5 HOURS
RELINQUISH 4 PADDLE.DYEC1l
LET CAPACITY = CAPACITY - 1100.
GO TO PADL.CAP
OTHERWISE
IF TEXTURECORDERl EQ SOFTY
GO TO BAG
OTHERWISE
'WOVN.ATM'
IF CAPACITY <= O,
GO TO EXTRACT
OTHERWISE
IF O, < CAPACITY <= 500.
REQUEST 1 ATMOS.BECKC1l
WORK 5 HOURS
RELINQUISH 1 ATMOS.BECKC1l
GO TO EXTRACT
OTHERWISE
REQUEST 2 ATMOS.BECKC1l
WORK 5 HOURS
RELINQUISH 2 ATMOS,BECKC1l
LET CAPACITY = CAPACITY - 1000.
GO TO WOVN,ATM
'EXTRACT'
REQUEST 1 EXTRACTCll
WORK EXPONENTIAL.FC1,,1) HOUR
RELINQUISH 1 EXTRACTCll
LET TMBL.CAP = AMOUNTCORDERl * 0.55
IF FABRIC.SPECCORDERl NE KNITTED
IF TEXTURECORDERl EQ BUBBLE.GUAZE
'UNBAG'
REQUEST 1 UNBAGC1l.
WORK EXPONENTIAL,F< AMOUNTCORDERl *
(0,5/3600.),1 l HOURS
RELINQUISH 1 UNBAGCll
'TMBL.CAP'
IF TMBL.CAP <=O,
GO TO SET
OTHERWISE
IF O, < TMBL,CAP <= 100,
REQUEST 1 TMBL.DRYCll
WORK EXPONENTIAL.FCCCCTMBL.CAP*1,8l/
180,l*0.5l,1 l HOURS
RELINQUISH 1 TMBL.DRYC1l
GO TO SET
OTHERWISE
IF 100. < TMBL.CAP <= 200,
REQUEST 2 TMBL.DRYC1l
WORK EXPONENTIAL.FCCCCTMBL.CAP*1·8l/
180.>*0,5>,1 l HOURS
RELINQUISH 2 TMBL.DRYC1l
GO TO SET
OTHERWISE
IF 200. < TMBL.CAP <= 300,
REQUEST 3 TMBL,DRYCll
WORK EXPONENTIAL.FCCCCTMBL.CAP*1.8)/
180.l*0.5).1 ) HOURS
50
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
OTHERWISE
IF 300. < TMBL.CAP <= 400.
REQUEST 4 TMBL.DRYCll
WORK EXPONENTIAL,FCCCCTMBL,CAP*1·8l/
180,)*0.5),1 > HOURS
RELINQUISH 4 TMBL.DRY<l>
GO TO SET
OTHERWISE
IF 400. < TMBL.CAP <= 500,
REQUEST 5 TMBL.DRYC1l
WORK EXPONENTIAL.FCCCCTMBL.CAP*1·8)/
180,)*0.5),1 ) HOURS
RELINQUISH 5 TMBL.DRYC1l
GO TO SET
OTHERWISE
IF 500, < TMBL,CAP <= 600.
REQUEST 6 TMBL.DRY(l)
WORK EXPONENTIAL.FCCCCTMBL.CAP*1.8)/
180,)*0.5),1 l HOURS
RELINQUISH 6 TMBL.DRYC1)
GO TO SET
OTHERWISE
IF 600. < TMBL,CAP <= 700.
REQUEST 7 TMBL.DRYC1J
WORK EXPONENTIAL.FCCCCTMBL.CAP*1,8l/
180,)*0.5),1 ) HOURS
RELINQUISH 7 TMBL.DRYCl)
GO TO SET
OTHERWISE
IF 700. < TMBL.CAP <= 800.
REQUEST 8 TMBL.DRYCll
WORK EXPONENTIAL.FCCCCTMBL,CAP*l.8J/
180,)*0,5),1 ) HOURS
RELINQUISH 8 TMBL.DRY(1)
GO TO SET
OTHERWISE
IF 800, < TMBL.CAP <= 900,
REQUEST 9 TMBL.DRYC1)
WORK EXPONENTIAL.F<CCCTMBL.CAP*1.8l/
180,)*0.5),1 ) HOURS
RELINQUISH 9 TMBL,DRYCll
GO TO SET
OTHERWISE
REQUEST 10 TMBL.DRY<l>
WORK EXPONENTIAL.F<CCCTMBL.CAP*l,8l/
180,>*0,5>,1 ) HOURS
RELINQUISH 10 TMBL.DRYC1)
LET TMBL.CAP = TMBL.CAP - 1000,
GO TO TMBL.CAP
OTHERWISE
IF TEXTURECORDER> EQ SOFTY
GO TO UNBAG
OTHERWISE
'SET' REQUEST 1 SET.MAKECl)
WORK EXPONENTIAL.F< AMOUNTCORDERJ *
tl./3600,),1 ) HOURS
RELINQUISH"! SET.MAKECll
GO TO FRAME
OTHERWISE
REQUEST 1 SLIT<l>
WORK EXPONENTIAL.FC <<AMOUNT<ORDERJ/1800.>*
0.5>,1 l HOURS
RELINQUISH 1 SLITCll
222
'FRAME'
REQUEST 1 FRAMECll
51
225
226
227
228
229
230
231
232
-233
234
235
236
237
LET DMG,PERC = RANDOM.FC3l
IF 0.03·<= DMG.P-ERC <= 0.04
REQUEST 1 INSPECTC11
WORK EXPONENTIAL.F< 3.5,1 I HOURS
RELINQUISH 1 INSPECT<ll
GO TO RE.WORK
OTHERWISE
REQUEST 1 ROLL<11
WORK EXPONENTIAL.F< CCAMOUNTCORDERI/100.1*
0.171,1 I HOURS
RELINQUISH 1 ROLL<11
LET COMPLETION.TIME = CTIME.V - RECEPTION.TIMEl*HOURS.V
END
'' ORDER
SYMBOLIC REFERENCE MAP CR = 1l - PROCESS ORDER
TEMPORARY ATTRIBUTE
RESOURCE
UNSUBSCRIPTED LABEL
UNSUBSCRIPTED LABEL
+RESOURCE
LOCAL RECURSIVE
@
CAPACITY
CLR,PERC
LOCAL RECURSIVE
@
COLOR
UNSUBSCRIPTED LABEL
TEMPORARY ATTRIBUTE
COLOR.SPEC
LOCAL RECURSIVE
@
COMM.PERC
COMPLETION, TIME GLOBAL VARIABLE
LOCAL RECURSIVE
@
DMG.PERC
TEMPORARY ATTRIBUTE
DYE.STATUS
PROCEDURE
EXPONENTIAL.F
EXTRACT
UNSUBSCRIPTED LABEL
+RESOURCE
PROCEDURE
FABRIC
FABRIC.SPEC
TEMPORARY ATTRIBUTE
GLOBAL VARIABLE
FAB.INVTRY
UNSUBSCRIPTED LABEL
FRAME
+RESOURCE
SYSTEM ATTRIBUTE
HOURS.V
RESOURCE
INSPECT
JET.CAP
UNSUBSCRIPTED LABEL
JET.DYE
RESOURCE
RESOURCE
LAB
PROCEDURE
NORMAL.F
ORIIER
PROCESS
PADDLE.DYE
RESOURCE
PADL,CAP
UNSUBSCRIPTED LABEL
RANDOM.F
PROCEDURE
LOCAL RECURSIVE
@
RECEPTION. TIME
UNSUBSCRIPTED LABEL
RE.WORK
RESOURCE
ROLL
UNSUBSCRIPTED LABEL
SET
SET.Mt'IKE
RESOURCE
LOCAL RECURSIVE
@
SHORTAGE
LOCAL RECURSIVE
@
SHORT.LBS
RESOURCE
SLIT
TEXTURE
TEMPORARY ATTRIBUTE
TIME.V
SYSTEM ATTRIBUTE
TMBL.CAP
UNSUBSCRIPTED LABEL
+LOCAL RECURSIVE
@
RESOURCE
TMBL.DRY
UNSUBSCRIPTED LABEL
UN BAG
+RESOURCE
UNIFOfm,F
PROCEDURE
WOI..'N,ATM
UNSUBSCRIPTED LABEL
YAF:N. INVTRY
GLOBAL 'H1Rir'IBLE
REAL
AMOUNT
ATMOS,BECK
ATM.CAP
BAG
7
2
3
4
REAL
REAL
INTEGER
REAL
REAL
REf1L
INTEGER
REAL
!~HEGER
INTEGER
REAL
REAL
13 REFS
8 REFS
2 REFS
4
20
3
5
2
3
1
3
2
21
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
13
1
2
5
REFS
REFS
REFS
REFS
4
1
2
2
4
2
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REFS
REAL
8
REAL
REAL
5
6
REAL
REAL
INTEGER
REAL
9
REAL
REAL
F;EAL
26
8
2
3
2
2
2
11
4
3
4
2
6
2
25 REFS
20 REFS
4
1
2
3
REFS
REFS
REFS
RFFS
52
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
DEFI~E KNTD,P~RC,
COTT.PERC AND WOVN.PERC
AS REAL VARIABLES
LET KNTD.PERC = RANDOM.FI3)
IF KNTD.PERC <= 0,65
LET FABRIC.SPECIORDER> = KNITTED
LET COTT.PERC = RANDOM.FI3)
IF COTT.PERC <= 0.1479
LET TEXTUREIORDER> = PURE.COTT
ELSE LET TEXTURECORDER> = POLY.COTT
ALWAYS
ELSE
LET FABRIC.SPECIORDER> = WOOVEN
LET WOVN,PERC = RANDOM.FI3)
IF WOVN.PERC <= 0.035
LET TEXTURE<ORDER> = SOFTY
ELSE
IF 0.035 < WOVN,PERC <= 0.07
LET TEXTUREIORDER> = OSNABURG
ELSE
IF 0,07 < WOVN.PERC <= 0.1225
LET TEXTURE<ORDER> ~ SIXTY.SQ
ELSE
IF 0.1225 < WOVN.PERC <= 0.14
LET TEXTURE<ORDER> = SIXTY.8.SQ
ELSE
LET TEXTUREIORDERJ = BUBBLE.GUAZE
ALWAYS
ALWAYS
ALWAYS
ALWAYS
ALWAYS
.RETURN
END
FABRIC
SYMBOLIC REFERENCE MAP CR
COTT.PERC
FABRIC
FABRIC.SF'EC
KNTD.F'ERC
ORDER
RANDOM.F
TEXTURE
@
LOCAL RECURSIVE
PROCEDURE
TEMPORARY ATTRIBUTE
@
LOCAL RECURSIVE
PROCESS
PROCEDURE
TEMPORARY t'HTRIBUTE
2
1
REAL
INTEGER
INTEGER
REAL
REAL
INTEGER
1) - BOUTINE FABRIC
3 REFS
1 REFS
2 REFS
3 REFS
9 REFS
3 REFS
7 REFS
53
APPENDIX C
SIMSCRIPT Program Output
54
UTILIZATION
QUEUE
MAXI11UM
LENGTH
AVEHtiGE
LriB TECHNICIAN
(
2)
.96
41.00
19.07
SET MAKING
MACHINE
(
2)
.04
0.
.04
1. 00
.oo
.06
2.00
.04
.04
0.
.20
3.00
.04
o.
o.
.01
0.
o.
.02
1.00
.03
o.
.19
2.00
.01
o.
.29
2.00
BAGGER
(
1)
0.
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
t1ACHINE
(
2)
o.
JET DYEING
MACHINE
(
2)
EXTI~ACTOR
( 2)
UN BAGGER
(
J.)
.14
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
.04
0.
TENTER FRAMING
MACHINE
i
.'
J. I
I NSF'ECTI ON
(
1>
,02
o.
PACKAGING
(
THE
THE
THE
THE
1>
NUMBER OF ORDERS COMPLETED IS
54.00
MINIMUM ORDER COMPLETION TIME IS
12.99 HOURS
AVERAGE ORDER COMPLETION TIME IS
276.33 HOURS
MAXIMUM ORDER COMPLETION TIME IS
611.23 HOURS
.09
55
UTILIZATION
LAB TECHNICIAN
(
2)
.92
QUEUE
11t'tXIMIJM
24.00
LENGTH
t'ti,.'Ef-:1\GE
10.82
SET MAKING
Mt'tCHINE
(
2)
0.
()
.03
o.
0.
.07
1.00
.03
0.
BAGGER
(
1)
.
.04
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
(
2)
.02
o.
JET DYEING
MACHINE
(
2)
.57
•..:.....:..
6.00
• 04
0•
0.
.01
o.
o.
.02
0.
o.
.03
o.
o.
.19
1.00
,,~
EXTFMCTOI:.:
(
2)
UN BAGGER
(
1)
TUMBLE DF<YER
(10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
o.
PACKAGING
(
THE
THE
THE
THE
1)
.27
2.00
40.00
NUMBER OF ORDERS COMPLETED IS
MINIMUM ORDER COMPLETION TIME IS
11.59 HOURS
164.09 HOURS
AVERAGE ORDER COMPLETION TIME IS
MAXIMUM ORDER COMPLETION TIME IS
400.19 HOURS
.03
o.
.
;;)
0"'
56
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
( 2)
.95
35.00
16.30
.04
1. 00
.oo
.04
1. 00
.oo
.09
3.00
.11
.04
1.00
.21
5.00
.35
.04
1.00
.oo
.01
1.00
- .oo
.
_,
0 "'-
4.00
... ..
.04
1.00
.oo
2.00
.
SET MAKING
MACHINE
(
2)
BAGGER
( 1)
PADDLE DYEING
MACHINE
( 4)
r'l TMOSPHER I C
Mt1CHINE
( 2)
JET DYEING
MACHINE
( 2)
EXTRACTOR
( 2>
UN BAGGER
(1)
TUMBLE
DRYEF~
( 10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
o.
"':.-~
')
0 -'-
o.
PACKAGING
(
THE
THE
THE
THE
1)
.33
5.00
NUMBER OF ORDERS COMPLETED IS
55.00
11.34 HOURS
MINIMUM ORDER COMPLETION TIME IS
AVERAGE ORDER COMPLETION TIME IS
216.44 HOURS
525,40 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.24
57
Q
UTILIZATION
QUEUE
LENGTH
111\XIt1UM
1\VEf"~f,GE
.93
32.00
14.43
.04
1.00
tOO
.04
0.
.09
3.00
.13
.07
1.00
.03
.18
3.00
.18
.04
o.
o.
.01
0.
o.
.03
3.00
.04
o.
.22
4.00
.oo
o.
.35
3.00
LriB TECHNICIAN
(
2)
SET MAKING
111\CHINE
(
2)
Br'IGGER
(
1)
0.
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
11t'ICHINE
(
2)
JET DYEING
MACHINE
(
2)
EXTI:;r,CTOR
(
2)
UN BAGGER
(
TUMBLE
1)
DRYEF~
(10)
SLITTING
MACHINE
(
1)
.09
o.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1l
• 11
o.
PACKAGING
(
THE
THE
THE
THE
1)
NUMBER OF ORDERS COMPLETED IS
51.00
MINIMUM ORDER COMPLETION TIME IS
11.70 HOURS
198.33 HOURS
AVERAGE ORDER COMPLETION TIME IS
497.52 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.12
•
58
------------------------------ ····-··
UTILIZATION
QUEUE
MAXIMUM
LENGTH
tiVERtiGE
LAB TECHNICIAN
(
2>
.96
40.00
18.67
.03
1.00
.oo
.03
o.
.05
1.00
.oo
.08
1.00
.01
.22
5.00
.34
.05
0.
o.
.oo
o.
o.
.02
o.
o.
.03
1.00
.oo
.23
2.00
.03
• 01
o•
.28
1.00
SET Mr'IKING
MACHINE
(
2)
BAGGER
(
1)
PADDLE DYEING
MACHINE
(
4)
o.
ATMOSF'HER I C
MACHINE
(
2)
JET DYEING
MACHINE
(
2>
EXTRACTOR
(
2)
UN BAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
PACKAGING
(
THE
THE
THE
THE
1)
56.00
NUMBER OF ORDERS COMPLETED IS
12.98 HOURS
MINIMUM ORDER COMPLETION TIME IS
258.89 HOURS
AVERAGE ORDER COMPLETION TIME IS
600.96 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.01
59
UTILIZATION
QUEUE
MAXIMUM
LAB TECHNICIAN
(
2)
.94
22.00
10.19
.05
2.00
.oo
.02
o.
.05
1.00
.03
.12
2.00
.10
.39
15.00
4.39
.09
1.00
.oo
.oo
o.
.01
1.00
.oa
o.
.27
3.00
SET MI'IKING
MACHINE
(
2)
BAGGER
(
1)
LENGTH
AVERAGE
o.
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
(
2)
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2)
UNBAGGER
(
1)
o.
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
.01
o.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
o.
• 11
o.
PI'ICKAGING
(
THE
THE
THE
THE
1)
.56
6.00
NUMBER OF ORDERS COMPLETED IS
53.00
15.04 HOURS
MINIMUM ORDER COMPLETION TIME IS
145.16 HOURS
AVERAGE ORDER COMPLETION TIME IS
346.37 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.79
60
UTILIZATION
QUEUE
MAXIMUM
LENG"rH
tWEHAGE
LAB TECHNICIAN
(
2)
.92
28.00
12.44
.04
1.00
.oo
.04
1.00
.oo
.07
1.00
.03
.03
o.
o.
• ~?6
s.oo
1.12
.04
o.
o.
.01
o.
o.
.03
2.00
• 03
o.
.29
3.00
.oo
o.
.40
4.00
SET MAKING
11ACHINE
(
2)
BAGGER
(
1)
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
( 2>
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2)
UN BAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
.06
o.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
.05
o.
PACKAGING
(
THE
THE
THE
THE
1)
49.00
NUMBER OF ORDERS COMPLETED IS
15.19 HOURS
MINIMUM ORDER COMPLETION TIME IS
173.02 HOURS
AVERAGE ORDER COMPLETION TIME IS
433.26 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.38
61
UTILIZtiTION
QUEUE
MAXIMUM
LENGTH
AVERtiGE
LriB TECHNICIAN
(
2)
.93
MAKING
MACHINE
28.00
12.71
SET
t:' 2l
.03
o.
0.
.04
o.
0.
BAGGER
(
1)
PADDLE DYEING
MACHINE
(
4)
•
oL-.J
ATMOSPHERIC
t1ACHINE
(
2)
1.00
.03
.10
o.
.19
4.00
.04
o.
o.
.01
0.
0.
.02
o.
o.
.05
0.
0.
.24
1,00
.01
o.
.32
2.00
o.
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2)
.47
UN BAGGER
(
1)
TUMBLE DRYER
<10)
SLITTING
MACHINE
(
1l
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
.01
o.
PACKAGING
(
THE
THE
THE
THE
1)
NUMBER OF ORDERS COMPLETED IS
43.00
12.50 HOURS
MINIMUM ORDER COMPLETION TIME IS
189.01 HOURS
AVERAGE ORDER COMPLETION TIME IS
438.72 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.06
62
SUMMARY OF ALL PERFORMANCE MEASUREMENTS OVER THE
8-CONSECUTIVE WEEKS
UTILIZATION
QUEUE
MAXIMUM
LENGTH
t'I\.!EHt1GE
LAB TECHNICIAN
(
2)
.94
41.00
14.!37
.04
2.00
.oo
.04
1.00
.oo
.07
3.00
.05
.06
2.00
.02
.23
15.00
.79
oL-.J
1.00
.oo
.01
1.00
.oo
.02
4.00
.06
.04.
1.00
.oo
.23
4.00
•
•oo
o•
.34
6.00
MAKING
MACHINE
SET
(
2)
BAGGER
(
1)
PADDLE DYEING
Mt'ICHINE
(
4)
ATMOSPHERIC
MACHINE
(
2>
JET DYEING
t1ACHINE
(
2)
EXTF;ACTOR
(
2)
•
UN BAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
Mt'ICHINE
(
1)
INSPECTION
(
1)
0""
.J
o.
PACKAGING
(
THE
THE
THE
THE
1)
50.12
AVERAGE NUMBEJ;; OF ORDERS COMPLETED IS
11. 4 HOURS
MINIMUM OF:DER COMPLETION Tit1E IS
205. 4 HOUF;S
AVEJ:::AGE OJ;;DER COMPLETION TIME IS
611. 3 HDUFW
t·lt'IXI MUM DF~DEF\ CDMPL.ETIDN TIME I C'·'
.19
63
UTILIZriTIDN
l11.JEUE
MAXIMUM
LENGTH
AVEF;AGE
LAB TECHNICIAN
(
2)
.96
SET MAKING
MACHINE
(
2)
1)
15.24
.04
o.
0.
.04
o.
0.
.06
1.00
.04
0.
.22
2.00
.05
0.
o.
• 01
o.
o.
.02
3.00
.04
o.
.26
4.00
.oo
0.
.34
2.00
BAGGE I~
(
33.00
F'ADDLE DYEING
MI\CHINE
(
4)
ATMOSPHERIC
r1ACHINE
(
2)
.01
o.
JET DYEING
MACHINE
(
2)
EXTRACTOI~
( 2)
UNBriGGER
(
1)
• 11
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
.06
0.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
.13
o.
PACKAGING
(
THE
THE
THE
THE
1)
NUMBER OF ORDERS COMPLETED IS
47.00
MINIMUM ORDER COMPLETION TIME IS
19.05 HOURS
AVERAGE ORDER COMPLETION TIME IS
219.38 HOURS
MAXIMUM ORDER CIJMPLETI ON TIME IS
493.79 HOURS
.09
64
UTILIZATION
LAB TECHNICIAN
( 2>
.96
SET MAKING
MACHINE
( 2)
QUEUE
MAXIMUM
37.00
17.29
.03
o.
.02
1.00
.oo
.04
3.00
.11
.08
1 t ()0
.02
.25
4.00
.06
1.00
.oo
o.
.01
3.00
.07
.04
1.00
.oo
.22
4.00
.03
MGGER
(1)
LENGTH
AVERAGE
0
t
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
t1tiCHINE
(
2)
JET DYEING
MACHINE
(
2)
EXTRACTOR
( 2>
UNBAGGEI~
(1)
.oo
o.
TUMBLE Dl'iYER
(10)
SLITTING
MACHINE
(1)
TENTER FRAMING
MACHINE
( 1)
INSPECTION
(
1)
o.
o.
o.
PACKAGING
(1)
THE
THE
THE
THE
.30
2.00
NUMBER OF ORDERS COMPLETED IS
56.00
MINIMUM ORDER COMPLETION TIME IS
14.42 HOURS
230 , 12 HOURS
AVERAGE ORDER COMPLETION TIME IS
MAXIMUM ORDER COMPLETION TIME IS
559.41 HOURS
.06
65
UTILIZATION
QUEUE
MAXII11JM
LENGTH
AVEfMGE
LriB TECHNICIAN
(
2)
.96
36.00
16.55
SET MAKING
MACHINE
(
2)
BAGGE!~
( 1)
.. 03
0 .•
0.
.04
0.
o.
.05
1.00
. o;~
.08
1. 00
.oo
.22
6.00
.59
.05
0.
o.
.01
o.
o.
.02
1.00
.03
0.
.22
2.00
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
(
2)
JET DYEING
t1ACH INE
(
2)
EXTRACTOR
(
2)
UN BAGGER
(
1)
TUMBLE DRYER
( 10)
.04
SLITTING
MACHINE
(
1l
0.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
0.
.03
o.
PACKAGING
(
THE
THE
THE
THE
1)
.27
2.00
54.00
NUMBER OF ORDERS COMF'LETE!I IS
15.93 HOURS
MINIMUM ORDER COMPLETION TIME· IS
228.03 HOURS
tWERAGE ORDER COMPLETION TIME IS
550.87 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.06
66
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
.91
25.00
11.29
.05
1. 00
.oo
.05
2.00
.02
.10
7.00
.06
o.
.22
6.00
• 06
o•
.02
1.00
.oo
.,
0w
2.00
.07
.04
1.00
.oo
.21
2.00
.07
SET MAKING
MACHINE
( 2)
BAGGER
(
1)
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
( 2)
0.
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2)
UN BAGGER
(1)
TUMBLE DRYER
<10)
•
SLITTING
MACHINE
(1)
o.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(1)
PACKAGING
(1)
THE
THE
THE
THE
o.
.40
o.
4.00
NUMBER OF ORDERS COMPLETED IS
49.00
MINIMUM ORDER COMPLETION TIME IS
15.16 HOURS
AVERAGE ORDER COMPLETION TIME IS
155,47 HOURS
MAXIMUM ORDER COMPLETION TIME IS
404,74 HOURS
0.
.35
67
UTILIZATION
Lti[-< TECHNICIAN
( 2)
.96
QUEUE
MAXIMUM
34.00
15.95
1.00
.oo
.03
1.00
.oo
.06
2.00
.04
• 04
o•
.24
5.00
.05
1.00
.oo
.01
1.00
.oo
.02
2.00
.15
• 03
o•
.17
2.00
SET MAKING
MACHINE
( 2)
BAGGER
(1)
LENGTH
AVERAGE
Pr'\DDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
Mt1GHINE
( 2)
o.
JET DYEING
MACHINE
( 2)
EXTI'-:ACTOR
( 2)
UNBAGGER
(1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
o.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
o.
.01
o.
PACKAGING
(1)
THE
THE
THE
THE
.41
3.00
NUMBER OF ORDERS COMPLETED IS
51.00
MINIMUM ORDER COMPLETION TIME IS
13.29 HOURS
AVERAGE ORDER COMPLETION TIME IS
223,06 HOURS
MAXIMUM ORDER COMPLETION TIME IS
517.22 HDURS
.·14
68
UTILIZATION
QUEUE
t1AXIMUM
LENGTH
AVERt'IGE ·
LAB TECHNICIAN
(
2)
.95
44.00
20.67
SET MAKING
MACHINE
(
2)
.03
0.
0.
.03
o.
0.
.o8
2.00
.04
0.
.18
4.00
.23
.04
2.00
.oo
.01
1. 00
.oo
o-r
4.00
.32
Br'IGGER
(
1)
PADDLE DYEING
Mr'ICHINE
(
4)
.05
ATMOSPHERIC
MACHINE
(
2)
o.
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2)
UN BAGGER
(
1)
TUMBLE DRYER
( 10)
•
w
SLITTING
MACHINE
(
1)
.03
o.
.19
3.00
o.
TENTER FRAMING
MACHINE
(
1>
INSPECTION
(
1)
o.
o.
.03
o.
PACKAGING
(
THE
THE
THE
THE
1)
.28
3.00
NUMBER OF ORDERS COMPLETED IS
60.00
MINIMUM ORDER COMPLETION TIME IS
18.72 HOURS
AVERAGE ORDER COMPLETION TIME IS
291. 15 HOURS
MAXIMUM ORDER COMPLETION TIME IS
661.44 HOURS
.04
69
UTILIZtiTION
QUEUE
MAXIMUM
LAB TECHNICIAN
(
2)
.93
28.00
LENGTH
AVERAGE
12.75
SET MAKING
MACHINE
(
2)
.03
0.
0.
.. 05
0.
o.
.06
1.00
.06
o.
.18
3.00
BAGGER
(
1)
PADDLE DYEING
MCHINE
(
4)
ATMOSPHERIC
MriCHINE
(
2)
.04
0.
JET DYEING
MACHINE
(
2)
.20
EXTRACTOR
(
2)
.05
·0.
UN BAGGER
(
1)
TUMBLE DRYER
(10)
.01
1.00
.oo
.
1.00
.06
.03
o.
.20
2.00
.oo
o.
.23
3.00
0''""
SLITTING
MACHINE
(
1)
0.
o.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
PACKAGING
(
THE
THE
THE
THE
1l
40.00
NUMBER OF ORDERS COMPLETED IS
13.86 HOURS
MINIMUM ORDER COMPLETION TIME IS
198.71 HOURS
AVERAGE ORDER COMPLETION TIME IS
440.64 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.05
0.
.oa
70
UTILIZATION
LAB TECHNICIAN
(
2)
.95
IJUEUE
MAXIMUM
33.00
SET MAKING
MACHINE
(
2)
1)
15.48
o.
.03
0.
.05
1. 00
.oo
.08
1.00
.04
.04
o.
.23
a.oo
.05
0.
.01
1.00
.oo
.02
1.00
.04
.04
0.
.15
2.00
.01
o.
.34
3.00
BAGGER
(
LENGTH
AVEF:t''IGE
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
(
2)
JET DYEING
MACHINE
(
2)
o.
.55
EXTF;ACTOR
(
2)
UN BAGGER
(
Tl.H1BLE
1)
DRYER
( 10)
SLITTING
MACHINE
(
0.
1)
o.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
.02
o.
PACKAGING
(
THE
THE
THE
THE
1)
52.00
NUMBER OF ORDERS COMPLETED IS
9.99 HOURS
MINIMUM ORDER COMPLETION TIME IS
AVERAGE ORDER COMPLETION TIME IS
210.66 HOURS
MAXIMUM ORDER COMPLETION TIME IS
509.93 HOURS
.14
71
SUMMAIW OF ALL PEI~FOI::.:i1ANCE MEASUREMENTS OVEI::.: THE
8-CONSECUTIVE WEEKS
UTILIZATION
QUEUE
MAXIMUM
LENGTH
riVEHAGE
Lr'B TECHNICIAN
(
2)
~95
44.00
16.00
.03
1.00
.oo
.04
2.00
.oo
.06
7(>00
.10
.05
1.00
.oo
.22
s.oo
.40
,05
2.00
.oo
.01
1. 00
.oo
.02
4.00
.11
.03
1.00
.oo
.20
4.00
.04
.oo
o.
.32
4.00
SET MAKING
MCHINE
(
2)
BAGGER
(
1)
PADDLE DYEING
MCHINE
(
4)
ATMOSPHERIC
MACHINE
(
2)
JET DYEING
Mt,CHINE
(
2)
EXTRACTOR
(
2)
UN BAGGER
(
1)
TUMBLE DJ::.:YER
(10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1l
o.
PACKAGING
(
THE
THE
THE
THE
1)
AVERAGE
MINIMUM
1'\VEI::.:AGE
MrHIMIJt1
NUMBER OF ORDERS
ORDER COMPLETION
OR DEl:.: COMF'LE.TION
DB DE f\ CDMF'LETIDN
COMPLETED IS
51.12
IS
9.99 HOURS
TIME IS
222' 19 HOUJ::.:S
TIME IS
6bl.44 HDUF';~3
TIME
• 11
72
UTILIZATION
llLIEI..IE
MAXIMUM
LENGTH
AVERAGE
LtiB TECHNICI.·iN
(
.93
2)
SET MAKING
MACHINE
(
o.
0.
.02
o.
o.
.03
1. 00
.oo
.16
2.00
.09
.22
7.oo
• I'
.04
o.
o.
.01
o.
o.
.01
2.00
.10
1.00
.oo
2.00
.02
BAGGEH
PADDLE DYEING
MriCHINE
(
4)
10.76
.04
2)
(1)
24.00
ATMOSPHERIC
t1tiCHINE
( 2)
JET DYEING
MACHINE
( 2)
EXTRACTOR
( 2)
UNBAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(1)
--,
TENTER FRAMING
MACHINE
(1)
INSPECTION
(1)
.23
o.
o.
PACKAGING
(1)
THE
THE
THE
THE
.40
4.00
NUMBER OF ORDERS COMPLETED IS
42.00
MINIMUM ORDER COMPLETION TIME IS
18.50 HOURS
AVERAGE ORDER COMPLETION TIME IS
151.70 HOURS
MtiXIMUM ORDER COMPLETION TIME IS
365,75 HOURS
0.
73
UTILIZATION
QUEUE
Mr'\XI MUM
LAB TECHNICIAN
(
2>
.96
36.00
LENGTH
tiVERr'\GE
16.79
SET MAKING
MACHINE
(
2·>
.03
0.
0.
.03
0.
o.
.05
0.
o.
. os
0•
o.
.20
3.00
• 05
0•
0.
• 01
o•
o.
• 01
1.00
• 04
o•
.15
1. 00
BAGGER
(
1)
PADDLE DYEING
MtiCHINE
(
4)
ATMOSPHERIC
MACHINE
(
2)
JET DYEING
MACHINE
(
2)
.19
EXTRACTOR
(
2)
UN BAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
.02
o.
TENTER FRAMING
MACHINE·
(
1)
INSPECTION
(
1)
o.
o.
.02
o.
PACKAGING
(
THE
THE
THE
THE
1)
.27
3.00
50.00
NUMBER OF ORDERS COMPLETED IS
11.64 HOURS
MINIMUM ORDER COMPLETION TIME IS
234.88 HOURS
AVERAGE ORDER COMPLETION TIME IS
531.71 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.09
74
UTILIZATION
QUEUE
MAXIt1UM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
.97
SET l1M\ING
MACHINE
(
2)
BAGGER
(
1l
40.00
19.08
.04
o.
,03
1. 00
.oo
.06
5.00
.18
.10
J.,OO
.01
• 19
7,00
.56
.04
1.00
.oo
• 01
o.
• 01
2.00
.03
,03
1.00
.oo
.22
3.00
.06
o.
!"ADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
(
2)
JET DYEING
MACHINE
(
2)
EXTI~ACTOii
( 2)
UNBAGGER
(
1l
o.
TUMBLE DRYER
( 10)
SLITTING
MACHINE
(
1l
TENTER FRAMING
M!'ICHINE
(
1)
INSPECTION
(
1)
o.
o.
o.
PACKAGING
(
THE
THE
THE
THE
1)
.. 35
3.00
64.00
NUMBER OF ORDERS COMPLETED IS
16.18 HOURS
MINIMUM ORDER COMPLETION TIME IS
242.91 HOURS
AVERAGE ORDER COMPLETION TIME IS
617.98 HOURS
Mr'IXIMIJM ORDER COMPLETION TIME IS
.13
75
UTILIZrHION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
.95
33.00
15.70
.04
3.00
. 01
.02
o.
.06
4.00
.17
.07
l.,OO
.01
.24
4.00
.19
.05
3.00
.oo
.Ol
2.00
.oo
.02
5.00
.24
.04
o.
• 21
4.00
.02
0.
.36
6.00
SET MAKING
MACHINE
(
2)
BriGGER
(1)
o.
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
( 2)
JET DYEING
MACHINE
( 2)
EXTRACTOR
( 2)
UNBriGGER
(l.)
"
TUMBLE DRYEF:
( 10)
SLITTING
MACHINE
(1)
o.
TENTER FRAMING
MACHINE
(1)
INSPECTION
(1)
.10
o.
PACKAGING
(
THE
THE
THE
THE
1)
NUMBER OF ORDERS COMPLETED IS
52.00
13,87 HOURS
MINIMUM ORDER COMPLETION TIME IS
AVERAGE ORDER COMPLETION TIME IS
212.17 HOURS
497,05 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.27
76
UTILIZATION
LAB TECHNICIAN
(
2)
.94
SET MAKING
MACHINE
(
2)
QUEUE
MAXIMUM
37.00
LENGTH
rii.'ERAGE
16.89
.03
o.
.03
1.00
.oo
.06
1.00
.03
.06
1.00
• 01
.17
3.00
.08
.05
t.oo
.oo
.01
1.00
.oo
.02
1.00
.03
.03
1.00
.oo
.21
3.00
.06
.oo
o.
t-24
3.00
o.
BAGGE!'
(
J.)
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MtiCHINE
(
2)
JET DYEING
MACHINE
(
2)
EXTI,ACTOR
(
2)
UN BAGGER
(
1)
TUMBLE DRYER
( 10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
PACKAGING
(
THE
THE
THE
THE
1)
NUMBER OF OR DEl'S COMPLETED IS
47.00
MINIMUM IJRDER COMPLETION TIME IS
13.82 HOURS
AVERAGE ORDER COMPLETION TIME IS
269.42 HOURS
MAXIMUM IJRDER COMPLETION TIME IS
577.11 HOURS
.05
77
UTILIZATION
LAB TECHNICIAN
(
2)
QUEUE
MtiXIMUM
LENGTH
AVERAGE
.96
35.00
16.64
.04
3.00
.oo
.04
2.00
.oo
.10
s.oo
.74
.07
2.00
.05
.21
4.00
..... ._I
.06
2.00
.01
. 01
1.00
.oo
.02
7.00
.43
.03
o.
.19
6.00
• 02
o•
.37
5.00
SET MAKING
MtiCHINE
( 2)
[l(,GGEl~
(l.)
PADDLE DYEING
Mt'ICHINE
(
4)
ATMOSPHERIC
MACHINE
( 2)
JET DYEING
MtiCHINE
( 2)
,.,.,.
EXTI"{ACTOR
(
2)
UNBAGGEI'l
(l.)
TUMBLE DIWEH
(10)
SLITTING
Mt'ICHINE
(
1)
o.
TENTER FRAMING
MACHINE
(1)
INSPECTION
(
1)
'15
o.
PACKAGING
(1)
THE
THE
THE
THE
NUMBER OF ORDERS COMPLETED IS
59.00
MINIMUM ORDER COMPLETION TIME IS
24.66 HDURS
AVERAGE ORDER COMPLETION TIME IS
218.65 HOURS
Mt'IXIMUM ORDER COMPLETION TIME IS
535.47 HOURS
.42
Q
•
78
UTILIZATION
QUEUE
MtiXIMUM
LENGTH
AVERAGE
LriB TECHNICIAN
(
2)
.96
39.00
1.13. 26
.04
2.00
.oo
.03
o.
.05
1. 00
.02
.08
1.00
.02
.20
4.00
.16
.04
o.
o.
.01
o.
o.
.01
2.00
.07
.03
1.00
.oo
.24
2.00
.06
. oo
o•
.32
4.00
SET MAKING
MACHINE
(
2)
BAGGER
(
1)
o.
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
(
2)
JET DYEING
MACHINE
(
2)
EXTI";ACTOR
(
2)
UN BAGGER
(
1)
TUMBLE DRYEI";
( 10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
PACKAGING
(
THE
THE
THE
THE
1)
54.00
NUMBER OF ORIIERS COMPLETED IS
17.99 HOURS
MINIMUM ORDER COMPLETION TIME IS
AVERAGE ORDER COMPLETION TIME IS
260.65 HOURS
590.47 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.15
79
UTILIZrHION
LAB TECHNICIAN
(
2)
SET MriKING
MACHINE
(
2)
BriGGER
(
l.)
PADDLE DYEING
MACHINE
(
4)
.sa
2)
25.00
LENGTH
A\JERriGE
10.68
.
0.
.oa
2.00
.02
.oa
2.00
.OB
.03
o.
.17
2.00
.04
0.
o.
• 01
o•
o.
.0''
2.00
.02
o.
.17
2.00
0''
...:..
ATMOSPHERIC
MACHINE
(
QUEUE
MAXIMUM
0.
o.
JET DYEING
MACHINE
(
2>
EXTRACTOR
(
2)
UNBAGGER
(
1)
TUMBLE DHYER
( 10)
.,_
SLITTING
MACHINE
(
1)
.08
.04
o.
TENTER FRt'IMING
HACHINE
(
1)
INSPECTION
(
1)
o.
o.
.05
o.
PACKAG"ING
(
THE
THE
THE
THE
1)
.25
2.00
NUMBER OF ORDERS COMPLETED IS
38.00
MINIMUM ORDER COMPLETION TIME IS
10.02 HOURS
182.15 HOURS
tWERAGE ORDER COMPLETION TIME IS
MAXIMUM ORDER COMPLETION TIME IS
420.70 HOURS
.04
80
SUMMARY OF ALL PERFORMANCE MEASUI'-:EMENTS O'JEF: THE
8-CDNSECUTI VE WEEKS
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERriGE
LriB TECHNICIAN
(
2)
.95
40.00
16.02
.03
3.00
.oo
.03
2.00
.oo
.06
s.oo
.16
.OB
2.00
.02
.20
7.00
.27
.04
3.00
.oo
.01
2.00
.oo
.02
7.00
.12
.03
1.00
.oo
.21
6.00
.07
.oo
o.
.32
6.00
SET MAKING
MACHINE
(
2)
BAGGER
(
1)
F'ADDLE DYEING
MtiCHINE
(
4)
riTMOSF'HERIC
MACHINE
(
2)
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2>
UNBriGGEI'-:
(
1)
TUMBLE DRYER
( 10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
PI"'CKAGING
(
1)
THE I"'VERAGE NUMBER OF ORDERS COMPLETED IS
50.75
THE MINIMUM ORDER COMF'LETIIJN TIME IS
10.02 HOURS
THE riVEI~AGE OR DEli COMPLETION TIME IS
224.76 HOURS
THE MriXIt1UM IJF\DE.R C Dt1F'LE:TI DN TIME IS
6.17.99 HDURS
.17
81
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2>
.96
40.00
• 03
o•
.03
1.00
.oo
.05
4.00
.17
.10
1.00
.01
.23
7.00
.56
.05
1.00
.oo
• 01
o•
.01
1.00
.01
.04
1.00
.oo
.27
7.00
.33
• 01
o.
.26
3.00
SET MAKING
MACHINE
(
2)
BAGGER
(
1)
18.95
o.
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MI'\CHINE
(
2)
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2)
UN BAGGER
(
1)
o.
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECT I Ot-t
(
1)
o•
PACKAGING
(
THE
THE
THE
THE
1.)
62.00
NUMBER OF ORDERS COMPLETED IS
9.04 HOURS
MINIMUM ORDER COMPLETION TIME IS
AVERAGE ORDER COMPLETION TIME IS
248.71 HOURS
608.70 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.09
82
UTILIZATION
LAB TECHNICIAN
(
2)
QUEUE
MAXIMUM
.93
25.00
11.43
.04
1.00
.oo
.04
o.
,06
1.00
.02
.07
1.00
.oo
.23
5.00
.57
.04
o.
o.
• 01
o•
o.
.02
1.00
,03
o.
.24
2.00
•oo
o•
.34
2.00
SET MAKING
MACHINE
(
2)
BAGGER
(
1)
LENGTH
AVERAGE
o.
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
( 2)
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2J
UNBAGGER
(
1)
TUMBLE DRYER
( 1.0)
SLITTING
MACHINE
(
1)
.03
o.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
.05
o.
PACKAGING
(
THE
THE
THE
THE
1)
.14
41.00
NUMBER OF ORDERS COMPLETED IS
20.10 HOURS
MINIMUM ORDER COMPLETION TIME IS
171.94 HOURS
AVERAGE ORDER COMPLETION TIME IS
MAXIMUM ORDER COMPLETION TIME IS
404.35 HOURS
'
'
83
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
.96
SET MAKING
MACHINE
( 2)
• 04
o•
o.
• 03
o•
o.
PADDLE DYEING
MACHINE
( 4)
.07
1.00
.05
ATMOSPHERIC
MACHINE
( 2)
.07
1.00
.03
.19
3.00
.20
• 04
o.
.01
1.oo
.oo
,01
1.00
,03
• 03
o.
.22
3.00
•oo
o•
.32
4.00
38.00
BAGGER
(
1)
17.97
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2)
o•
UNBAGGER
(
u.
TUMBLE DRYER
(10)
SLITTING
· MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o•
.os
o.
PACKAGING
(
THE
THE
THE
THE
1)
55.00
NUMBER OF ORDERS COMPLETED IS
MINIMUM ORDER COMPLETION TIME IS
12.66 HOURS
AVERAGE ORDER COMPLETION TIME IS
248.70 HOURS
MAXIMUM ORDER COMPLETION TIME IS
575.16 HOURS
.28
84
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
.93
27.00
12.06
SET MAKING
MACHINE
( 2)
.04
1.00
.oo
.02
o.
PADDLE DYEING
MACHINE
( 4)
.05
1.00
ATMOSPHERIC
MACHINE
( 2)
.05
o.
JET DYEING
MACHINE
( 2)
.25
a.oo
EXTRACTOR
(
2)
.04
o.
.oo
1.00
.oo
.02
1.00
.03
.04
o.
.19
2.00
BAGGER
(
1)
UNBAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
o.
.02
o.
.so
o.
o.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
o.
.03
o.
PACKAGING
(
THE
THE
THE
THE
1)
.37
2.00
NUMBER OF ORDERS COMPLETED IS
45.00
13.56 HOURS
MINIMUM ORDER COMPLETION TIME IS
174.37 HOURS
AVERAGE ORDER COMPLETION TIME IS
MAXIMUM ORDER COMPLETION TIME IS
431.60 HOURS
.07
85
UTILIZATION
LAB TECHNICIAN
( 2)
.92
SET MAKING
MACHINE
l1UEUE
MAXIMUM
29.00
LENGTH
AVERAGE
12.97
• 03
o.
o•
• 02
o•
o.
PADDLE DYEING
MACHINE
( 4)
• 04
o.
o•
ATMOSPHERIC
MACHINE
( 2)
.os
1.00
.01
JET DYEING
MACHINE
( 2)
.21
4.00
.25.
EXTRACTOR
( 2>
• 04
o.
o•
•oo
o.
o•
• 01
o.
o•
• 04
o.
o•
.21
1.00
• 01
o.
.27
1.00
(
2)
BAGGER
(
1)
UN BAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
.02
o•
PACKAGING
(
THE
THE
THE
THE
1)
43.00
NUMBER OF ORDERS COMPLETED IS
12.71 HOURS
MINIMUM ORDER COMPLETION TIME IS
194.95 HOURS
AVERAGE ORDER COMPLETION TIME IS
464.82 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.04
86
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2>
.93
28.00
12to?4
.03
2.00
.01
.04
1.00
.oo
.07
2.00
.05
•. 05
t.oo
.01
.17
1.oo
.05
.05
1.00
.oo
• 01
o•
.02
2.00
.07
.03
1.00
.oo
.18
5.00
.15
SET MAKING
MACHINE
(
2)
BAGGER
(
1)
F'I'\DDLE DYEING
MFICHINE
(
4)
1'\TMOSF'HERIC
MI'\CHINE
(
2>
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2)
UNBI'\GGER
(
1)
o.
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1>
o.
o.
o.
PACKAGING
(
THE
THE
THE
THE
1)
.25
6.00
40.00
NUMBER OF ORDERS COMPLETED IS
13.55 HOURS
MINIMUM ORDER COMPLETION TIME IS
201.74 HOURS
1'\VERAGE ORDER COMPLETION T.IME IS
44·3.89 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.21
87
UTILIZATION
UiB
QUEUE
Mf'IXIMUM
LENGTH
AVERf'IGE
TECHNICir1N
(
2)
.95
30.00
14 .l1
.05
1.00
.oo
.0"'""'
2.00
.01
.07
5.00
•
.09
1.00
.02
.27
6.00
.77
.05
2.00
.oo
.01
1.00
.oo
.02
2.00
.09
.04
1.00
.oo
.32
4.00
.17
.02
o.
.40
5.00
SET MAKING
Mf'ICHINE
(
2)
Bf'IGGEii
(
1)
PADDLE DYEING
MACHINE
(
4)
~!>
/
ATMOSPHERIC
Mf'ICHINE
(
2>
JET DYEING
Mf'ICHINE
(
2)
EXTRACTOR
i
2)
UNBI"'GGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
Pf'ICKAGING
(
THE
THE
THE
THE
1)
.43
56.00
NUMBER OF ORDERS COMPLETED IS
MINIMUM ORDER COMPLETION TIME IS
15.?8 HOURS
177.38 HOURS
AVERf'IGE ORDER COMPLETION TIME IS
455.09 HOURS
MAXIMUM ORDER COMF'LETI ON TIME IS
'
'
88
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
.94
34.00
15.45
SET MAKING
MACHINE
( 2)
.04
2.00
.oo
.04
1.00
.oo
PADDLE DYEING
MACHINE
( 4)
.07
7.00
.52
ATMOSPHERIC
MACHINE
( 2>
.05
o.
JET DYEING
MACHINE
( 2)
.24
5.00
.36
EXTRACTOR
( 2)
.06
2.00
.oo
UNBAGGER
( 1)
.01
1.00
.oo
TUMBLE DRYER
(10)
.02
3.00
.26
SLITTING
MACHINE
( 1)
• 04
o•
.20
3.00
BAGGER
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
PACKAGING
(
THE
THE
THE
THE
1)
.44
o.
1.oo
NUMBER OF ORDERS COMPLETED IS
56.00
MINIMUM ORDER COMPLETION TIME IS
14.72 HOURS
AVERAGE ORDER COMPLETION TIME IS
214.01 HOURS
MAXIMUM ORDER COMPLETION TIME IS
519.15 HOURS
o.
o.
.oa
o.
.90
89
SUMMARY OF ALL PERFORMANCE MEASUREMENTS OVER THE
8-CONSECUTIVE WEEKS
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
n
.94
40.00
14.79
SET MAKING
MACHINE
( 2)
.04
2.00
.oo
BAGGER
( 1)
.04
2.00
.oo
.06
7.00
.16
.07
1.00
.01
JET DYEING
MACHINE
( 2)
.22"
s.oo
.44
EXTRACTOR
( 2)
.05
2.00
.oo
UNBAGGER
(
1)
.01
1.00
.oo
. TUMBLE DRYER
(10)
.02
3.00
.07
.04
1. 00
.oo
.23
7.00
.12
.01
o.
.33
7.00
(
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
(
2)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
( 1)
o.
PACKAGING
(
THE
THE
THE
THE
1)
AVERAGE
MINIMUM
AVERAGE
MAXIMUM
NUMBER OF ORDERS
ORDER COMPLETION
ORDER COMPLETION
ORDER COMPLETION
COMPLETED IS
49.75
9.04 HOURS
TIME IS
206,95 HOURS
TIME IS
TIME IS
608,70 HOURS
.28
90
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2J
.. 95
SET MAKING
MACHINE
(
2J
1)
16.13
.02
o.
o.
.03
o.
o.
.05
1.00
.02
.oa
1.00
.01
.16
1.00
.04
.03
o.
.o1
1.00
.oo
.01
1.00
.04
.03
1.00
.oo
.16
t.oo
.01
BAGGER
(
35.00
PADDLE DYEING
MACHINE
(
4)
· ATMOSPHERIC
MACHINE
(
2)
JET DYEING
MACHINE
(
2}
EXTRACTOR
(
2)
UN BAGGER
(
1)
o.
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
o.
o.
PACKAGING
(
THE
THE
THE
THE
1)
.33
2.00
44.00
NUMBER OF ORDERS COMPLETED IS
MINIMUM ORDER COMPLETION TIME IS
19.34 HOURS
AVERAGE ORDER COMPLETION TIME IS
255.81 HOURS
MAXIMUM ORDER COMPLETION TIME IS
531.90 HOURS
.. 07
91
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
.95
SET MAKING
MfiCHINE
(
2)
1)
o.
o.
.02
o.
o.
.05
1.oo
.oo
.06
1.00
.01
.19
1.00
.06
• 04
o.
o•
• 01
o•
o.
• 01
o•
o.
.04
o.
o.
F'ADDLE DYEING
MACHINE
(
4)
1.6.1. 4
.03
BfiGGER
(
34.00
ATMOSF'HERIC
MfiCHINE
(
2)
JET DYEING
MfiCHINE
(
2)
EXTRACTOR
(
2)
UNBAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MI"'CHINE
(
1)
INSPECTION
(
1)
.• 21
3.00
o.
o.
.06
o.
PACKAGING
(
THE
THE
THE
THE
1)
.28
4.00
45.00
NUMBER OF ORDERS COMPLETED IS
10.73 HOURS
MINIMUM ORDER COMPLETION TIME IS
241.87 HOURS
AVERAGE ORDER COMPLETION TIME IS
507.26 HOURS
MfiXIMUM ORDER COMPLETION TIME IS
.23
92
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
.96
SET MAKING
MACHINE
( 2)
.05
o.
.03
1.00
.oo
PADDLE DYEING
MACHINE
( 4)
.08
1.00
.03
ATMOSPHERIC
MACHINE
( 2)
.07
o.
JET DYEING
MACHINE
( 2)
.20
4.00
EXTRACTOR
( 2)
.05
o.
o.
.01
o.
o.
TUMBLE DRYER
(10)
.02
2.00
.05
SLITTING
MACHINE
( 1)
.03
1.00
.oo
.17
1.00
.02
27.00
BAGGER
(
1)
UNBAGGER
(
1)
13.16
o.
o.
.24
TENTER FRAMING
MACHINE
(
1J
INSPECTION
(
1)
o.
o.
o.
PACKAGING
(
THE
THE
THE
THE
1)
.30
3.00
43.00
NUMBER OF ORDERS COMPLETED IS
MINIMUM ORDER COMPLETION TIME IS
16.08 HOURS
AVERAGE ORDER COMPLETION TIME IS
181.27 HOURS
MAXIMUM ORDER COMPLETION TIME IS
410.94 HOURS
.10
93
UTILIZATION
OUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
( 2)
.94
30.00
13.57
SET MAKING
MACHINE
( 2>
.04
1.00
.oo
.03
1.00
.oo
.07
3.00
.13
ATMOSPHERIC
MACHINE
( 2)
.. 05
1.00
.01
JET DYEING
MACHINE
( 2)
.24
s.oo
.69
EXTRACTOR
( 2>
. os
2.00
.oo
• 01
o.
.02
4.00
.16
.06
1.00
.oo
.23
4.00
.oa
• 02
o•
.37
4.00
BAGGER
(
1)
PADDLE DYEING
MACHINE
(
4)
UNBAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
( 1)
INSPECTION
(
1)
o•
o.
PACKAGING
(
THE
THE
THE
THE
1)
.32
NUMBER OF ORDERS COMPLETED IS
52.00
20.13 HOURS
MINIMUM ORDER COMPLETION TIME IS
AVERAGE ORDER COMPLETION TIME IS
183.30 HOURS
466.23 HOURS
MAXIMUM ORDER COMPLETION TIME IS
'
'
94
UTILIZATION
QUEUE
·MAXIMUM
LENGTH
/'IVERAGE
LAB TECHNICIAN
(
2)
SET MAKING
MACHINE
(
2)
.96
32.00
14.53
.os
1.00
.oo
.05
1.00
.oo
.06
1.00
.02
.08
o.
.18
4.00
.05
o.
o.
• 01
o•
o.
.02
2.00
.03
o.
.18
3.00
.oo
o.
.29
1.00
BAGGER
(
1)
PADDLE DYEING
MACHINE
(
4)
ATMOSF'HER I C
MACHINE
(
2)
o.
JET DYEING
MACHINE
(
2>
EXTRACTOR
(
2)
UN BAGGER
(
1)
.29
TUMBLE DRYER
<10)
SLITTING
MACHINE
(
1)
.07
o.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
.05
o.
PACKAGING
(
1)
46.00
THE NUMBER OF ORDERS COMPLETED IS
THE MINIMUM ORDER COMPLETION TIME IS
10.64 HOURS
THE AVERAGE ORDER COMPLETION TIME IS
212 ·11 HOURS
THE MAXIMUM ORDER COMPLETION TIME IS
485.28 HOURS
.05
95
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
+
9:5
SET MAKING
MACHINE
(
2)
1)
12.65
.04
o.
o.
.02
o.
o.
.06
4.00
.19
.05
1.00
.02
.28
5.00
.54
+05
t.oo
.oo
.01
1.00
.oo
.02
2.00
.09
• 04
o.
.20
2.00
• ot
o.
.50
a.oo
BAGGER
(
28.00
PADDLE DYEING
MACHINE
(
4)
rHMOSPHERIC
Mt'ICHINE
(
2)
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2)
UNBI'IGGER
(
1.)
TUMBLE DRYER
( 10)
SLITTING
MI"ICHINE
(
1)
o•
TENTER FRI"IMING
MACHINE
(
1)
INSPECTION
(
1)
PI"ICKI"IGING
(
THE
THE
THE
THE
1)
48.00
NUMBER OF ORDERS COMPLETED IS
19.47 HOURS
MINIMUM ORDER COMPLETION TIME IS
AVERAGE ORDER COMPLETION TIME IS
180.41 HOURS
436.87 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.03
o•
.74
96
UTILIZtHION
llUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
.97
SET MAKING
MACHINE
(
2)
1)
14.86
• 03
o.
o•
• 01
o.
o•
.04
1.00
• 06
o•
.22
2.00
• 04
o.
.oo
1.00
.oo
.01
1.00
.02
.04
1.00
.oo
.i7
2.00
.04
• 01
o•
.35
4.00
BAGGER
(
31.00
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
(
2)
.01
o.
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2)
UN BAGGER
(
1)
.09
o.
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
PACKAGING
(
THE
THE
THE
THE
1)
41.00
NUMBER OF ORDERS COMPLETED IS
13.97 HOURS
MINIMUM ORDER COMPLETION TI ffi:: IS
228.72 HOURS
AVERAGE ORDER COMPLETION TIME IS
461.92 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.17
@ •
97
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
.94
30.00
13.24
.03
1.00
.oo
.03
1.00
.oo
.07
5.00
.34
• 04
o•
.23
3.00
.28
.04
2.00
.oo
.01
2.00
.oo
.02
3.00
.09
.04
o.
.16
2.00
SET MAKING
MACHINE
(
2)
BAGGER
(
1)
PADDLE DYEING
MACHINE
(
4>
ATMOSPHERIC
MACHINE
(
2)
o.
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2)
UN BAGGER
(
1)
TUMBLE DRYER
<10)
SLITTING
MACHINE
(
1>
o.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
o.
.01
o.
PACKAGING
(
THE
THE
THE
THE
1)
.34
4.00
48.00
NUMBER OF ORDERS COMPLETED IS
17.03 HOURS
MINIMUM ORDER COMPLETION TIME IS
189.55 HOURS
AVERAGE ORDER COMPLETION TIME IS
471.86 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.27
98
OF ~LL PERFORM~NCE MEASUREMENTS OVER THE
a-CONSECUTIVE WEEKS
SUMM~RY
UTILIZ~TION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
( 2>
.. 95
35.00
1.4.36
SET MAKING
MACHINE
( 2)
.04
1.00
.oo
.03
1.00
.oo
.06
5.00
.09
.06
1.00
.01
( 2)
.21
B.OO
.27
EXTRACTOR
( 2>
.04
2.00
.oo
UN BAGGER
( 1)
.01
2.00
.oo
.02
4.00
.06
.04
1.00
.oo
.19
<Loo
.04
.oo
o.
.34
e.oo
BAGGER
(
1)
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
M~CHINE
( 2>
JET DYEING
M~CHINE
TUMBLE DRYER
<10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(1)
INSPECTION
(
1)
PACKAGING
(
THE
THE
THE
THE
1)
AVERAGE
MINIMUM
AVERAGE
MAXIMUM
NUMBER OF ORDERS
ORDER COMPLETION
ORDER COMPLETION
ORDER COMPLETION
COMPLETED IS
45.87
TIME IS
10.64 HOURS
TIME IS
208.06 HOURS
TIME IS
531.,90 HOURS
o.
.24
99
UTILIZATION
LAB TECHNICIAN
( 2)
.95
SET MAKING
MACHINE
QUEUE
MAXIMUM
32.00
LENGTH
AVERAGE
14.75
.03
o.
o.
.03
o.
o.
PADDLE DYEING
MACHINE
( 4)
.07
3.00
ATMOSPHERIC
MACHINE
( 2)
,06
o.
JET DYEING
MACHINE
( 2)
.19
3.00
EXTRACTOR
( 2)
.. 05
o.
UNBAGGER
( 1)
.01
1.00
.oo
TUMBLE DRYER
(10)
,02
2.00
.12
.04
o.
.17
2.00
(
2)
BAGGER
(
1)
SLITTING
MACHINE
(
1)
.13
o.
.12
o.
o.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
( 1)
PACKAGING
( 1)
THE
THE
THE
THE
o.
.35
o.
3,00
47.00
NUMBER OF ORDERS COMPLETED IS
19.21 HOURS
MINIMUM ORDER COMPLETION TIME IS
217.91 HOURS
AVERAGE ORDER COMPLETION TIME IS
499.42 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.04
o.
.20
100
UTILIZtHION
LAB TECHNICIAN
( 2>
QUEUE
MAXIMUM
LENGTH
AVERAGE
.92
27.00
12.38
.04
1.00
.oo
.02
l.OO
.oo
( 4)
.07
2.00
.06
ATMOSPHERIC
MACHINE
( 2)
.07
1.00
.01
( 2)
.20
5.00
.46
EXTRACTOR
( 2)
.0!5
1.00
.oo
(l.)
.01
2.00
.oo
TUMBLE DRYER
(10)
.02
2.00
.09
• 04
o•
.15
1.00
SET MAKING
MACHINE
(
2)
BAGGER
(1)
PADDLE DYEING
MACHINE
.JET DYEING
MACHINE
UN BAGGER
SLITTING
MACHINE
( 1)
o.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1}
o.
o.
.01
o.
PACKAGING
(1)
THE
THE
THE
THE
.32
2.00
.09
NUMBER OF ORDERS COMPLETED IS
44.00
MINIMUM ORDER COMPLETION TIME IS
22.06 HOURS
AVERAGE ORDER COMPLETION TIME IS
177.67 HOURS
MAXIMUM ORDER COMPLETION TIME IS
430.57 HOURS
'
'
101
UTILIZATION
LAB TECHNICIAN
(
2)
QUEUE
MAXIMUM
.97
41.00
19./1
,03
1.00
.oo
.02
1.00
.oo
.06
5.00
.32
• 06
o.
.23
4.00
.19
.05
3.00
.oo
.01
z.oo
.oo
.01
3.00
.11
.03
o.
.20
3.00
SET MAKING
MACHINE
(
2)
BAGGER
(
l.)
LENGTH
AVERAGE
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
(
2)
o•
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2)
UN BAGGER
(
1)
TUMBLE DRYER
( 10)
SLITTING
MI"'CHINE
(
1)
o.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
o.
.04
o.
PACKAGING
(
THE
THE
THE
THE
1)
.31
2.00
NUMBER OF ORDERS COMPLETED IS
62.00
MINIMUM ORDER COMPLETION TIME IS
13.50 HOURS
AVERAGE ORDER COMPLETION TIME IS
252.32 HOURS
MAXIMUM ORDER COMPLETION TIME IS
610.73 HOURS
.12
102
I
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
( 2)
.94
SET MAKING
MACHINE
( 2)
.03
o.
o.
BAGGE!~
( 1)
.03
o.
o.
PADDLE DYEING
MACHINE
( 4)
.06
1.00
ATMOSF'HERIC
MACHINE
( 2)
.0!5
o.
JET DYEING
MACHINE
( 2)
.18
1.00
EXTRACTOR
( 2)
.04
o.
o.
UNBAGGER
( 1)
.oo
o.
o.
TUMBLE DRYER
(10)
.02
1.00
.03
o.
.20
1.00
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
( 1)
INSPECTION
(
1)
PACKAGING
(
THE
THE
THE
THE
1)
o.
25.00
o.
..,.,
•.:....J
1.00
NUMBER OF ORDERS COMPLETED IS
33.00
MINIMUM ORDER COMPLETION TIME IS
15.00 HOURS
AVERAGE ORDER COMPLETION TIME IS
197.09 HOURS
MAXIMUM ORDER COMPLETION TIME IS
385.18 HOURS
11.71
.03
o.
.03
.06
o.
.03
o.
.04
'
103
.
'
UTILIZtHION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
.94
32.00
14.45
.03
1.00
.oo
.04
4.00
.02
.os
5.00
.26
.08
1.00
.01
.17
2.00
.05
.05
2.00
.oo
.01
2.00
.oo
.02
4.00
.15
.03
o.
.17
3.00
.01
o.
.32
c,.oo
SET MAKING
MACHINE
(
2)
BAGGER
(
1)
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
(
2)
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2)
UN BAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
o.
TENTER FRAMING
MACHINE
(
1>
INSPECTION
(
1)
PACKAGING
(
THE
THE
THE
THE
1)
NUMBER OF ORDERS COMPLETED IS
49.00
20.09 HOURS
MINIMUM ORDER COMPLETION TIME IS
AVERAGE ORDER COMPLETION TIME IS
207.77 HOURS
492.42 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.04
o.
.52
104
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
.96
SET MAKING
MACHINE
( 2)
• 03
o.
o.
• 04
o•
o.
PADDLE DYEING
MACHINE
( 4>
.04
1.00
.01
ATMOSPHERIC
MACHINE
( 2)
.06
1.00
.01
JET DYEING
MACHINE
( 2)
.27
7.00
.59
EXTRACTOR
( 2>
.05
o.
o.
• 01
o•
o.
TUMBLE DRYER
(10)
.o1
o.
o.
SLITTING
MACHINE
( 1>
.05
o.
o.
.18
:5.00
.02
o.
.39
4.00
BAGGER
(
1)
38.00
17.94
UN BAGGER
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
PACKAGING
( 1)
THE
THE
THE
THE
58.00
NUMBER OF ORDERS COMPLETED IS
MINIMUM ORDER COMPLETION TIME IS
18.32 HOURS
AVERAGE ORDER COMPLETION TIME IS
240.21 HOURS
MAXIMUM ORDER COMPLETION TIME IS
578.70 HOURS
.03
o.
.25
105
UTILIZATION
LAB TECHNICIAN
(
2)
2)
33.00
15.36
.04
1.oo
.oo
• 03
o•
.07
1.00
.03
.07
1.00
.02
.21
8.oo
.84
.os
1.00
.oo
.• 01
1.oo
.oo
.02
1.00
.04
.05
1.00
.oo
.20
3.00
.03
BAGGER
(
1)
LENGTH
AVERAGE
.95
SET MAKING
MACHINE
(
QUEUE
MAXIMUM
o.
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
(
2)
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2)
UN BAGGER
(
1)
TUMBLE DRYER
<10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
o.
o.
PACKAGING
(
THE
THE
THE
THE
1)
.36
6.00
55.00
NUMBER OF ORDERS COMPLETED IS
MINIMUM ORDER COMPLETION TIME IS
20.05 HOURS
AVERAGE ORDER COMPLETION TIME IS
208.00 HOURS
MAXIMUM ORDER COMPLETION TIME IS
519.79 HOURS
.38
106
UTILIZATION
LAB TECHNICIAN
(
2)
.94
SET MAKING
MACHINE
(
2)
QUEUE
MAXIMUM
34.00
1)
15.47
.04
o.
.04
1.00
.oo
.06
3.00
.12
.oa
1.00
.01
.20
2.00
.11
.05
o.
.01
1.00
.oo
.01
2.00
• 11
• 04
o•
.20
3.00
.oo
o.
.34
1.oo
BAGGER
(
LENGTH
AVERAGE
o.
PADDLE DYEING
MI"'CHINE
(
4)
ATMOSPHERIC
MI"'CHINE
(
2)
JET DYEING
MI"'CHINE
(
2)
EXTRACTOR
(
2)
UN BAGGER
(
1)
o.
TUMBLE DRYER
<10)
SLITTING
MI"'CHINE
(
1)
o.
TENTER FRAMING
MI"'CHINE
(
1)
INSPECTION
(
1>
.06
o.
PACKAGING
(
THE
THE
THE
THE
1)
49,00
NUMBER OF ORDERS COMPLETED IS
13,46 HOURS
MINIMUM ORDER COMPLETION TIME IS
AVERAGE ORDER COMPLETION TIME IS
221.60 HOURS
MAXIMUM ORDER COMPLETION TIME IS
517.41 HOURS
.07
107
SUMMARY OF ALL PERFORMANCE MEASUREMENTS ~VER THE
a-CONSECUTIVE WEEKS
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
( 2)
.95
41.00
15.52
SET i'1AKING
MACHINE
( 2)
.03
1.00
.oo
BAGGER
( 1)
.03
4.00
.oo
PADDLE DYEING
MACHINE
( 4)
.06
5.00
.12
ATMOSPHERIC
MACHINE
( 2)
.07
1.00
.01
JET DYEING
MACHINE
( 2)
.21
a.oo
.31
EXTRACTOR
( 2)
.05
3.00
" .oo
UN BAGGER
( 1)
.01
2.00
.oo
TUMBLE DRYER
(10)
.02
4.00
.oa
.04
t.oo
.oo
.18
3.00
.04
.oo
o.
.33
6.00
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
PACKAGING
(
THE
THE
THE
THE
1)
AVERAGE
MINIMUM
AVERAGE
MAXIMUM
NUMBER OF ORDERS
ORDER COMPLETION
ORDER COMPLETION
ORDER COMPLETION
49.62
COMPLETED IS
13.46 HOURS
TIME IS
218.18 HOURS
TIME IS
61.0.73 HOURS
TIME IS
.21
108
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
( 2)
.96
SET MAKING
MACHINE
( 2)
.03
o.
o.
• 01
o.
o•
PADDLE DYEING
MACHINE
( 4)
.05
2.00
.05
ATMOSPHERIC
MACHINE
( 2)
.09
1.00
.02
.JET DY'EI NG
MACHINE
( 2)
.19
1.00
.06
EXTRACTOR
( 2)
• 04
o.
o•
• 01
o.
o•
.01
2.00
• 03
o•
.20
2.00
• 02
o•
.31
2.00
BAGGER
(
1)
UNBAGGER
(
l.)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
30.00
13.94
.os
o.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
.03
o.
PACKAGING
(
THE
THE
THE
THE
1)
42.00
NUMBER OF ORDERS COMPLETED IS
MINIMUM ORDER COMPLETION TIME IS
20.38 HOURS
AVERAGE ORDER COMPLETION TIME IS
209.66 HOURS
456.23 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.07
109
UTILIZATION
LAB TECHNICIAN
(
2)
.95
SET MAKING
MACHINE
(
2)
1)
32.00
LENGTH
AVERAGE
14.62
,03
o.
o.
~02
o.
o.
.04
1.00
.02
,09
1.00
.01
.23
7.00
.66
.06
1.00
.oo
• 01
o.
,01
1.00
.02
,04
1.00
.oo
.20
5.00
.07
BAGGER
(
QUEUE
MAXIMUM
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
(
2)
.JET DYEING
MACHINE
(
2)
C:XTRACTOR
(
2)
UN BAGGER
(
1)
o•
TUMBLE DRYER
<10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
o.
o.
PACKAGING
(
THE
THE
THE
THE
1)
.35
7.00
50.00
NUMBER OF ORDERS COMPLETED IS
14.75 HOURS
MINIMUM ORDER COMPLETION TIME IS
205.83 HOURS
AVERAGE ORDER COMPLETION TIME IS
MAXIMUM ORDER COMPLETION TIME IS
488.89 HOURS
.52
110
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
( 2)
.97
SET MAKING
MACHINE
( 2)
.04
o.
o.
.03
o.
o.
PADDLE DYEING
MACHINE
( 4)
.06
1.00
.02
ATMOSPHERIC
MACHINE
( 2)
.04
1.00
.oo
JET DYEING
MACHINE
( 2)
.22
5.00
.25
EXTRACTOR
( 2)
• 05
o•
o.
• 01
o•
o.
.01
1.00
.04
o.
.18
3.00
.oo
o.
.35
5.00
BAGGER ·
(
1)
UN BAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
47.00
~..,
c."'~
..:...r:..•.J..:..
.02
o.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
( 1)
.04
o.
PACKAGING
(
THE
THE
THE
THE
1)
64.00
NUMBER OF ORDERS COMPLETED IS
21.40 HOURS
MINIMUM ORDER COMPLETION TIME IS
306.71 HOURS
AVERAGE ORDER COMPLETION TIME IS
695.98 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.20
@
'
111
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
.94
SET MAKING
MACHINE
( 2)
• o:~
o.
0.
BAGGER
(
1)
.03
o.
o.
PADDLE DYEING
MACHINE
( 4)
.06
2.00
ATMOSPHERIC
MACHINE
( 2)
.05
o.
JET DYEING
MACHINE
( 2)
.21
5.00
EXTRACTOR
( 2)
• 04
o.
.01
1.00
.oo
o02
1.00
.03
.03
o.
.18
2.00
37.00
UN BAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
17.14
.05
o.
.38
o•
o.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
( 1>
PACKAGING
( 1)
THE
THE
THE
THE
o.
.30
o.
2.00
52.00
NUMBER OF ORDERS COMPLETED IS
18.97 HOURS
MINIMUM ORDER COMPLETION TIME IS
243.83 HOURS
AVERAGE ORDER COMPLETION TIME IS
557.94 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.03
o.
.05
112
UTILIZATION
LAB TECHNICIAN
( 2)
QUEUE
MAXIMUM
LENGTH
AVERAGE
.93
32.00
14.76
.03
1.00
.oo
.02
o.
PADDLE DYEING
MACHINE
( 4)
.03
1.00
.02
ATMOSPHERIC
MACHINE
( 2)
.06
1.00
.01
JET DYEING
MACHINE
( 2)
.24
4.00
.30
EXTRACTOR
( 2)
• 04
o.
o•
• 01
o.
o.
TUMBLE DRYER
(10)
.01
1.00
SLITTING
MACHINE
( 1)
• 04
o.
TENTER FRAMING
MACHINE
( 1)
.16
1.00
SET MAKING
MACHINE
(
2)
BAGGER
(
1)
UN BAGGER
(
1)
INSPECTION.
(
1)
o.
o.
o.
.oo
o•
.oo
o.
PACKAGING
(
THE
THE
THE
THE
1)
.31
1.00
47.00
NUMBER OF ORDERS COMPLETED IS
14.19 HfjURS
MINIMUM ORDER COMPLETION TIME IS
210.89 HOURS
AVERAGE ORDER COMPLETION TIME IS
497.22 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.03
113
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
( 2)
.96
40.00
19.17
SET MAKING
MACHINE
( 2)
.03
1.00
.oo
BAGGER
( 1)
• 02
o•
.05
3.00
.oa
ATMOSPHERIC
MACHINE
( 2)
.07
2.00
.06
· JET DYEING
MACHINE
( 2>
.23
4.00
.29
EXTRACTOR
( 2>
• 05
o.
o.
• 01
o.
o•
.01
1.00
.oo
.04
1.00
.oo
.18
3.00
.04
PADDLE DYEING
MACHINE
(
4)
UN BAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
( 1)
INSPECTION
(
1)
PACKAGING
(
1)
THE
THE
THE
THE
o.
.32
o.
5.00
59.00
NUMBER OF ORDERS COMPLETED IS
11.59 HOURS
MINIMUM ORDER COMPLETION TIME IS
253.26 HOURS
AVERAGE ORDER COMPLETION TIME IS
602.49 HOURS
MAXIMUM ORDER COMPLETION TIME IS
o.
o.
.24
114
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
.96
SET MAKING
MACHINE
(
2)
38.00
1)
o.
.04
o.
.03
1.00
.oo
.06
2.00
.05
.08
1.00
.01
.17
1.00
.03
.04
o.
.01
1.00
.oo
.02
1.00
.02
• 03
o.
.14
1.00
BAGGER
(
18.30
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
(
2)
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2)
UNBAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
o.
o•
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
o.
.01
o.
PACKAGING
(
THE
THE
THE
THE
1)
.35
5.00
54.00
NUMBER OF ORDERS COMPLETED IS
13.38 HOURS
MINIHUH ORDER COMPLETION TIME IS
255.65 HOURS
AVERAGE ORDER COMPLETION TIME IS
582.84 HOURS
MAXIHUH ORDER COMPLETION TIME IS
.23
115
UTILIZf'ITION
LAB TECHNICIAN
( 2)
,96
SET MAKING
Mf'ICHINE
( 2>
.04
BAGGER
(
1)
PADDLE DYEING
MACHINE
( 4)
UNBAGGER
(1)
TUMBLE DRYER
<10)
SLITTING
MACHINE
(1)
o.
o.
o.
.17
1.00
o.
( 2)
13.83
o.
• 04
EXTRACTOR
LENGTH
AVERAGE
o.
2.00
JET DYEING
Mf'ICHINE
( 2)
29.00
.07
ATMOSPHERIC
Mf'ICHINE
( 2)
QUEUE
MAXIMUM
.07
o•
.oa
o.
.01
1.00
.oo
.03
2.00
.17
.03
o.,
.14
2.00
TENTER FRAMING
MACHINE
( 1)
INSPECTION
(
1)
o.
- 0:"
PACKAGING
(1)
THE
THE
THE
THE
.33
NUMBER OF ORDERS COMPLETED IS
MINIMUM ORDER COMPLETION; TIM£:
AVERAGE ORDER COMPLETION TIME
MAXIMUM ORDER COMPLETION TIME
3.00
. . 41.00
19:- --- 13+~-HOURS.IS
221.03 HOURS
IS
472.~2 HOURS
.• 02
0'..-
116
SUMMARY OF ALL PERFORMANCE MEASUREMENTS OVER THE
a-CONSECUTIVE WEEKS
UTILIZATION
QUEUE
MAXIMUM
L_ENGTH
AVERAGE
LAB TECHNICIAN
.96
47.00
17.16
.03
1.00
.oo
.02
1.00
.oo
.05
3.00
.04
.06
2.00
.01
( 2)
.21
7.00
.25
EXTRACTOR
( 2)
.os
1.00
.oo
(1)
.01
1.00
.oo
TUMBLE DRYER
<10)
.01
2.00
.03
1.00
.17
5.00
.oo
o.
.33
7.00-
( 2)
SET MAKING
MACHINE
( 2)
BAGGER
(1)
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
( 2)
JET DYEING
MACHINE
UNBAGGER
SLITTING
MACHINE
( 1)
.oo
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(1)
o.
PI'ICKAGING
(
THE
THE
THE
THE
1)
AVERAGE
MINIMUM
AVERAGE
MAXIMUM
NUMBER OF ORDERS
ORDER COMPLETION
ORDER COMPLETION
ORDER COMPLETION
COMPLETED IS
51.12
TIME IS
11.59 HOURS
TIME IS
242.37 HOURS
TIME IS
695.98 HOURS
.18
117
UTILIZt'ITION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
31.00
.93
SET MAKING
MACHINE
(
2)
• 04
o.
o.
.03
o.
o.
.06
2.00
.05
o.
.24
5.00
• os
o.
o•
• 01
o.
o•
.03
2.00
• 04
o•
.25
3.00
BAGGER
(
1)
13.98
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
(
2>
JET DYEING
MACHINE
(
2)
EXTRACTOR
( 2>
UNBAGGER
(
1>
TUMBLE DRYER
(10)
SLITTING
HI'ICHINE
(
1>
.05
o.
.44
.18
o.
TENTER FRAttiNIJ
MACHINE
(
·~.·.
1)
INSPECTION
(
1)
0~
-~02
.07
o•
...
PACXAGING
(
1)
J.oo
.31
.. ·.·.
THE
-· THE.
THE
THE
--··
NUMBER OF ORDERS COMPLETED Ht .· · 47.00
MINIMUM ORDER'· COHPLETI ON->-c TI ME"".::rs
l:h29'-HOURS
204.89 HOURS
AVERAGE ORDER COMPLETION TIME. IS
475.78 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.12
118
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
.93
SET MAKING
MACHINE
(
2)
1)
12.26
.04
o.
o.
.04
o.
o.
.09
3.00
• 07
o•
.18
4.00
.49
.05
1.00
.oo
• 01
o•
.03
1.00
• 04
o•
.27
1.00
BAGGER
(
26.00
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
(
2)
.15
o.
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2)
UN BAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
o.
.04
o.
TENTER FRAMING
MI'ICHINE
(
1)
INSPECTION
(
1)
o.
o.
.07
o.
PACKAGING
(
.
·----~---
·-
THE
THE
THE
THE
1)
.34
2.00
44.00
NUMBER OF ORDERS COMPLETED IS
.. 13.26 HOURS
I+INIMUH ORDER COMPLETION TIME IS
AVERAGE ORDER COMPLETION TIME IS
175.13 HOURS
415.32 HOURS
MI'IXIHUM ORDER COMPLETION TIME IS
.11
119
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
.96
43.00
20.37
.03
1.00
.oo
,03
o.
.06
1.00
.oz
.07
2.00
.06
.19
6.00
.45
• 04
o.
o•
.01
o.
o.
.01
1.00
.04
o.
.20
2.00
SET MAKING
MACHINE
(
2)
BAGGER
(
1)
PADDLE DYEING
MACHINE
(
4)
o.
ATMOSPHERIC
MACHINE
(
2)
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2)
UNBAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
l'h"ICHINE
(
1)
.04
o.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
o.
.03
o.
PACKAGING
(
THE
· THE
THE
THE
1)
.31
4.00
62.00
NUMBER OF ORDERS COMPLETED IS
MINIMUM ORDER COMPLETION-· TIME IS'11.79 HOURS
AVERAGE ORDER COMPLETION TIME IS
273.83 HOURS
MAXIMUM ORDER COMPLETION TIME IS
649.18 HOURS
.11
120
UTILIZATION
LAB TECHNICIAN
(
2)
SET MAKING
MACHINE
(
2)
1)
41.00
9.09
.. 05
1.00
.oo
.03
1.00
.oo
.07
1.00
.05
• 06
0-.
.15
1.00
• 04
o.
o•
• 01
o.
o•
.02
2.00
.07
.03
1.00
.o1
.18
2.00
.04
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
( 2)
JET DYEING
MACHINE
( 2)
EXTRI'ICTOR
( 2)
UNBI'IGGER
(
1)
TUMBLE DRYER
(10>
SLITTING
MI'ICHINE
(
1)
LENGTH
AVERAGE
.sa
BAGGER
(
QUEUE
MAXIMUM
o•
.03
TENTER FRI'IMING
MI'ICHINE
(
1)
INSPECTION
(
1)
o.
o.
o.
PACJ<I'IGING
(
THE
THE
THE
THE
1)
.27
1.00
. 33.00
NUMBER OF ORDERS COMPLETED IS
13.74 HOURS
MINIMUM ORDER COMPLETION TIME IS'
150.18 HOURS
I'IVERI'IGE ORDER COMPLETION TIME IS
350.57 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.01
121
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
SET MAKING
MACHINE
(
2)
,95
26.00
11.96
.04
1.00
.oo
• 04
o•
.07
1.00
.04
.06
1.oo
.oo
• .28
9.00
1.57
• 06
o •.
o.
• 01
o•
o.
.02
1. 00
.05-.
o.
.23
2.00
.01.
o.
.45
7.00
BAGGER
(
1)
PADDLE DYEING
MACHINE
(
4)
o.
ATMOSPHERIC
MACHINE
(
2)
JET DYEING
MACHINE
( 2)
EXTRACTOR
(
2>
UN BAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1>
.02
o.
. TENTER FRAMING
111\CHINE
(
1)
INSPECTION
(
1)
.05
o.
PACKAGING
(
THE
- THE
THE
THE
1)
49.00
NUMBER OF ORDERS COMPLETE~· Is·
MINIMUM ORDER COMPLETION.. TIME IS
19.79 HOURS
164.62 HOURS
AVERAGE ORDER COMPLETION TIME IS
397.79 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.73
122
UTILIZATION
QUEUE
MAXIMUM
LAB TECHNICIAN
(
2)
.96
SET Mt'IKING
MACHINE
42.00
LENGTH
AVERAGE
19.70
.03
o.
o.
•oz
o.
o•
.05
1.00
.04
( 2)
.09
1.00
.01
JET DYEING
MACHINE
( 2)
.19
2.00
.11
.04
o.
o.
.01
o.
o.
.oz
1.00
.03
o.
.21
1.00
( 2>
BAGGER
(
1)
PADDLE DYEING
MACHINE
( 4)
ATMOSPHERIC
MACHINE
EXTRACTOR
( 2)
UNMGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
( 1)
.05
o.
TENTER FRAMING
MACHINE
( 1)
INSPECTION
(
1>
o.
o.
.04
o.
PACKAGING
(
THE
THE
THE
THE
1)
.29
3.00
5a.oo·
NUMBER OF ORDERS COMPLETED IS
MINIMUM ORDER COMPLETION' TIME IS'
12.06 HOURS
AVERAGE ORDER COMPLETION TIME IS
271.55 HOURS
MAXIMUM ORDER COMPLETION TIME IS
628.92 HOURS
.11
123
llUEUE
MAXIMUM
UTILIZI'ITION
LENGTH
AVERAGE
LI'IB TECHNICIAN
( 2)
.92
SET MAKING
MACHINE
( 2)
• 03
o.
o•
• 04
o•
o.
• 06
o•
o.
I'ITMOSPHERIC
MI'ICHINE
( 2)
.06
1.00
.01
JET DYEING
MI'ICHINE
( 2)
.23
9.00
1.17
EXTRI'ICTOR
( 2>
• 05
o•
o.
UNBAGGER
( 1>
• 01
o.
o•
TUMBLE DRYER
(10)
• 01
o.
o•
SLITTING
MCHINE
( 1>
.03
1.00
.oo
.19
2.00
.02
•oo
o.
BAGGER
(
1)
PADDLE DYEING
MI'ICHINE
(
4)
35.00
15.92
TENTER FRI'IMING
MACHINE
(
1>
INSPECTION
(
1)
PI'ICKI'IGING
( 1)
.4:2
3.00
·- -·:--·
.
THE
THE
THE
THE
-~-,
5~.00
NUMBER OF ORDERS COMPLETED IS
MINIMUM ORDER COMPLETION"- TIME IS ---'- 22• 77 HOURS
2:23.22 HOURS
AVERI'IGE ORDER COMPLETION TIME IS
MAXIMUM ORDER COMPLETION TIME IS
544.69 HOURS
o•
.23
124
UTILIZATION
LAB TECHNICIAN
(
2)
.94
SET MAKING
MACHINE
( 2>
QUEUE. LENGTH
MAXIMUM
AVERAGE
33.00
.03
o.
.03
1.00
.oo
.07
1.00
.02
• 01
o.
.21
4.00
• 04
o•
o.
• 01
o•
o.
.02
1.00
• 03
o.
.18
2.00
BAGGER
(
1)
15.43
o.
PADDLE DYEING
MACHINE
( 4)
ATMOSPHERIC
MACHINE
( 2)
o•
JET DYEING
MACHINE
( 2>
EXTRACTOR
( 2)
UNBI'IGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
.22
.02
o•
TENTER FRAI'tiNG
MACHINE
(
1)
INSPECTION
(
1)
o.
o.
.03
o.
Pt'ICKAGING
(
THE
THE
THE
THE
1)
.30
2.00
47.00
NUMBER OF ORDERS COMPLETED IS
18.3.. HOURS
MINIMUM ORDER COMPLETIO~ TIME IS
AVERAGE ORDER COMPLETION TIME IS
223.17 HOURS
MAXIMUM ORDER COMPLETION TIME IS
505.62 HOURS
.05
125
SUMMARY OF ALL PERFORMANCE MEASUREMENTS OVER THE
a-CONSECUTIVE WEEKS
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
( 2>
.94
43.00
l5i'51
SET MAKING
MACHINE
( 2)
.04
1.00
.oo
.03
1.00
.oo
.07
3.00
.04
ATMOSPHERIC
MACHINE
( 2>
.06
2.00
.01
JET DYEING
MACHINE
( 2>
.21
9.00
.55
EXTRACTOR
( 2)
.05
1.00
.oo
UNBAGGER
( 1)
• 01
o•
TUMBLE DRYER
<10)
.02
2.00
.05
SL-ITTING
MACHINE
( 1)
.04
1.00
.oo
(. 1)
.21
3.00
.04
INSPECTION
( 1)
.oo
o.
.33
7..00
BAGGER
(
1)
PADDLE DYEING
MACHINE
( 4)
. ·-· .
, __
TENTER FRAMING
MACHINE
..
PACKAGING
(
THE
THE
THE
THE
1)
AVERAGE
MINIMUM
AVERAGE
MAXIMUM
NUMBER OF ORDERS
ORDER COMPLETION
ORDER COMPLETION
ORDER COMPLETION
COMPLETED IS
49.38
11.79 HOURS
TIME IS
TIME IS
217.35 HOURS
TIME IS
649.18 HOURS
o.
o.
...• 17
126
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
SET MAKING
MACHINE
(
2)
.93
35.00
15.98
.04
1.00
.oo
.02
o.
.05
1.00
.02
.os
1.00
.oo
.22
5.00
.28
.05
o.
o.
.oo
o.
o.
.02
2.00
.03
o.
.19
2.00
.oo
o.
.44
4.00
BAGGER
(
1)
o.
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
( 2)
JET DYEING
MACHINE
( 2)
EXTRACTOR
(
2)
UNBI'IGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
.05
o.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
.-e-.-i.
1>
.02
o•
PACKAGING
(
THE
THE"'
THE
THE
1)
:51..00.
NUMBER OF ORDERS COMPLETED IS
MINIMUM ORDER COMPLETIOffTIME: IS
'13.68 HOURS
AVERAGE ORDER COMPLETION TIME IS
234.23 HOURS
MAXIMUM ORDER COMPLETION TIME IS
546.35 HOURS
.36,
127
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
SET MAKING
MACHINE
(
2)
BAGGER
(
1>
PADDLE DYEING
MACHINE
(
4)
.94
26.00
12.14
.04
1.00
.oo
.05
z.oo
.01
.os
2.00
.os
.02
1.00
.oz
.23
5.00
.69
.06
1.00
.oo
.02
o.
.03
3.00
.11
.05
1.00
.oo
.19
2.00
.03
.01
o·,
,36
3.00
ATMOSPHERIC
MACHINE
(
2)
JET DYEING
"MACHINE
(
2)
EXTRACTOR
( 2>
UNBAGGER
(
1>
o.
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1>
INSPECTION
(
1)
o.•
PACKAGING
(
THE
THE
THE
THE
1)
NUMBER OF ORDERS COMPLETED ISc
44.00
MINIM_UM ORDER COMPLETION TIME IS
17.20 HOURS
AVERAGE ORDER COMPLETION TIME IS
173.42 HOURS
MAXIMUM ORDER COMPLETION TIME IS
409.78 HOURS
.13
128
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
( 2)
SET Ml'IKING
MACHINE
( 2)
BAGGER
(
1)
.95
38.00
17.59
.04
1.00
.oo
.02
1.00
.oo
.06
1.00
.02
.06
2.00
.04
.23
6.00
.54
.05
2.00
.oo
• 01
o•
.01
1.00
.01
.04
2.00
.oo
.18
. 2.00
.02
PADDLE DYEING
MACHINE
( 4)
ATMOSPHERIC
MACHINE
( 2)
JET DYEING
' MACHINE
( 2)
EXTRACTOR
(
2)
UNBAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
o.
TENTER FRt'IHING
Mt'ICHINE
(
1)
INSPECTION
(
1)'
o•.
Pt'ICKt'IGING
(
THE
THE
THE
THE
1)
.38
o.
s.oo
57.00.
NUMBER OF ORDERS COMPLETED IS
-14.14 HOURS
MINIMUM ORDER COMPLETION TIME IS
t'IVERt'IGE ORDER COMPLETION TIME IS
237.64 HOURS
MAXIMUM ORDER COMPLETION TIME IS
575.12 HOURS
o.
.19
129
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
.97
36.00
17.12
.04
1.00
.oo
.05
1.00
.01
.06
4.00
.16
• 07
o•
.23
4.00
.27
.05
2.00
.oo
• 01
o•
.02
4.00
.10
.04
1.00
.oo
.21
3.00
.06
.oo
o·.
.32
2.00
SET Mt'IKING
MACHINE
(
2)
BAGGER
(
1)
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
(
2>
JET DYEING
MACHINE
o.
•
1
( 2)
EXTRACTOR
(
2)
UNBI'IGGER
(
1)
o.
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
·-··
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1>
o•..
PACKAGING
(
THE
THE
THE
THE
1)
NUMBER OF ORDERS COMPLETED IS
55.00·
MINIMUM ORDER COMPLETION TIME IS
12.08 HOURS
AVERAGE ORDER COMPLETION TIME IS
226.07 HOURS
MAXIMUM ORDER COMPLETION TIME IS
538.06 HOURS
.04
130
QUEUE
MAXIMUM
UTILIZATION
LENGTH
AVERAGE
LAB TECHNICIAN
(
2>
SET MAKING
MACHINE
(
2>
BAGGER
(
1)
34.00
.97
• 03
o•
o.
• 04
o.
o•
.04
1.00
.oo
.09
1.00
.02
.22
4.00
.27·
• 04
o.
o•
•oo
o.
o•
• 01
o.
o•
.06
o.
o.
.19
z.oo
PADDLE DYEING
MACHINE
(
4)
15.94
ATMOSPHERIC
MACHINE
(
2>
JET DYEING
.,.MACHINE
(
2>
EXTRACTOR
(
2>
UNBAGGER
(
1)
TUMBLE. DRYER
(10)
SLITTING
MACHINE
( 1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
•oo
~
...
"~-
o•
.03
o.
PACKAGING
(
THE
· THE
THE
THE
1>
.29
4.00
49.00
NUMBER OF ORDERS COMPLETED IS
...13.12 HOURS
MINIMUM ORDER" COMPLETIOHTIME- IS
AVERAGE ORDER COMPLETION TIME IS
227.58 HOURS
MAXIMUM ORDER COMPLETION TIME IS
518.34 HOURS
.14
131
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
2)
.97
28.00
13.37
.04
1.00
.oo
• 05
o•
PADDLE DYEING
MACHINE
( 4)
.06
1.00
.01
ATMOSPHERIC
MACHINE
( 2)
.oa
1.00
.05
JET DYEING
.., MACHINE
( 2>
.26
8.00
.85
EXTRACTOR
( 2)
.06
1.00
.oo
• 01
o•
TUMBLE DRYER
<10)
.02
2.00
.06
SLITTING
HACHINE
( 1)
.05
1.00
.oo
TENTER FRAMING
MACHINE
( 1)
.22
3.00
.06
(
SET MAKING
MACHINE
(
2)
BAGGER
(
1)
UNBAGGER
(
--
~-·.
-
1)
INSPECTION
(
1>
Pt"ICKfiGING
( 1)
-
--~---··-
o.
.40
--·
o._
4.00
4s·•. oo·
THE NUMBER OF ORDERS COMPLETED IS. ·21 ;61.HOURS
MINIMUM ORDER COMPLETION TIME" IS.
THE AVERAGE ORDER COMPLETION TIME IS
174.66 HOURS
411, 89 HOURS
THE MAXIMUM ORDER COMPLETION TIME IS
·-····-. TH£"
o.
o.
o.
.21
132
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
SET MAKING
MACHINE
(
2)
.93
25.00
11.60
.03
1.00
.oo
.02
o.
.04
1.00
.02
.11
2.00
.09
.20
2.00
.05
.05
o.
o.
• 01
o•
o.
.01
2.00
• 04
o.
.17
4.00
BAGGER
(
1)
o.
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
(
2>
JET DYEING
MACHINE
(
"'
.,.
2)
EXTRACTOR
(
2>
UN BAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(1)
.04
o•
TENTER FRAMING
MI"'CHINE
(
- ...
1)
. INSPECTION
{
o.
1>
o.
.07
o.
PACKI"'GING
(
.27
1)
2.00
,.
THE
THE·
THE
THE
40.00
NUMBER OF ORDERS-COttPLETED IS
. 11.83 HOURS
l'tiNIMUI't ORDER· COMPLETION TIME·· IS
170.67 HOURS
I"'VERI"'GE ORDER COMPLETION TIME IS
404.85 HOURS
MI"'XIMUM ORDER COMPLETION TIME IS
.08
133
QUEUE
MAXIMUM
UTILIZATION
LAB TECHNICIAN
( 2>
SET MAKING
MACHINE
(
2)
.94
39.00
o.
.• 03
BAGGER
LENGTH
AVERAGE
18.29
o.
.02
1.00
.oo
.05
3.00
.10
.06
1.00
.01
.22
6.00
.47
.05
o.
o.
UN BAGGER
( 1)
• 01
o.
o•
TUMBLE DRYER
(10)
.01
3.00
.07
.04
1.00
.oo
.22
3.00
.04
(
l>
PADDLE DYEING
MACHINE
( 4)
ATMOSPHERIC
MACHINE
(
2)
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2)
SLITTING
MACHINE
(
1.)
. TENTER FRI"'HING
MACHINE
(
·-·.··-·
1)
INSPECTION:
(
lt
o.
o.
PACKAGING
(
1)
.29
·-
3.00
~
-~
_,__ \
. 58.00~.
THE NUMBER OF ORDERS· COMPLETED IS
17.64 o HOURs·
THE ttiNIHUM ORDER CDMPtETIOK TIME IS
THE AVERI"'GE ORDER COMPLETION TIME IS .
249.11 HOURS
THE MAXIMUM ORDER COMPLETION TIME IS
601.07 HOURS
o.
.to
134
SUMMARY OF ALL PERFORMANCE MEASUREMENTS OVER THE
a-CONSECUTIVE WEEKS
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
( 2)
.95
39.00
15.58
SET MAKING
MACHINE
( 2)
.04
1.00
.oo
.03
2.00
.oo
PADDLE DYEING
MACHINE
( 4)
.06
4.00
.03
ATMOSPHERIC
MACHINE
( 2)
.07
2.00
.03
JET DYEING
MACHINE
( 2)
i-22
a.oo
.42
EXTRt'ICTOR
( 2)
.05
2.00
.oo.
UNBAGGER
( 1)
.01
o.
TUMBLE DRYER
(10)
.02
4.00
.05
.04
2.00
.oo
.20
4.00
.04
.oo
o.
.33
:r~
BAGGER
(
1)
o.
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
PACKJ\GING
(
THE
THE
THE
THE
1)
AVERAGE
MINIMUM
AVERAGE
MAXIMUM
NUMBER OF ORDERS
ORDER COMPLETION
ORDER COMPLETION
ORDER COMPLETION
o.
00 -·
COMPLETED IS
50.25
TIME IS
11.83 HOURS
TIME IS
214.84 HOURS
TIME IS
601.07 HOURS
.16.
135
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
.93
SET MAKING
MACHINE
(
2)
BAGGER
(
1)
32.00
14.19
• 04
o.
o•
• 03
o.
o•
.06
2.00
• 04
o.
.26
7.00
• 06
o•
.01
1.00
.oo
.02
3.00
.20
.03
o.
.20
3.00
• oo
o•
.33
4.00
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
(
2)
.06
o•
JET DYEING
MACHINE
(
2>
EXTRACTOR
(
2)
UN BAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1>
.79
o.
o.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
.07
o..
PACKAGING
(
THE
THE
THE
THE
1)
54.00NUMBER OF ORDERS COMPLETED IS
MINIMUM ORDER COMPLETION TIME IS
14•20 HOURS·-AVERAGE ORDER COMPLETION TIME IS
192.86 HOURS
507.15 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.11
136
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2>
.92
22.00
9.58
.05
1.00
.oo
.05
2.00
.03
.07
2.00
.09
.10
1.00
.01
.21.
s.oo
.49
.06
1.00
.oo
.01
1.00
.oo
.02
2.00
.04
.05
1.00
.oo
.27
2.00
.05
SET MAKING
MACHINE
(
2)
BAGGER
(
1)
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
(
2)
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2>
UNBAGGER
(
1)
TUMBLE DRYER
<10>
SLITTING
HI'ICHINE
(
1)
TENTER FRAMING
. MACHINE
(
1)
INSPECTION
(
1)
o.
o.
o.
PACKAGING
(
-·-~---:..-·-·.
THE
THE
THE
THE
1>
.31
3.00
NUMBER OF ORDERS COMPLETED IS
40.00:
MINIMUM ORDER COMPLETION TIME IS' .. . 1'3o63 HOURS
AVERAGE ORDER COMPLETION TIME IS
138.60 HOURS
MAXIMUM ORDER COMPLETION TIME IS
351.49 HOURS
.12
137
@
UTILIZtHION
LA~
TECHNICIAN
( 2>
LENGTH
AVERAGE
.92
35.00
• 03
o•
.os
2.00
.01
PADDLE DYEING
MACHINE
( 4)
.os
7.00
.46
ATMOSPHERIC
MACHINE
( 2)
.06
o.
.19
4.00
.23
EXTRACTOR
( 2>
.04
2.00
.oo
UNBAGGER
( 1>
.01
1.00
.oo
TUMBLE DRYER
(10)
.03
6.00
.67
SLITTING
MACHINE
( 1>
.02
o.
TENTER FRAMING
MACHINE
( 1)
.20
5.00
SET MAKING
MACHINE
(
2)
BAGGER
(
1)
JET DYEING
MACHINE
(
__ ,_____
QUEUE
MAXIMUM
2)
INSPECTION-(
1l'
o.
o.
15.82
o.
o.
o.
.11
o.
PACKAGING
(
THE
THE
THE
THE
1)
.30
3.00
55 ..00
NUHBER:OF' ORDERS COMPLETED IS
MINIMUI'f ORDER COMPLETION TIME IS
12-. 60 HOURS
AVERAGE ORDER COMPLETION TIME IS
225.18 HOURS
547,22 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.11
'
138
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
.96
30.00
13.98
SET MAKING
MACHINE
( 2)
.03
1.00
.oo
BAGGER
( 1)
.05
1.00
.oo
.06
3.00
.13
ATMOSPHERIC
MACHINE
( 2)
.09
1.00
.02
JET DYEING
MACHINE
( 2)
.22
5.00
.47
.06
1.00
.oo
UN BAGGER
( 1)
.01
1.00
.oo
TUMBLE DRYER
(10)
.oz
z.oo
.11
SLITTING
MACHINE
( 1)
.04c'
o.
PADDLE DYEING
MACHINE
(
4>
EXTRACTOR
(
'
. ~--;....;~
--
TENTER FRAMINfr
MACHINE
(
·.... ·:_···
2)
1)
INSPECTIO~
( 1>
.24
o•.
- ·····-- __ ,
3.00
o•.
(),
. ~-··
.05
o.
PACKAGING
(
-------~--
1>
.38
THE NUMBER OF ORDERS COMPLETED IS
THE MINIMU~ ORDER COMPLETION TIME IS
THE AVERAGE. ORDER COMPLETION TIME IS
THE MAXI HUH ORDER COMPLETION TIME IS
4.00
:n.oo,
-·
16.5'1· HOURS'
185,08 HOURS
463.13 HOURS
.19
: . .·.
139
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
.96
35.00
16.25
.03
1.00
.oo
.03
1.00
.oo
.07
1.00
.03
.09
1.00
.01
.18
7.00
.48
.05
o.
.01
1.00
.oo
.02
2.00
.07
.04
1.00
.oo
4.00
.06
SET MAKING
MACHINE
(
2>
BAGGER
(
1)
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
(
2)
JET DYEING
MACHINE
(
2>
EXTRACTOR
(
2>
UN BAGGER
(
1)
o.
TUMBLE DRYER
(10)
SLITTING
MACHINE:
-(:- 1 ).:
--
-
TEN-TER' FRI'\l't-ING
MACHINE .
(
.16
1)
-~;-,~~~o.-:::-.·-.
-
INSPECTIONo. :
-- ,C 1 >.
~~~--.--
~-
.
----~-
o·._~-
o.
o•
. . < -_-·;_·
PACKAGING.
(
1)
.30
oooa:
" _THE' NUMBER OF'
COttPLETEn IS.
--- ~~~-- THE •. KDfii\flltt:·ORDERi'CottPLETIONi''TIME
IS
THE AVERAGE ORDE~.COMPLETION TIME IS
THE 111\XIMUtt ORDER\ COMPLETION TIME IS
2.00
56.00
-10.27 HOURS
208.52 HOURS
526.91 HOURS
.o8
140
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
.95
40.00
18.29
.03
1.00
.oo
.03
1.00
.oo
.07
6.00
.34
,04
o.
JET DYEING
MACHINE
( 2>
.17
1.00
.o:s
EXTRt'ICTOR
( 2)
.04
2.00
.oo
.01
1.00
.oo
(10)
.0:2
3.00
.19
SLITTING
Mt'ICHINE
( 1)
• 03.
o.
(
2)
SET Mt'IKING
MACHINE
(
2)
Bt'IGGER
(
1)
PADDLE DYEING
Mt'ICHINE
(
4)
ATMOSPHERIC
Mt'ICHINE
(
2)
o.
UNBAGGER
(
1)
TUMBLE DRYER
TENTER FRAMING
MACHINE
(
1>
INSPECTION
(
1)
Pt'ICKAGING
( 1)
THE
THE
THE
THE
o•
------~---···
.-16
o.
.33
3.00
o.
3.00
53.00
NUMBER OF ORDERS COMPLETED IS
- 1<4'> 22- HOURS
MINIMUM ORDE-R COMPt.ETIOI't TIME-' rs·AVERAGE ORDER COMPLETION TIME IS
275.42 HOURS
609,85 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.03
o.
.o:s
141
QUEUE
MAXIMUM
UTILIZATION
LENGTH
AVERAGE
LAB TECHNICIAN
(
2)
35.00
.95
SET MAKING
MACHINE
16.25
.04
o.
o.
.04
o.
o.
.06
1.00
.03
ATMOSPHERIC
MACHINE
( 2)
.oa
1.00
.01
JET DYEING
MACHINE
( 2>
.17
4.00
.20
EXTRACTOR
( 2>
.03
o.
.01
1.oo
.oo
.02
2.00
.12
.03
o.
.25
2.00
.01
o.
.28
3.00
(
2)
BAGGER
(
1)
PADDLE DYEING
MACHINE
(
4)
UN BAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
o.
o.
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
.07
o.
PJ'ICKAGING
(
1)
..
••
·A~---.~·-•
• • __ ·..__._
THE
THE
THE
THE
49.00'
NUMBER OF ORDERS: .COMPLETED IS
l'tiNIHUH ORDER COHPLETIO~ TIME" IS · ·'-'-·15.05 HOURS'
241.69 HOURS
AVERJ'IGE ORDER COMPLETION TIME IS
541.03 HOURS
MAXIMUM ORDER COMPLETION TIME IS
.12
.. ·
142
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
( 2)
.95
SET MAKING
MACHINE
( 2)
.04
o.
.03
1.00
.oo
PADDLE DYEING
MACHINE
( 4)
.06
2.00
.13
ATMOSPHERIC
MACHINE
( 2)
.os
1.00
.01
JET DYEING
MACHINE
( 2)
.20
!.00
.o:s
.o:s
1.00
.oo
UNBAGGER
( 1)
.o1
1.00
.oo
TUMBLE DRYER
(10)
.01
1.00
,oo
SLITTING
MACHINE
( 1>
.os
00-
30.00
BAGGER
(
1)
EXTRACTOR
(
2)
TENTER FRAM-ING
MACHINE
( 1)
INSPECTION
( 1>
......
o.
o.
-.. o.
·-'-~··
1.00
.22
13.80
o·•,.
.03
-;(h
PACKAGING
(
1)
.42
.
..
-----
3.00
. . ..:•; -.
,~
43.00
THE NUMBER OF ORDERS COMPLETED IS
'-:J'·· .-:
·- 11 • (W'- HOURS
THE MIHIHU~ ORDER' COMPLETION TIME IS'
THE AVERAGE ORDER COMPLETION TIME IS
207.19: HOURS
THE MAXIMUM ORDER COMPLETION TIME IS
460.20 HOURS
.14
143
SUMMARY OF ALL PERFORMANCE MEASUREMENTS OVER THE
8-CONSECUTIVE WEEKS
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
( 2)
.94
40.00
15.09
SET MAKING
MACHINE
( 2)
.04
1.00
.oo
.04
2.00
.01
PADDLE DYEING
MACHINE
( 4)
.07
7.00
.17
ATMOSPHERIC
MACHINE
( 2)
.07
1.00
.01
JET DYEING
MACHINE
( 2)
.20
7.00
.33
EXTRACTOR
( 2)
.05
2.00
.oo
.01
1.00
.oo
.02
6.00
.19
.04
1.00
.oo
.21
5.00
.06
• oo
o.
.33
4.00
BAGGER
(
1)
UNBAGGER
(
1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o•
PACKAGING
(
THE
THE
THE
THE
1)
AVERAGE
MINIMUM
AVERAGE
MAXIMUM
NUMBER OF ORDERS
ORDER COMPLETION
ORDER COMPLETION
ORDER COMPLETION
50.12
COMPLETED IS
TIME IS
10.27 HOURS
TIME IS
211.49 HOURS
609,85 HDUF~S
TIME IS
.11
144
APPENDIX D
Sample Calculations of
·Confidence Intaerval
145
TWO SAMPLE CALCULATIONS OF CONFIDENCE INTERVALS
EXAMPLE 1:
Lab Technicians' Utilization
y utilization
=
94.70
STD.DEV(s)utilization = 0.7056
t
n
0.05,9 d.f.
=
=
1.833
10
Hence,
Confidence Interval= 94.70 ± 1.833 x
( o • 7o56 I VlO)
= 94.70
EXAMPLE 2:
±
0.4
Average Ordaer Completion Time
y avg.order cmpl. time
=
217.14
STD.DEV(s)avg. order cmpl. time = 11 · 04
t
0.05,9 d.f.
=
1.833
n = 10
Hence,
Confidence Interval = 217.14 ± 1.833 x
(11.04/ ..[fO)
=
217.14 ± 6.39
146
APPENDIX E.
Summaries of Performance
Measurements for Alternatives Al and A2
(Alternative Al)
147
SUMMARY OF ALL PERFORMANCE MEASUREMENTS OVER THE
a-CONSECUTIVE WEEKS
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
( 3)
.91
42.00
14.34
SET MAKING
MACHINE
( 2)
.05
2.00
.oo
BAGGER
( 1)
.04
1.00
.oo
.oa
5.00
.16
ATMOSF'HER I C
MACHINE
( 2)
.10
1.00
.02
JET DYEING
MACHINE
( 2)
.30
7.00
.82
EXTRACTOR
( 2)
.07
2.00
.oo
UNBAGGER
( 1)
.01
1.00
.oo
TUMBLE DRYER
(10)
.02
5.00
.17
SLITTING
MACHINE
<. 1 )
.05
1.00
.oo
.29
5.oo
.oa
INSPECTION
( 1)
.01
o.
PACKAGING
( 1)
• 46
6.00.
PADDLE DYEING
MACHINE
~- 4)
;.-
TENTER FRAMING
MACHINE
(
THE
THE
THE
THE
1)
AVERAGE
MINIMUM
IWERAGE
MAXIMUM
NUMBER OF ORDERS
ORDER COMPLETION
ORDER COMPLETION
ORDER COMPLETION
COMPLETED IS
49.75
TIME IS
9.50 HOURS
162.89 HOURS
TIME IS
435,34 HOURS
TIME IS
o.
.27
148
SUMMARY OF ALL PERFORMANCE MEASUREMENTS OVER THE
8-CONSECUTIVE WEEKS
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
( 3)
,89
42.00
13.94
SET MAKING
MACHINE
( 2)
.05
2.00
.oo
.05
2.00
.oo
PADDLE DYEING
MACHINE
( 4)
.09
4.00
.13
ATMOSPHERIC
MACHINE
( 2)
,09
4.00
.04
JET DYEING
MACHINE
( 2)
.28
s.oo
.66
EXTRACTOR
( 2)
.07
3.00
.oo
.01
1.00
.oo
TUMBLE DRYER
(10)
,03
5.00
.17
SLITTING
MACHINE
( 1)
.05
1.00
.oo
TENTER FRAMING
MACHINE
( 1)
.26
4.00
.08
.oo
o.
.46
s.oo
BAGGER
(
1)
UNBAGGER
(
1)
INSPECTION
(
1)
PACKAGING
( 1)
THE
THE
THE
THE
AVERAGE
MINIMUM
AVERAGE
MAXIMUM
NUMBER OF ORDERS
OFWER COMPLETION
ORDEF: COMPLETION
ORDEF; COMPLETION
COMPLETED IS
49.62
TIME IS
13.62 HOURS
TIME IS
162.79 HOURS
TIME IS
436, 12 HOURS
o.
.4S
149
DF ALL i-'ERFORMI'INCE i"iErii3UREMENTS OI.'ER THE
8-CONSECUTIO...'E WEEKS
SIJMMt'1F:Y
UTILIZATION
o11JEUE
U::NGTH
MAXIMUM
AVERAGE
3.!)·.()0
12.79
1.00
.oo
1. •)0
.oo
.09
6.00
......
.08
1.00
.01
-.29
7.00
.52
.07
1.00
.oo
.01
1.00
.oo
.03
4.00
.14
.05
l..OO
.oo
.28
4.00
• 11
.oo
o.
.48
7.00
I.AB TECHNICI;iN
<
:n
SET Ml'iKING
MACHINE
( 2)
.0 .,._,
PADDLE DYEING
MACHINE
(
4)
~,..,
~-~
ATMOSPHERIC
Mt'ICHINE
( 2)
DYEING
MACHINE
JET
( 2)
EXTRACTOR
( 2)
UN BAGGER
(1)
TUMBLE DRYER
(10)
SLITTING
Mt'ICHINE
(1)
. TENTER FRMING
MACHINE
(1)
INSPECTION
(1)
o.
Pt'ICKfiGING.
_:_
--····-
.L ..
(
1)
45.87
THE t'IVERI'IGE NUMBER OF ORDERS COMPLETED IS
l.3.22 HOURS
THE MINIMUM ORDER COMF'LETI ON TIME IS
15.1.94 HOURS
THE AVF.:RAGF.: ORDER COMPLETION TIME IS
THE Mt'.XIMUM OkDEr'; CCH1PLET I ON TIME IS
386.•19 HOUR~;
.46
150
@
SUMMARY OF ALL PERFORMANCE MEASUREMENTS OVER THE
8-CONSECUTIVE WEEKS
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
( 3)
.92
37.00
14.27
SET MAKING
MACHINE
( 2)
.05
2.00
.oo
.04
1.00
.oo
PADDLE DYEING
MACHINE
( 4)
.09
s.oo
.17
ATMOSPHERIC
MACHINE
( 2)
,09
2.00
.03
.32
10.00
.so
.07
2.00
.oo
UN BAGGER
( 1)
.01
1.00
.oo
TUMBLE DRYER
<10)
.02
4.00
.09
.06
1.00
.oo
.28
3.00
.07
.oo
o.
.51
6.00
BAGGER
(
1)
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
( 1)
INSPECTION
(
1)
o.
PACKAGING
(
THE
THE
THE
THE
1)
AVERAGE
MINIMUM
AVERAGE
MAXIMUM
NUMBER OF ORDERS
ORDER COMPLETION
ORDER COMPLETION
ORDEF; COMPLETION
COMPLETED IS
50.25
TIME IS
10.49 HOURS
TIME IS
158.31 HOURS
TIME IS
398.69 HOURS
.49
'
151
SUMMARY OF ALL PERFORMANCE MEASUREMENTS OVER THE
8-CONSECUTIVE WEEKS
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
3)
.92
36.00
14.10
.05
1.00
.oo
.05
1. 00
.oo
.09
3.00
.11
.07
1.00
.01
.31
7.00
.53
.06
2.00
.oo
.01
1.00
.oo
.02
3.00
.07
.06
1.00
.oo
.29
4.00
.07
.oo
o.
.44
7.00
SET MriK ING
MACHINE
(
2)
BAGGER
(
1)
PADDLE DYEING
MACHINE
(
4)
ATMOSPHERIC
MACHINE
(
2)
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2)
UNBAGGER
(
1)
TUMBLE DRYER
( 10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
PACKAGING
(
THE
THE
THE
THE
1)
f'II.IERAGE
MINIMUM
ti'-JERriGE
Mf1XIMUM
NUMBER OF ORDERS
ORDEF; COMPLETION
OF:DER COMPLETION
ORDER COMF'L.ETI ON
COMPLETED IS
50.12
TIME IS
11 , 73 HOUF:S
TIME IS
156.47 HOURS
TIME IS
395,85 HOURS
.35
152
APPENDIX E (Continued)
Summaries of Performance
Measurements for Alternative Al and A2
(Alternative A2)
153
SUMMARY OF ALL PERFORMANCE MEASUREMENTS OVER THE
8-CDt·l!:)ECI ITT. VE WEEKS
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
LAB TECHNICIAN
(
1.)
.84
42.00
l :'. 47
.. 07
1 • 00
.oo
.06
2.00
.oo
6.00
~
2.00
.04
14.00
4.12
2.00
tOO
1. 00
.oo
.04
5.00
.38
.07
1.00
.oo
.38
5.00
.18
.01
o.
o.
.66
9.00
1.09
SET MtiKING
MACHINE
( 2)
BAGGER
(1)
PADDLE DYEING
MACHINE
(
4)
-..:•J
ATMOSPHERIC
MACHINE
( 2)
.10
JET DYEING
MACHINE
( 2>
EXTRACTOR
(
.09
2)
UN BAGGER
(1)
TUMBLE DRYER
(10)
SLITTING
MACHINE
(
1)
TENTER FRAMING
MACHINE
(1)
INSPECTION
(1)
PACKAGING
(1)
THE
THE
THE
THE
AVERAGE
MINIMUM
rWERAGE
MAXIMUM
NUMBER OF ORDERS COMPLETED IS
49.62
10. 2 HOURS
DF:DER COMPLETION TIME IS
12B. 9 HOURS
ORDER COMPLETION TIME T.S
DPDEH COMPLETION TIME I~~
296+ '··' HIJUF:S
C"
154
SUMMARY OF ALL PERFORMANCE MEASUREMENTS OVER THE
8-CDNSECUTIVE WEEKS
UTil..IZI'ITION
GUEUE
~1rWHHJM
LENGTH
A\..'ERAGE
LAB TECHNICIAN
(
1)
.B2
3B~OO
11.. 79
.()8
2.00
.oo
.07
2.00
• () 1
.1.3
b.OO
~51
.12
3.00
.07
.40
12.00
2.97
.10
2.00
.oo
.02
2.00
.oo
.04
6.00
.40
.07
1.00
.oo
.39
6.00
.26
. oo
0•
l-IMING
I NE
SET
~1F1CH
( 2)
BAGGER
(
1)
PADDLE DYEING
Mr1CHINE
(
4)
ATMOSPHEBIC
MACH I NE
(
2)
JET DYEING
MACHINE
(
2)
EXTF;ACTOR
(
2>
UNBAGGEF;
(
1)
TUMBLE DRYER
( 10)
SLITTING
MACHINE
(
1)
TENTER'FRAMING
MACHINE
(
1)
INSPECTION
(
1)
o.
PACKAGING
(
1)
.61
THE AVERAGE NUMBER OF ORDERS
THE MINIMUM ORDER COMPLETI DN
THE AVERAGE ORDER COMF'LETI ON
THE ~1t'X Tr:UM DF:PEF: COMPLETION
10.00
COMPLETED IS
50.12
TIME IS
12.97 HOURS
TIME IS
114.31 HOURS
T.Tt1E IS
279.74
HDUF;~3
.93
155.
SUMMARY OF ALL PERFORMANCE MEASUREMENTS OVER THE
8-CONSECUTIVE WEEKS
ClUEUE
MAXIMUM
UTILIZATION
LENGTH
AVERAGE
Lr;B TECHNICIAN
• 81
3b.OO
( 2)
.08
2.00
.oo
BAGGER
( 1)
. 05
1
.oo
.oo
.11
7.00
.
.12
2.00
.03
.43
15.00
3.29
• 10
2.00
.oo
. 01
1. 00
.oo
.03
4.00
.
.07
1. 00
.oo
.38
6.00
.22
. oo
o.
o•
.67
9.00
1.03
(
1)
::;ET MAKING
MACHINE
PADDLE DYEING
MtiCHINE
( 4)
~50
ATMOSPHERIC
MACH I NE
(
2)
JET DYEING
MACHINE
(
2)
EXTRACTOR
(
2)
UNBAGGEH
(1.)
TUMBLE DRYER
( 10)
...,'7
.:.. .....
SLITTING
MriCHINE
(1)
TENTER FRAMING
MACHINE
( 1)
INSPECTION
(
1)
Pi'ICKAGING
(
1)
rWERI'IGE NUMBER OF ORDERS COMPLETED
MINIMUM IJRDEF: COMPLETION TIME IS
rWEF:AGE OI;;DEF~ COMPLETION T1ME IS
THE ?·ltWir1UI1 !JPDI'-:F: !:;Ut1F'L. E T TON TIME IS
THE
THE
THE
IS
45.87
9.70 HOURS
1.113.41 HOUI~S
.. 06 HOURS
?~5.1.
156
SUMMARY OF
~LL
8-CDN~~~EC!_:TII....'F
PERFORMANCE MEASUREMENTS OVER THE
~·JEEf~!3
UTILIZATION
I._ riB
QUEUE
MAXIMUM
LENGTH
AVERAGE
T!::CHrl T C TAN
.8?
3~5.00
12.38
:3E"i Mt1r:. :t NG
11ACH"UJ""
00
.no
2.00
.oo
4.00
t.22
.1.2
3,.00
.07
.40
12.00
3.35
( 2J
;_~'
DAUGEF:
1)
F·;-t,[III!.
!::
,07
[!Yt;.: :r ?-JG
MtiCHINE
( 4::
ATMOSPHEF: I C
MACHINE
( 2)
.JET DYEING
riACH I NE
EXTRACT OF:
( 2l
UN BAGGER
(
TUMBLE
1)
foe
1
.oo
.oo
.
0 .._-,
1 .oo
.oo
.03
5.00
.20
.06
1 .oo
.oo
.39
e.oo
.22
• 01
o.
o.
.63
e.oo
1 .09
DF:YEF:
( l 0)
SLITTING
MACHINE
(1)
TENTER FRAMING
MACHINE
(1)
INSPECTION
(1)
PACKAGING
( 1J
THE
THE
THE
THE
AVERAGE NUMBER OF ORDERS
MINI MI.IM OJ=;:DH: CDM,F'I... ET I DN
AVERAGE ORDER COMPLETION
MMXlMUM ORDER COMPLEriON
COMPLETED IS
50.25
TIME IS
l 0. :;9 HOURS
TIME IS
12~':.· ~ 4~.5 HOUF{S
TTMF JS
317.18 HDUF~E
157
•
SUMMARY OF ALL PERFORMANCE MEASUREMENTS OVER THE
8-CONSECUTIVE WEEKS
UTILIZATION
QUEUE
MAXIMUM
LENGTH
AVERAGE
Lri[; HTHN"lCTtiN
\1.)
.[:4
40
.08
-~.-~
.09
0()
12.10
. 00
~00
3,00
.02
B.oo
•.!;;.7
I
MACHINE
<
:n
BAGGER
1)
PADili_E DYEING
~lt~CHT.W::
(
4)
ATMOSPHERIC
MI\CHINE
( 2)
3.00
.JET DYEING
rlf,CHINE
( 2)
.43
11. 00
3.37
EXTRriCTOF:
( 2)
.1.0
3.00
.,00
(1)
.02
1.00
.oo
TUMBLE DRYER
( 10)
.04
7.00
.50
.08
1.00
.oo
.44
5.00
.31
.01
o.
0.
.68
9.00
1.07
UNBAGGER
SLITTING
Mi\CHINE
(
1)
TENTER FRAMING
MACHINE
(
1)
INSPECTION
(1)
PACKAGING
(1)
THE AVERAGE NUMBER OF ORDERS
THE MINIMUM DF:DEF: CDt1PL.ETION
THE A1.JERr';GE fJF;DEF: COMPLETION
THF 1'iflX T1·\UM [lF,J:!Ff: CDMF·! .ETT iJN
COMPLETED IS
49.75
IS
1
TIME IS
nt1E TS
1l
.81 HOUF:S
.76 HOIJF:S
27
• ()5
TIME
HOI!f;;E
•