NACA RESEARCH MEMO AN 8-FOOT AXBY&%BWCAL FIXED NOZZLE FOR SUBSONIC MACH 1 . NUMBERS ., ,y-, -'- *d. J.. UP ?r, 0.99 AND FOR A SUPERSOW L - .: ,m, .L&J&p.-r+ - . .. , -a ~,<G@iie& A-J~-?<! , , MACH ? rc2c--:-;,L=z NUMBER - , # , , - OF -7;. -.I:, . , 7-.--.-'TALx:-; :~-T;>C;:$:~:I‘7,--.. z- By ~ i r & l -~~i t.c-h i eRay , H. ~ r i k ' t , ' and Marshall P. Tulin Langley Aeronautical Laboratory I a q l e y A i r Force Base, Va. - .;-,<:$I-,--,+ 7z+h- 1:. y e --,+: .+,-I.K-- > v<Ly .=-.:?-c-?i; - .- i_L--- NATIONAL ADVISORY ~ ~ ~ ~ i l NACA RM L50A03a NATIONAL ADVISORY COMMITTEE FOR AERONAUTICS RESEARCH MEMORANDUM AN 8-FOOT MISYMMETRICAL FIXED NOZZLE FOR SUBSONIC MACH NUMBERS W TO 0.99 AND FOR A SUPERSONIC MACH NUMBER OF 1.2 By V i r g i l S. Ritchie, Ray H. Wright, and Marshall P. Tulin SUMMARY The design and operation of a f i x e d nozzle of a x i a l symmetry f o r high-subsonic Mach numbers and f o r a supersonic Mach number of 1.2 was investigated i n connection with t h e conversion of a l a r g e high-speed subsonic wind tunnel t o transonic operation. The nozzle was c a r e f u l l y designed by p o t e n t i a l - f low theory and was adjusted f o r boundary-layer development. The r e s u l t s of flow surveys i n t h e nozzle indicated t h a t the uniformity of t h e flow i n t h e supersonic t e s t section was s u f f i c i e n t f o r model t e s t i n g . I n the subsonic t e s t s e c t i o n provided i n t h e region of t h e nozzle t h r o a t , t h e flow was of remarkable uniformity and permitted t h e t e s t i n g of small models at Mach numbers a s great a s 0 .gg. q . Small flow i r r e g u l a r i t i e s , which were propagated along Mach l i n e s , tended t o become concentrated near the nozzle a x i s . Reduction of some waviness i n the surface of t h e nozzle by amounts of t h e order of 0.006 inch r e s u l t e d i n improvement of t h e flow, and deviations from t h e design Mach number a t t h e nozzle a x i s d i d not then exceed 0.02. Small surface i r r e g u l a r i t i e s of the nature of roughness, cracks i n the surface of the p l a s t e r l i n e r , and small d i s c o n t i n u i t i e s i n slope produced no noticeable e f f e c t on the flow and were presumed masked by t h e t h i c k boundary l a y e r . I - Humidity e f f e c t s were controlled by heating of the flow mixture. No condensation shocks could be detected even with considerable cooling. The slow formation of fog, which occurred with supercooling, produced a d i s t r i b u t e d e r f e c t on t h e Macn numDer a i d T Y D u i i u ~ ~ . The power required f o r supersonic operation was i n s u b s t a n t i a l sgreement with t h e smallest of several estimates obtained from previously published information. NACA RM L5OA03a INTRODUCTION Because of t h e s p e c i a l problems encountered i n f l i g h t near sonic speeds, an urgent need e x i s t s f o r a d d i t i o n a l aerodynamic t e s t i n g f a c i l i t i e s f o r use a t Mach numbers near u n i t y . As a means of providing t h e needed f a c i l i t i e s , l a r g e subsonic wind t u n n e l s a l r e a d y o p e r a t i n g a t Mach numbers s l i g h t l y l e s s t h a n u n i t y may be provided with supersonic nozzles t o permit t e s t i n g a t Mach numbers s l i g h t l y g r e a t e r t h a n u n i t y . The conversion of t h e Langley 8-foot high-speed t u n n e l t o t r a n s o n i c o p e r a t i o n has been considered and one phase of t h e problem has been t h e design and o p e r a t i o n of a f i x e d nozzle of a x i a l symmetry t o permit t e s t i n g at high-subsonic Mach numbers and a t a supersonic Mach number of 1 . 2 . The t u n n e l i s of t h e s i n g l e - r e t u r n , c l o s e d - t h r o a t type, of c i r c u l a r c r o s s s e c t i o n throughout, and t h e low-speed p a r t of t h e r e t u r n passage i s open t o atmospheric p r e s s u r e . I n s t a l l a t i o n of t h e nozzle a s a p l a s t e r l i n e r i n t h e t h r o a t region of t h e t u n n e l was undertaken l a t e i n 1947 and t h e g r e a t e r p o r t i o n of t h e flow surveys r e p o r t e d h e r e i n were obtained during t h e e a r l y p a r t of 1948. This paper, which should be of i n t e r e s t t o t h o s e concerned with t r a n s o n i c wind t u n n e l s , covers t h e design and operating c h a r a c t e r i s t i c s of t h e nozzle. NOZZU DESIGN Preliminary Considerations The design of t h e nozzle w a s d e c i s i v e l y influenced by t h e o r i g i n a l t u n n e l geometry and by t h e power a v a i l a b l e . Experimental d a t a from preliminary surveys with v a r i o u s flow-expansion l i n e r s i n t h e t h r o a t of t h e t u n n e l i n d i c a t e d t h a t t h e power r e q u i r e d at Mach numbers a s g r e a t a s 1 . 3 should not exceed t h e 16,000 horsepower a v a i l a b l e . I n o r d e r t o a s s u r e adequate o p e r a t i n g power under a l l t e s t conditions, t h e nozzle was t h e r e f o r e conservatively chosen t o produce a Mach number of 1 . 2 . A c i r c u l a r nozzle was s e l e c t e d r a t h e r t h a n t h e simpler twodimensional r e c t a n g u l a r nozzle mainly because i t s i n s t a l l a t i o n involved l e s s modification t o t h e e x i s t i n g tunnel, but s e v e r a l o t h e r advantages r e s u l t from t h e c i r c u l a r c r o s s s e c t i o n . The boundary-layer displacement t h i c k n e s s , knowledge of which i s r e q u i r e d i n t h e nozzle design, i s more r e l i a b l y estimated f o r t h e c i r c u l a r nozzle, because t h e boundary l a y e r i s i n general uniformly d i s t r i b u t e d over t h e s u r f a c e , whereas f o r t h e r e c t a n g u l a r nozzle t h e boundary l a y e r t e n d s t o t h i c k e n more r a p i d l y i n t h e corners. Moreover, because of t h i s boundary-layer behavior and a l s o because of t h e l e s s e r perimeter, with given c r o s s s e c t i o n , t h e c i r c u l a r nozzle i s expected t o r e q u i r e l e s s power t h a n a r e c t a n g u l a r NACA R h L5OA03a 3 nozzle with the same mass flow. The c i r c u l a r section may a l s o be advantageous i n f a c i l i t a t i n g t h e t e s t i n g of p r o p e l l e r s and bodies of revolution. Several known disadvantages a r e associated with t h e c i r c u l a r cross section. Perhaps t h e most serious of these i s t h e tendency of d i s turbances a r i s i n g from inaccuracies i n design o r from axisymmetrical i r r e g u l a r i t i e s a t t h e wall t o become concentrated near t h e center of t h e nozzle. Because of t h i s tendency, s p e c i a l care i s required t o assure accuracy of design and i n s t a l l a t i o n . It i s believed e s s e n t i a l , f o r instance, t o allow f o r v a r i a t i o n s i n displacement thickness of t h e boundary l a y e r . The c i r c u l a r cross section i s a l s o disadvantageous with respect t o changing from one supersonic Mach number t o another (by means of removable o r adjustable nozzle blocks) and with respect t o providing windows f o r the use of flow-visualization equipment. The shape of t h e p l a s t e r l i n e r was l a r g e l y d i c t a t e d by t h e o r i g i n a l tunnel l i n e s . (see f i g . 1 . ) A long, slowly converging entrance l i n e r was required i n order t o produce a steady uniform flow a t t h e t h r o a t ( ~ a c hnumber 1 . 0 ) , since such a uniform flow was t o be assumed i n t h e t h e o r e t i c a l nozzle design. Inasmuch a s n e i t h e r t h e required precision of t h i s flow nor t h e precision a t t a i n a b l e with a given geometrical arrangement was known, t h e entrance l i n e r was made a s long and a s slowly convergent a s the o r i g i n a l tunnel shape i n combination with other requirements, such a s necessary length of supersonic portion and required thickness of p l a s t e r , would allow. The length of t h e divergent portion of t h e nozzle was chosen a s 90 inches, which i s about 1.5 times the minimum possible length f o r a nozzle producing a Mach number of 1 . 2 . This choice of length was believed t o be conservative with respect t o t h e production of a s a t i s f a c t o r i l y uniform flow i n t h e t e s t region. The thickness of t h e l i n e r , which a f f e c t s i t s f a i r i n g i n t o t h e o r i g i n a l tunnel walls a t i t s upstream and downstream ends, was d i c t a t e d by t h e requirement of a t l e a s t 314 inch of p l a s t e r t o permit proper anchoring t o t h e o r i g i n a l s t e e l wall. I n meeting these various requirements, the l i n e r extended 140 inches upstream and f a i r e d i n t o t h e o r i g i n a l tunnel 125 inches downstream from the t h r o a t . Space l i m i t a t i o n s r e s t r i c t e d t h e t e s t section length t o only about one-half the tunnel diameter unless s u f f i c i e n t power were available t o draw the shock i n t o the d i f f u s e r . Lack of space would i n any case have prevented t h e i n s t a l l a t i o n of a second t h r o a t , but with Mach numbers not much g r e a t e r than 1.2 t h e e f f i c i e n c y of d i f f u s i o n through the normal shock i s believed t o be l i t t l e i f any l e s s than t h a t i n a d i f f u s e r operating between t h e same two Mach numbers. The requirement of a long, slowly converging entrance l i n e r lends i t s e l f t o t h e production of a short subsonic t e s t section near t h e t h r o a t , and such a t e s t section was provided. (see f i g . 1.) A narrow window i n t h e nozzle wall extending from upstream of t h e t h r o a t t o downstream of t h e supersonic t e s t section was provided f o r v i s u a l observation of flow phenomena. NACA RM L50A03a Potential-Flow Design Divergent portion of nozzle.- The steady supersonic p o t e n t i a l flow i n t h e a x i a l l y symmetric divergent portion of t h e nozzle was calculated by t h e metho& of c h a r a c t e r i s t i c s . (see reference 1.) For t h e applicat i o n of t h i s method, a Mach number d i s t r i b u t i o n along the a x i a l c e n t e r l i n e was a r b i t r a r i l y selected. (see f i g . 2 . ) The Mach number increased from 1 . 0 a t t h e t h r o a t t o 1 . 2 a t point A 60 inches downstream of t h e t h r o a t . The calculation then proceeded from t h e assumed values of Mach number along t h e center l i n e and from t h e constant value 1 . 2 along t h e c h a r a c t e r i s t i c through A, marking t h e upstream boundary of t h e uniformflow region. The a x i a l Mach number d i s t r i b u t i o n was chosen with zero a x i a l Mach number gradient at t h e t h r o a t i n order t o be consistent with t h e assumpt i o n of uniform flow a t t h a t p o i n t . The accuracy of t h e step-by-step flow c a l c u l a t i o n s decreased near t h e t h r o a t and t h e Mach number i n t e r v a l s between points of t h e Mach net were reduced. The f a c t t h a t t h e chosen Mach number gradients were small i n the region near t h e t h r o a t was considered favorable t o t h e accuracy of t h e calculation. The c h a r a c t e r i s t i c network f o r t h e flow i n the divergent p o r t i o n of t h e nozzle i s shown i n f i g u r e 3. The numerical calculations were s t a r t e d a t point A and were extended s t e p by s t e p i n t o t h e remainder of the f i e l d . Note t h a t the nozzle boundary was not immediately defined but t h a t t h e network was extended beyond t h e probable position of t h e w a l l s . This method of calculating from the center outward and from l a r g e r t o smaller values of t h e Mach number i s believed t o be more accurate t h a n t h e opposite method of calculation. I n p a r t i c u l a r , attempts t o calculate from a given wall shape t o t h e flow near t h e center l e d t o d i f f i c u l t i e s due t o magnification of t h e inaccuracies inherent i n a step-by-step computing process. Once t h e flow f i e l d had been calculated, t h e Mach numbers and t h e flow angles throughout the f i e l d were known. From t h e flow angles t h e streamlines cquld be obtained by a method suggested by M r . Morton Cooper of the Compressibility Division of t h e Langley Aeronautical Laboratory. The streamline forming t h e e f f e c t i v e boundary of t h e nozzle was assumed t o pass through t h e t h r o a t a t a radius equal t o the geometrical r a d i u s of t h e tunnel decreased by t h e estimated displacement thickness (about 0.23 i n . ) of t h e boundary l a y e r . The increment i n radius of t h i s streamline a t downstream s t a t i o n s was obtained by i n t e g r a t i n g t h e r= fl e it d i d not exceed 0.0175 radian) along a l i n e CD ( f i g . 3) p a r a l l e l t o t h e a x i s OA, Special care i s required t o assure t h e accuracy of t h e i n t e g r a t i o n . The angles used i n t h i s i n t e g r a t i o n should s t r i c t l y have been those l y i n g along t h e streamline i t s e l f . A second approximation t o t h e t r u e streamline was therefore obtained by taking t h e l i n e i n t e g r a l with NACA RM L5OA03a r e s p e c t t o d i s t a n c e p a r a l l e l t o OA of t h e flow a n g l e s along t h e approximate streamline CE obtained by t h e f i r s t i n t e g r a t i o n . This process i s r a p i d l y convergent and a t h i r d approximation CB yielded no f u r t h e r change i n r a d i i . The flow angles used i n t h e s e i n t e g r a t i o n s were c a r e f u l l y determined by i n t e r p o l a t i o n from t h e p o i n t s of t h e Mach n e t . The e f f e c t i v e r a d i i ( t h a t i s , without adjustment f o r boundary-layer d i s placement) determined f o r t h e divergent p o r t i o n of t h e nozzle and f o r t h e supersonic t e s t s e c t i o n a r e given i n t a b l e I . One-dimensional theory was used t o check t h e o v e r - a l l expansion of t h e e f f e c t i v e c r o s s - s e c t i o n a l a r e a of t h e nozzle from t h e minimum s e c t i o n OC ( f i g . 3) where t h e flow i s one-dimensional t o t h e supersonic t e s t s e c t i o n where t h e flow i s again one-dimensional, The o v e r - a l l i n c r e a s e i n nozzle r a d i u s y i e l d e d by t h e one -dimensional t h e o r y d i f f e r e d from t h a t obtained by t h e c h a r a c t e r i s t i c method by l e s s t h a n 0.001 inch. Convergent p o r t i o n of nozzle.- The convergent p o r t i o n of t h e nozzle was designed t o meet t h e requirement of i n c r e a s i n g l y gradual convergence toward t h e t h r o a t , where t h e Mach number u n i t y is-rkached, and t o produce a s h o r t subsonic t e s t s e c t i o n i n t h e v i c i n i t y of t h e t h r o a t . With i n c r e a s e i n Mach number toward u n i t y , t h e flow becomes i n c r e a s i n g l y s e n s i t i v e both t o changes i n c r o s s s e c t i o n of t h e stream tube and t o t h e curvature of t h e s u r f a c e . The entrance l i n e r was t h e r e f o r e desigped with t h e curvature i n t h e d i r e c t i o n of flow decreasing t o zero a t t h e throat. The s e n s i t i v i t y of t h e flow i s such t h a t considerable care was r e q u i r e d t o a s s u r e t h a t sonic speed would a c t u a l l y be a t t a i n e d a t t h e assumed t h r o a t . Adjustment t o allow f o r development of t h e boundary l a y e r was t h e r e f o r e r e q u i r e d . With unif o m flow ( zero pressure g r a d i e n t ) t h e slope of t h e boundary l a y e r was estimated a t 0.0018. I f , however, t h e v e l o c i t y i s i n c r e a s i n g through t h e t h r o a t , t h e boundary-layer t h i c k n e s s w i l l i n c r e a s e l e s s r a p i d l y . I n fac-t, it seems q u i t e p o s s i b l e t h a t a t Mach number u n i t y on t h e supersonic s i d e a zero-gradient flow would be u n s t a b l e . Any a c c i d e n t a l t h i n n i n g of t h e boundary l a y e r would t h e n produce an increment i n Mach number, and t h e accompanying p r e s s u r e g r a d i e n t would produce t h e boundary-layer t h i n n i n g required t o m a i n t a i n t h e Mach number g r a d i e n t . Moreover, t h i s e f f e c t might be progressive so t h a t t h e e f f e c t i v e t h r o a t would move upstream. I n order t o i n s u r e s t a b i l i t y of t h e e f f e c t i v e t h r o a t p o s i t i o n t h e slope of t h e entrance l i n e r a t t h e t h r o a t was taken a s 0.0015 i n s t e a d of t h e value 0.0018 estimated from t h e boundary-layer growth. > curvature, and slowness of convergence and a l s o connects reasonably smoothly with t h e o r i g i n a l t u n n e l l i n e s gives t h e geometric ~ a d i u si n inches a s NACA RM L50A03a where 46.25 i s the geometric radius a t t h e e f f e c t i v e minimum section i n inches ( f i g . 1) and x i s t h e distance i n inches upstream of t h e e f f e c t i v e minimum section. This expression was used f o r calculating t h e r a d i i given i n t a b l e 11. The geometric minimum occurs 30 inches upstream of t h e e f f e c t i v e minimum s e c t ion. Boundary-Layer Compensation The necessity f o r taking account of t h e boundary-layer development has already been pointed out i n connection with t h e design of t h e entrance l i n e r . With supersonic Mach numbers a s low a s t h a t f o r which t h i s nozzle i s designed it i s a l s o imperative t o allow f o r t h e boundaryl a y e r development i n t h e divergent p a r t of t h e nozzle. In t h e absence of experimental data on t h e behavior of t h e turbul e n t boundary l a y e r i n transonic flow, c e r t a i n reasonable assumptions were made. The boundary-layer behavior was assumed t o be e s s e n t i a l l y t h e sane, except f o r d i r e c t e f f e c t s of density changes, a s f o r incomp r e s s i b l e flow; and, j u s t a s with incompressible flow, t h e flow outside t h e boundary l a y e r was assumed t o behave a s i f t h e streamlines near t h e boundary were displaced away from t h e wall by an amount equal t o t h e displacement thickness of the boundary l a y e r . The calculation of displacement-thickness d i s t r i b u t i o n s i s made through use of t h e boundary-layer momentum equation. Through t h i s equation the influence of the outside flow upon the development of t h e boundary l a y e r i s determined. Approximate formulas f o r t h e computation of turbulent-boundary-layer momentum thicknesses i n compressible flows a r e given i n reference 2 . The calculations require a knowledge of t h e Mach and Reynolds number d i s t r i b u t i o n s along t h e tunnel, t h e i n i t i a l boundary-layer condition, and t h e v a r i a t i o n of an important boundaryl a y e r parameter Hc, t h e r a t i o of t h e displacement thickness t o t h e momentum thickness. The displacement thickness i s obtained from t h e momentum thickness by m u l t i p l i c a t i o n with Hc. The v a r i a t i o n of Hc was determined experimentally-from data obtained i n the Langley 8-foot high-speed tunnel during a preliminary nozzle investigation i n which rough wooden nozzles were t e s t e d i n the tunnel. For the conditions e x i s t i n g i n t h e 8-foot tunnel, Rc was found t o vary mainly with Mach number and t o follow approximately the v a r i a t i o n suggested i n r e f e r ence 2 . A more extended discussion of t h i s v a r i a t i o n i s given i n r e f e r ence 3. The nozzle design was f a c i l i t a t e d by taking boundary-layer measurements along t h e wall of t h e o r i g i n a l tunnel. A preliminary check of t h e NACA RM L5OA03a a p p l i c a b i l i t y of t h e calculation methods of reference 2 t o the predict i o n of the boundary-layer development a x i a l l y along the wall of t h e 8-foot tunnel was made by calculating the displacement-thickness growth i n a subsonic l i n e r operating a t a t e s t - s e c t i o n Mach number of 0.85 and comparing the calculated values with measured values of t h e bomdaryl a y e r displacement thickness a t t h e tunnel w a l l ( f i g . 4 ) . I n t h i s preliminary calculation t h e v a r i a t i o n of Hc with Mach number was neglected and a constant value of 1.28 was used. This procedure involved only small e r r o r since t h e v a r i a t i o n of Hc with Mach number up t o a Mach number of 0.85 was not very g r e a t . The agreement between theory and experiment ( f i g . 4) was considered s a t i s f a c t o r y . The c a l c u l a t i o n of t h e d i s t r i b u t i o n of boundary-layer displacement thickness f o r use i n the nozzle design proceeded from a measured value f a r upstream i n t h e contraction cone. (see f i g . 4 . ) I n t h e upstream portion of t h e nozzle, t h e Mach number d i s t r i b u t i o n needed i n t h e calcul a t i o n was determined from the cross-sectional area a t each point i n connection with t h e assumption of uniform a x i a l (one-dimensional) flow a t each section and Mach number u n i t y a t t h e t h r o a t . For such a slowly converging entrance, the assumption of one-dimensional flow involves negligible e r r o r . I n estimating the Mach numbers i n the s e n s i t i v e region near the t h r o a t , t h e previously estimated slope of t h e displacement thickness was taken i n t o account. I n t h e divergent portion of the nozzle, t h e Mach number d i s t r i b u t i o n a t the wall was taken from t h e potential-flow design. The calculated Mach number d i s t r i b u t i o n i s shown i n f i g u r e 5 . The v a r i a t i o n with Mach number of the r a t i o Ec was taken from the r e s u l t s of the preliminary investigations. The calculated course of t h e displacement thickness i s shown i n f i g u r e 6. Note t h a t a decrease i n thickness i s predicted i n t h e region of r a p i d a c c e l e r a t i o n just downstream from the t h r o a t . The experimental data presented i n f i g u r e 6 a r e discussed i n a subsequent section i n connection with t h e r e s u l t s of flow surveys i n t h e nozzle. The geometric radius a t any section of t h e divergent p a r t of the nozzle i s obtained by adding t h e boundary-layer displacement thickness a t t h a t section t o t h e radius determined i n the portential-flow design. The geometric r a d i i so obtained a r e presented i n t a b l e I. NOZZM INSTALLATION I n s t a l l a t i o n of the nozzle a s a p l a s t e r l i n e r inside t h e o r i g i n a l walls of t h e tunnel involved t h e use of s p e c i a l construction materials and methods. A high-strength, quick-setting p l a s t e r , Hydrocal B-11, was selected f o r the construction material a f t e r p r a c t i c a l t e s t s indicated t h a t it was s a t i s f a c t o r y f o r t h e purpose of t h e temporary i n s t a l l a t i o n . The p l a s t e r was very hard and r e s i s t a n t t o chipping and on s e t t i n g increased only s l i g h t l y i n volume. The method used f o r i n s t a l l i n g t h e p l a s t e r l i n e r c o n s i s t e d e s s e n t i a l l y of f a s t e n i n g metal l a t h t o t h e s t e e l w a l l s of t h e t u n n e l (by welding) i n t h e region s e l e c t e d f o r t h e l i n e r i n s t a l l a t i o n and applying p l a s t e r coats t o b u i l d up t h e l i n e r t o t h e proper geometric dimensions. ( s e e t a b l e s I and 11.) A l l l e a k s i n t h e t u n n e l w a l l i n t h e r e g i o n designated f o r t h e l i n e r i n s t a l l a t i o n were stopped (by welding) before t h e p l a s t e r was a p p l i e d . The f i n a l p l a s t e r coat was shaped t o t h e d e s i r e d a x i a l p r o f i l e by means of a template r i g which was designed t o r i d e on metal r i n g s f a s t e n e d s e c u r e l y t o t h e t u n n e l w a l l a t s t a t i o n s 2 f e e t a p a r t a x i a l l y along t h e nozzle l e n g t h . The reference r i n g s were ground a s n e a r l y a s p o s s i b l e t o t r u e c i r c u l a r shape by means of a grinding attachment r o t a t i n g off a r i g i d tube a l i n e d along t h e t u n n e l a x i s of symmetry. The average r a d i i of t h e v a r i o u s reference r i n g s were determined very a c c u r a t e l y , u s i n g t h e c e n t r a l tube a s a reference, and no d e v i a t i o n s of more t h a n 0.004 inch from t r u e c i r c u l a r shape were obtained. This technique of b u i l d i n g up t h e p l a s t e r l i n e r l e f t a t t h e r i n g l o c a t i o n s narrow u n f i l l e d channels which r e q u i r e d f i l l i n g and sanding a f t e r t h e r e s t of t h e nozzle was i n s t a l l e d . F i l l i n g was a l s o r e q u i r e d a t t h e edges of a long narrow window i n s t a l l e d i n t h e t o p of t h e t u n n e l f o r observation of flow phenomena. A d e t a i l view showing s t a g e s of t h e p l a s t e r - a p p l i c a t i o n technique i s given i n f i g u r e 7. I n t h e foreground of t h i s view, metal l a t h i s shown a t t a c h e d t o t h e t u n n e l wall; i n t h e c e n t e r of t h e view, a b a s i c coat of p l a s t e r i s shown a p p l i e d t o t h e metal l a t h ; and i n t h e background, a s t r i p of t h e f i n a l smooth p l a s t e r coat i s v i s i b l e . I n f i g u r e 8, t h e template r i g used f o r shaping t h e f i n a l p l a s t e r coat t o t h e d e s i r e d p r o f i l e between adjoining reference r i n g s i s shown r e s t i n g on t h e t u n n e l f l o o r . A photograph of t h e completed nozzle, a s viewed from downstream, i s given as f i g u r e 9. The accuracy of t h e i n s t a l l a t i o n was of importance p r i m a r i l y i n t h e t h r o a t and divergent p o r t i o n of t h e nozzle. Physical measurement of t h e o v e r - a l l accuracy of t h e nozzle i n s t a l l a t i o n was not f e a s i b l e because of t h e l a r g e amount of time and c a r e f u l work r e q u i r e d f o r such an undertaking. The a x i a l p r o f i l e of t h e nozzle w a l l w a s c a r e f u l l y checked, however, by means of templates of t h e design geometric shape extending from 24 inches upstream of t h e e f f e c t i v e minimum t o 96 inches downstream of t h e e f f e c t i v e minimum s e c t i o n . These checks of t h e a x i a l p r o f i l e by means of templates were made a t 2 -inch i n t e r v a l s around t h e e n t i r e circumference of t h e nozzle, and maxi w a l l shape from t h e design shape d i d not exc maximum deviations i n t h e o r i g i n a l i n s t a l l a t i o n were subsequently reduced (by sanding and f i l l i n g ) t o d e v i a t i o n s of t h e order of 0.003 inch. The f i n i s h e d wall surface, although glazed i n appearance and smooth t o t h e touch (except f o r s l i g h t d i s c o n t i n u i t i e s i n slope a t some r e f e r e n c e r i n g l o c a t i o n s ) was not so f i n e a s t h a t comonly used f o r small NACA RM L5OA03a supersonic nozzles. was very smooth. Relative t o t h e tunnel s i z e , however, t h e surface SURVEYS OF NOZZLF: FLOW Apparatus and Measurements The arrangement shown i n f i g u r e 10 was used f o r t h e measurement of s t a t i c pressures a t t h e wall and near t h e a x i a l center l i n e of t h e nozzle. The s t a t i c - p r e s s u r e o r i f i c e s i n the surfaces of both t h e w a l l and t h e 2-inch-diameter c y l i n d r i c a l axial-survey tube were of 0.031-inch diameter and were i n s t a l l e d normal t o t h e surface. Wall o r i f i c e s were located a x i a l l y 2 inches a p a r t i n t h e t h r o a t and supersonic-flow region and 6 inches a p a r t i n other regions of t h e nozzle. Those i n the c y l i n d r i c a l tube were located 2 inches a p a r t i n t h e t h r o a t and supersonic t e s t section and 6 inches a p a r t elsewhere. Wall o r i f i c e s were i n s t a l l e d 90' a p a r t around t h e circumference of t h e channel a t several a x i a l s t a t i o n s t o permit checks f o r symmetry of the flow. Wall and cylindrical-tube surfaces near s t a t i c - p r e s s u r e o r i f i c e s were kept f r e e of i r r e g u l a r i t i e s Local s t a t i c -pressure measurements by means of o r i f i c e s i n t h e cylindrical-tube and nozzle-wall surfaces were assumed t o be equal t o those outside t h e boundary l a y e r except i n t h e region of shock where pressure changes would occur over an a x i a l distance g r e a t e r a t the surface than outside t h e boundary l a y e r . . Total-pressure measurements i n the subsonic flow upstream of the nozzle t h r o a t were obtained by means of a total-pressure tube i n t h e e l l i p s o i d a l nose a t t h e upstream end of t h e c y l i n d r i c a l tube. ( s e e f i g . 1 0 . ) The t o t a l pressures were assumed t o be correct a s measured and t o apply downstream of t h e s t a t i o n of measurement a s long a s t h e flow remained e s s e n t i a l l y shock f r e e . The c y l i n d r i c a l tube was positioned along t h e a x i a l center l i n e of t h e nozzle so t h a t t h e upstream end of t h e tube was located s u f f i c i e n t l y f a r upstream of t h e t h r o a t t o introduce no appreciable disturbances i n the flow near the e f f e c t i v e minimum section. The tube was maintained i n p o s i t i o n by a r i g i d support system located i n t h e tunnel d i f f u s e r ( f i g . 10) and by sweptback s t a y wires running from t h e wall of t h e cont r a c t i o n cone t o t h e nose of the tube. The tube was capable of a x i a l adjustment t o permit s t a t i c - p r e s s u r e measurements a t i n t e r v a l s a s close a s desired. Cones (of 3' included angle ) equipped with s t a t i c -pre ssure o r i f i c e s and t o t a l - p r e s s u r e tubes were used f o r more d e t a i l e d surveys of t h e flow i n the supersonic t e s t section than could be obtained by use of t h e c y l i n d r i c a l tube. Static-pressure o r i f i c e s were of 0.010-inch diameter 10 NACA RM L5OA03a and were i n s t a l l e d normal t o t h e surface a t 2-inch i n t e r v a l s along the length of t h e cone. O r i f i c e s were a l s o i n s t a l l e d a t angular locat i o n s 90' a p a r t i n t h e cone surfaces t o permit approximate checks f o r symmetry and i n c l i n a t i o n of t h e flow. Total-pressure tubes of 0.010-inch inside diameter were i n s t a l l e d i n cone t i p s which were interchangeable with sharp t i p s normally used with the cones. The cones were capable of a x i a l adjustment t o permit measurements a t a x i a l i n t e r v a l s a s close as desired. S t a t i c pressures measured by means of t h e cones required correction f o r induced v e l o c i t y a t t h e surfaces of t h e cones; but t h i s correction was very s m a l l , corresponding t o a t h e o r e t i c a l l y estimated Mach number increment of the order of 0.001 and was near t h e accuracy of t h e pressure measurements. A l a r g e cone 66 inches long ( f i g . 11) was designed f o r flow surveys very near t h e a x i a l center l i n e of t h e supersonic t e s t section, and an arrangement of two small cones located 180° a p a r t angularly ( f i g . 12) was used f o r surveys a t distances of 3, 7, and 13 inches off t h e center l i n e . S a t i s f a c t o r y precision i n pressure measurements was more d i f f i c u l t t o a t t a i n by means of o r i f i c e s i n cones than by means of o r i f i c e s i n t h e c y l i n d r i c a l tube, because t h e t h i n n e r boundary l a y e r on t h e cones rendered t h e cone surface conditions more c r i t i c a l . The t h i n boundary l a y e r s on t h e cones were considered advantageous, however, f o r pressure measurements i n t h e v i c i n i t y of shocks. Pressures were measured with multiple-tube manometers containing tetrabromoethane. These manometers were photographed simultaneously. The random e r r o r i n t h e pressure measurements was estimated t o be no g r e a t e r than 3 pounds per square f o o t , which i s equivalent t o an e r r o r of l e s s than 0.0033 i n the flow Mach number throughout a Mach number range extending from 0.4 t o 1 . 3 . A shadow system was provided t o supplement the pressure apparatus i n examination of t h e supersonic flow f o r t h e presence of s$.rong d i s turbances. The equipment used f o r producing shadow images due t o changes i n density gradients i n t h e supersonic flow consisted of an intense point-source l i g h t and a condensing l e n s which were used t o p r o j e c t a beam of approximately p a r a l l e l l i g h t rays across t h e nozzle diameter. The shadow equipment w a s made portable f o r g r e a t e r v e r s a t i l i t y i n examination of flow disturbances. Disturbance images were observed on t h e nozzle w a l l opposite t h e observation window. The s e n s i t i v i t y of t h e system was s u f f i c i e n t t o permit the observation of normal shocks a t Mach numbers a s low a s 1.06. The stagnation temperature of t h e flow mixture i n t h e tunnel was measured by means of e l e c t r i c a l - r e s i s t a n c e thermometers located a t several points between t h e t u ~ n e wall l and center l i n e i n t h e low-speed region upstream of t h e entrance cone. The s t a t i c temperature, equivalent NACA RM L5OA03a 11 t o t h e stagnation temperature in t h e low-speed region, w a s assumed t o decrease I s e n t r o p i c a l l y with flow expansion. Apparatus used f o r measurement of pressures and temperature i n t h e boundary l a y e r adjacent t o t h e nozzle w a l l and methods used f o r reduct i o n of t h e measurements a r e described i n reference 3. The measurements reported i n t h i s paper were, with t h e exception of those made during several. runs i n which condensation e f f e c t s were d e l i b e r a t e l y introduced, obtained with s u f f i c i e n t l y high tunnel temperat u r e s t o preclude t h e existence of s i g n i f i c a n t condensation e f f e c t s i n t h e flow. For t y p i c a l tunnel-operation temperatures, t h e Reynolds numbers a t t a i n e d i n t h e Mach number 1.2 t e s t section were approximately 3.8 x 106 per f o o t . Mach numbers were obtained from t h e r a t i o of s t a t i c t o t o t d pressures. Results and Discussion Mach number d i s t r i b u t i o n s . - Mach number d i s t r i b u t i o n s obtained from pressure measurements a t t h e wall and at t h e surface of t h e c y l i n d r i c a l tube along t h e center l i n e of t h e nozzle f o r both subsonic and supersonic operation a r e presented i n f i g u r e s 13 and 14. These r e s u l t s indicated t h a t with subsonic operation t h e flow i n t h e t h r o a t region of t h e nozzle was very uniform and s u i t a b l e f o r subsonic t e s t i n g purposes. An e s s e n t i a l l y zero-gradient region e x i s t e d i n t h e flow over a considerable length i n t h e v i c i n i t y of t h e t h r o a t f o r Mach numbers up t o 0.97, but above 0.97 a s t h e Mach number approached u n i t y t h e gradients i n t h e downstream p o r t i o n of t h i s region gradually increased. (see f i g . 13. ) The flow i n t h e upstream portion of t h i s subsonic t e s t s e c t i o n was uniform up t o Mach numbers a s high a s 0.99; and a t t h i s 1 Mach number a model 8 inches long and 1- inches i n diameter was success3 f u l l y t e s t e d with negligible interference from t h e tunnel walls. The length of t h e uniform t e s t region was such a t any Mach number t h a t with fineness r a t i o s about 6 t h e s i z e of t h e model %hat could be t e s t e d was l i m i t e d by choking r a t h e r than by t h e length of the t e s t section. With supersonic operation t h e experimental Mach number d i s t r i b u t i o n i s seen t o be i n excellent agreement with t h e design d i s t r i b u t i o n ( f i g s . 13 and 1 4 ) . The f a c t t h a t t h e experimental p o s i t i o n of t h e t h r o a t ( ~ a c hnumber u n i t y ) i s within an inch of t h e design p o s i t i o n i s regarded a s p a r t i c u l a r l y s i g n i f i c a n t . A comparison of t h e a c t u a l d i s t r i b u t i o n obtained i n t h e contraction cone or convergent portion of t h e nozzle with one-dimensional theory, which includes calculated boundary-layer-displacement e f f e c t s , i s presented i n f i g u r e 15. Near t h e t h r o a t region of the nozzle t h e agreement between t h e t h e o r e t i c a l 12 NACA RM L5OA03a Mach number d i s t r i b u t i o n and t h a t measured along t h e contraction-cone c e n t e r l i n e and w a l l was e s p e c i a l l y good. This agreement i n d i c a t e s t h a t t h e flow a t t a i n e d near t h e minimum s e c t i o n was p r a c t i c a l l y onedimensional and f r e e of appreciable induced v e l o c i t i e s . The agreement became i n c r e a s i n g l y poor w i t h d i s t a n c e upstream of t h e t h r o a t r e g i o n l a r g e l y because of induced v e l o c i t i e s b r o u a t about by i n c r e a s i n g l y r a p i d changes of t h e contraction-cone r a d i i . The g e n e r a l l y f a v o r a b l e agreement between t h e o r y and experiment i n t h e c o n t r a c t i o n cone appeared t o v a l i d a t e t h e use of one-dimensional flow r e l a t i o n s i n t h e d e s i g n of g r a d u a l l y converging channels f o r subsonic flow. I n order t o o b t a i n a more a c c u r a t e i n d i c a t i o n of t h e c h a r a c t e r of 1 t h e flow, p r e s s u r e measurements were taken a t z-inch a x i a l increments near t h e c e n t e r l i n e of t h e divergent p a r t of t h e nozzle. The c o r r e sponding Mach number d i s t r i b u t i o n i s presented i n f i g u r e 16. These measurements were obtained by moving t h e c y l i n d r i c a l survey tube ( f i g . 10) a x i a l l y at 4- i n c h increments between runs f o r e i g h t successive runs. The flow near t h e a x i s i n t h e divergent p o r t i o n of t h e nozzle and i n t h e supersonic t e s t s e c t i o n i s seen t o be f r e e of l a r g e di'sturbances. The maximum flow d i s t u r b a n c e s i n t h e supersonic t e s t s e c t i o n were equivalent t o d e v i a t i o n s of 0.02 from t h e design Mach number of 1 . 2 . The Mach number v a r i a t i o n with d i s t a n c e o f f t h e c e n t e r l i n e , and p a r t i c u l a r l y t h e tendency of t h e flow disturbances t o become concent r a t e d at t h e c e n t e r , w a s i n v e s t i g a t e d by means of t h e survey cones ( f i g s . 11 and 1 2 ) . The l a r g e r cone ( f i g . 11) could be moved p a r a l l e l t o t h e nozzle a x i s t o p l a c e p r e s s u r e o r i f i c e s from 0 . 1 inch t o 1 . 5 inches off t h e a x i s a t any s t a t i o n . Mach numbers obtained with t h i s cone i n two p o s i t i o n s a r e compared i n f i g u r e 17 with those obtained from t h e c y l i n d r i c a l tube ( o r i f i c e s 1 i n . o f f c e n t e r l i n e ) . The comparison i s a f f e c t e d by t h e l a c k of p r e c i s i o n of t h e cone measurements and by a change, with time between t e s t s , i n t h e disturbance a t t h e 77-inch s t a t i o n ; but w i t h i n t h e accuracy of t h e d a t a no c o n s i s t e n t v a r i a t i o n i n t h e Mach number within 1.5 inches of t h e c e n t e r l i n e can be d e t e c t e d . With t h e cone mounting arrangement of f i g u r e 12, t h e Mach number d i s t r i b u t i o n could be obtained a t 3, 7, and 1 3 inches o f f t h e c e n t e r l i n e . This arrangement w a s used t o t r a c e t h e extension from t h e c e n t e r l i n e outward of disturbances near t h e 75-inch s t a t i o n . I n t h e two cases i n v e s t i g a t e d (two i n t e n s i t i e s of t h e disturbance a s shown i n f i g s . 18 and 1 9 ) t h e disturbance i s seen t o decrease, a s expected, from t h e c e n t e r outward. Considerable s c a t t e r p r e s e n t i n t h e f i r s t of t h e s e cone measurem~ntswas reduced (downstream of t h e 7 3 . 5 - i n . s t a t i o n a t 7 i n . off t h e c e n t e r l i n e , f i g . 1 9 ) by improvement of t h e cone s u r f a c e . These d i s t u r b a n c e s followed t h e Mach l i n e s of t h e flow and became broader outward from t h e c e n t e r l i n e , and because of t h i s reason a s NACA RM L5OA03a w e l l as because of t h e tendency t o become concentrated a t t h e c e n t e r , t h e y a r e believed t o be due not t o shock waves but t o gradual convergence of Mach l i n e s of compression. The Mach number d i s t r i b u t i o n s a t 7 and 1 3 inches off t h e c e n t e r l i n e may be compared i n f i g u r e 18 with those c a l c u l a t e d by t h e c h a r a c t e r i s t i c s method s t a r t i n g from t h e experimental d i s t r i b u t i o n a t 1 inch o f f t h e c e n t e r l i n e . From t h e s e i n v e s t i g a t i o n s , t h e flow appears t o be more uniform elsewhere t h a n a t the center. From t h e s e surveys and from shadowgraph observations, t h e flow i n t h e t e s t s e c t i o n appears t o be f a i r l y uniform and f r e e of shocks, a conclusion which i s f u r t h e r supported by t h e agreement between t h e experimental and design Mach number d i s t r i b u t i o n s . I f g r e a t e r uniformity of t h e Mach number d i s t r i b u t i o n t h a n t h a t e x i s t i n g near t h e c e n t e r l i n e i s r e q u i r e d f o r any p a r t i c u l a r t e s t , t h e model can be placed i n an o f f - c e n t e r p o s i t i o n . By t h e procedures hereinbefore described, a c i r c u l a r nozzle of s i z e comparable t o t h e 8-foot high-speed t u n n e l supersonic nozzle f o r Mach number 1 . 2 can e v i d e n t l y be designed t o produce a s a t i s f a c t o r i l y uniform supersonic flow. E f f e c t s of w a l l i r r e g u l a r i t i e s on flow uniformity.- The supersonic f l o w i n t h e nozzle immediately a f t e r i n s t a l l a t i o n was not so smooth a s d e s i r e d ( c i r c u l a r symbols, f i g . 20) and a l i m i t e d amount of time was spent i n attempting t o improve t h e flow. It w a s found t h a t t h e flow d e v i a t i o n s measured near t h e nozzle c e n t e r l i n e could be t r a c e d t o i r r e g u l a r i t i e s i n t h e wall shape by use of t h e c a l c u l a t e d c h a r a c t e r i s t i c s network ( f i g . 3 ) . The use of t h i s network f o r l o c a t i n g t h e p o i n t s of o r i g i n of flow d i s t u r b a n c e s w a s made p o s s i b l e by t h e c l o s e agreement of t h e a c t u a l and design flows. Careful checks of t h e w a l l shape by means of a x i a l - p r o f i l e templates i n regions where flow d i s turbances were suspected t o o r i g i n a t e i n d i c a t e d small d e v i a t i o n s from t h e design shape. These d e v i a t i o n s u s u a l l y c o n s i s t e d of shallow bumps and depressions, sometimes axisymmetrical and sometimes l o c a l i z e d , i n t h e nozzle wall. I n each of s e v e r a l i n s t a n c e s where w a l l i r r e g u l a r i t i e s were reduced by sanding bumps and f i l l i n g depressions, t h e a s s o c i a t e d flow d i s t u r b a n c e s were observed t o have decreased. Deviations of t h e a c t u a l nozzle p r o f i l e from t h e design p r o f i l e , a s determined by means of a x i a l - p r o f i l e templates, were reduced from rt0.011 inch t o 90.005 inch i n a region extending from 24 inches upstream of t h e e f f e c t i v e minimum t o 96 inches downstream of t h e e f f e c t i v e minimum s e c t i o n . Figure 2G shows a comparison of t h e measured Mach number d i s t r i b u t i o n s a x i a l l y along t h e w a l l and near t h e c e n t e r l i n e of t h e nozzle before and a f t e r r e d u c t i o n of t h e wall-prof i l e d e v i a t i o n s ; a n o t i c e a b l e improvement i n t h e flow i s evident, e s p e c i a l l y near t h e c e n t e r l i n e a t a s t a t i o n 75 inches downstream of t h e e f f e c t i v e minimum s e c t i o n where t h e deviat i o n from t h e design Mach number ( 1 . 2 ) was reduced t o about one-half of t h e o r i g i n a l d e v i a t i o n . Further improvement of t h e flow was cons i d e r e d p o s s i b l e by a d d i t i o n a l work on t h e i n s t a l l a t i o n accuracy, 14 NACA RM L5OA03a although exact agreement of a c t u a l and design flow d i s t r i b u t i o n s could not be expected because of p o s s i b l e e r r o r i n t h e boundary-layer p r e d i c t i o n and because of p o s s i b l e p e r i o d i c flow disturbances not due t o w a l l irregularities . An i n d i c a t i o n of t h e r e l a t i v e l y small bump dimensions r e q u i r e d t o produce severe flow disturbances was obtained by f a s t e n i n g a 0.030-inchdiameter s t r i n g around t h e nozzle w a l l a t an a x i a l s t a t i o n 30 inches downstream of t h e e f f e c t i v e minimum s e c t i o n and observing i t s e f f e c t on t h e ~ u p e r s o n i cflow. A strong compression disturbance followed by a s t r o n g expansion ( f i g . 2 1 ) , with d e v i a t i o n s of a s much a s 0.13 from t h e disturbance-free flow of Mach number 1.2, was produced near t h e nozzle a x i s . The disturbance, which was strong near t h e nozzle a x i s , w a s observed a s a weak compression and accompanying expansion at i t s i n t e r s e c t i o n with t h e w a l l i n t h e downstream p a r t of t h e supersonic t e s t secti-on. (See f i g . 21.) Small i r r e g u l a r i t i e s of t h e nature of roughness, cracks i n t h e p l a s t e r surface, and small l o c a l d i s c o n t i n u i t i e s i n slope produced no n o t i c e a b l e e f f e c t on t h e flow. This behavior i s believed t o be p a r t i a l l y due t o t h e masking e f f e c t of t h e t h i c k boundary l a y e r and p a r t i a l l y due t o t h e randorn n a t u r e of t h e s e disturbances, a s c o n t r a s t e d w i t h t h e a x i a l l y symmetrical disturbance produced by t h e string. , Boundary-layer development.- An attempt was made by means of boundary-layer surveys t o check t h e c a l c u l a t e d displacement t h i c k n e s s e s a t various p o s i t i o n s along t h e nozzle w a l l ( f i g . 6 ) . Although i n some cases t h e experimentally determined values were i n good agreement with t h e c a l c u l a t e d values, i n o t h e r s considerable divergence occurred. Moreover, values of t h e displacement t h i c k n e s s obtained a t t h e same time and a t t h e same a x i a l p o s i t i o n b u t a t d i f f e r e n t angular p o s i t i o n s cln t h e w a l l of t h e nozzle f a i l e d t o agree among themselves. S e v e r a l p o s s i b l e reasons f o r t h e s e divergence-s include l o c a l accumulations of boundary-layer a i r due t o l a c k of p e r f e c t symmetry i n t h e p r e s s u r e d i s t r i b u t i o n s , l o c a l i z e d l e a k s i n t o t h e t u n n e l upstream of t h e measuring p o s i t i o n , and v a r i a t i o n of s t a g n a t i o n temperature (assumed c o n s t a n t ) through t h e boundary l a y e r . An a n a l y s i s of t h e boundary-layer v e l o c i t y p r o f i l e s obtained i n t h i s i n v e s t i g a t i o n i s contained i n reference 3. The success of t h e o v e r - a l l design i n producing t h e design Mach number d i s t r i b u t i o n s , p a r t i c u l a r l y i n t h e v i c i n i t y of t h e t h r o a t , i n d i c a t e s t h a t t h e assumptions made i n t h e design a s t o t h e behavior of t h e t u r b u l e n t boundary l a y e r i n t r a n s o n i c flow and a s t o i t s e f f e c t on t h e o u t s i d e flow a r e a t l e a s t approximately c o r r e c t . I f t h e changes i n boundary-layer displacement thickness had been neglected i n t h e design, t h e nozzle would have been expected t o produce a Mach number of about 1.18 i n s t e a d of 1 . 2 0 . NACA RM L50AO3a OPERATIONAL CHARACTERISTICS E f f e c t s of Humidity and Heat Transfer Because t h e low-speed p a r t of t h e t u n n e l was open t o t h e atmosphere, care was r e q u i r e d t o prevent flow disturbances due t o condensat i o n i n t h e high-speed, low-temperature p a r t of t h e nozzle. Adverse condensation e f f e c t s were prevented by allowing t h e t u n n e l t o become heated, a method t h a t was q u i t e e f f e c t i v e i n winter when s t a g n a t i o n temperatures not above 180' F were r e q u i r e d but was somewhat inconvenient i n summer when t h e r e q u i r e d s t a g n a t i o n temperatures might reach 230' F. The s t a g n a t i o n temperature was c o n t r o l l e d by a d j u s t i n g annulus around t h e t u n n e l i n t h e t h e amount of a i r exchange through low-speed s e c t i o n , Condensat i o n shocks, which have been t h e source of some d i f f i c u l t y i n o t h e r supersonic tunnels, could be prevented according t o r e f e r ence 4 by l i m i t i n g supercooling t o l e s s t h a n 54' F. I n t h e supersonic nozzle h e r e i n described, however, no condensation shock could be d e t e c t e d e i t h e r from p r e s s u r e d i s t r i b u t i o n s o r from shadowgraph observat i o n s , even though a t times t h e nominal supercoolihg was allowed t o exceed 54' F. On t h e o t h e r hand, f o g could u s u a l l y be observed i n t h e nozzle. The f o g was most evident i n t h e cooler region near t h e w a l l where, because of t h e incomplete mixing of t h e cooling air with t h e remainder of t h e a i r i n t h e tunnel, t h e temperature might be a s much a s 50' F l e s s t h a n t h a t a t t h e c e n t e r . The reason f o r t h i s behavior i s believed t o be t h a t i n a continuous-circuit t u n n e l such a s t h e Langley 8-foot high-speed t u n n e l t h e s o l i d o r l i q u i d p a r t i c l e s , and p o s s i b l y ions, c a r r i e d around i n t h e a i r stream a r e s u f f i c i e n t l y numerous t o provide n u c l e i f o r condensation. Moreover, i n such a l a r g e nozzle, t h e r a t e s of temperature change a r e s u f f i c i e n t l y ' small t o permit slow condensation (fog formation) on t h e s e n u c l e i , a p o s s i b i l i t y which i s suggested i n r e f e r e n c e 5 . The 54' F supercooling i s t h e r e f o r e never even approached, so t h a t t h e cataclysmic process of formation and growth of molecular n u c l e i which i s responsible f o r t h e condensation shock cannot occur. The slow condensation process produces only a small e f f e c t on t h e Mach number d i s t r i b u t i o n s , and t h i s e f f e c t i s d i s t r i b u t e d r a t h e r t h a n concentrated a s i n t h e case of t h e condensation shock. I n order t o i n v e s t i g a t e t h i s e f f e c t , t h e nozzle was operated with varying humidity conditions. The corresponding Mach number d i s t r i b u t i o n s a t t h e wall and near t h e c e n t e r of t h e nozzle a r e shown i n f i g u r e 22, where t h e r e l a t i v e humidity i n t h e low-speed s e c t i o n of t h e t u n n e l i s increasing from runs 1 t o 4. The Mach number a t which t h e estimated s a t u r a t i o n temperature i s reached i s i n d i c a t e d f o r each case. The Mach number i s seen t o decrease with increasing condensation throughout t h e nozzle. 16 NACA RM L5OA03a This r e s u l t was a t f i r s t surprising because heat addition, due t o the condensation, increases the Mach number i n subsonic flow but has t h e opposite e f f e c t i n supersonic flow. It must be remembered, however, t h a t the amount of condensation i s not uniform throughout the nozzle but i s increasing with increasing Mach number (decreasing temperature). Tne amount of condensation i s therefore g r e a t e r a t the t h r o a t than i n any subsonic p a r t of the nozzle; but the Mach number a t the t h r o a t cannot exceed unity. The mass flow i s therefore reduced throughout the subsonic p a r t of t h e nozzle. The amount of the reduction i n Mach number a t any s t a t i o n i n the subsonic p a r t due t o the reduction i n mass flow exceeds the increase due t o condensation a t t h a t s t a t i o n because t h e condensation a t the t h r o a t i s always g r e a t e r . I n t h e supersonic region, t h e Mach numbers a r e reduced because the amount of condensation i s everywhere g r e a t e r than a t the t h r o a t . Another e f f e c t between runs 1 and 4 ( f i g . 22) i s the movement of t h e e f f e c t i v e t h r o a t approximately 7 inches downstream. Such an e f f e c t might be due t o a time l a g i n condensation, but it i s believed due t o t h e influence of heat t r a n s f e r on the boundary-layer development. Because of t h e decreasing stagnation temperature between runs 1 and 4, t h e r e l a t i v e l y increasing heat t r a n s f e r i n t o t h e tunnel increases t h e r a t e of growth of t h e boundary-layer displacement thickness. I n the very s e n s i t i v e region near t h e t h r o a t , t h i s e f f e c t may be s u f f i c i e n t t o s h i f t t h e e f f e c t i v e t h r o a t the observed distance downstream. Such a s h i f t requires l e s s than 0.00014 increase i n t h e slope of the boundaryl a y e r displacement thickness. The flow near the center of t h e nozzle i s influenced by condensat i o n i n t h e cooler region near t h e w a l l . This e f f e c t i s evident i n f i g u r e 23, which shows the dependence of t h e Mach number i n t h e t e s t s e c t i o n on t h e temperature r e l a t i v e t o s a t u r a t i o n temperature. Note t h a t the supercooling a t t h e wall i s much g r e a t e r than t h a t a t t h e center. I n s p i t e of the f a c t t h a t t h e design Mach number on t h e center l i n e i s t h e same a t t h e 90-inch s t a t i o n (B" i n f i g . 3) a s a t t h e 60-inch s t a t i o n (A i n f i g . 3 ) the decrement due t o condensation i s much g r e a t e r a t the 90-inch s t a t i o n ( f i g . 23). Thi.s e f f e c t i s due t o t h e progressive condensation i n t h e region near t h e walls, f o r the flow i n t h i s region a f f e c t s t h a t downstream along t h e Mach l i n e s . Wall Interference f o r a Typical Transonic-Airplane Model I n order t o obtain an estimate of t h e maximum fuselage length, f o r a t y p i c a l transonic-airplane model, which could be t e s t e d f r e e of wall interference e f f e c t s i n the Mach number 1 . 2 nozzle, calculations were NACA RM L5OA03a made of the flow p a t t e r n about a simple body of revolution located a t t h e a x i s of symmetry i n t h e supersonic t e s t section. This body cons i s t e d of a cone of revolution, whose angle (35' included angle) was i d e n t i c a l with t h e nose angle of t h e model fuselage, followed by a c y l i n d r i c a l afterbody whose diameter (approx. 3.75 i n . ) was equal t o t h e maximum diameter of the model. The flow calculations depended, f o r t h e most p a r t , on the method of c h a r a c t e r i s t i c s but the use of some approximate theory was a l s o necessary because of t h e existence of subsonic flow near t h e cone. The r e s u l t s of t h e calculations a r e shown i n f i g u r e 24. Tests of t h e transonic-airplane model yielded t h e nozzlewall Mach number d i s t r i b u t i o n shown i n f i g u r e 24, which indicated a measured shock s l i g h t l y upstream of t h e calculated nose-shock l o c a t i o n a t t h e w a l l . The measured shock appeared a s a gradual compression because of the t h i c k boundary l a y e r a t t h e nozzle wall. The i n t e r s e c t i o n of t h e r e f l e c t e d shock and t h e body could not be calculated because of the occurrence of subsonic flow behind t h e shock i n t h e region of i n t e r s e c t i o n , but t h e maximum. fuselage length was estimated t o be about one tunnel radius. Consideration of t h e i n t e r f e r e n c e problem by making use of t h e free-stream Mach l i n e s y i e l d s nonconservative r e s u l t s a s i s shown i n f i g u r e 24. No measurements were available t o determine t h e a x i a l l o c a t i o n of t h e r e f l e c t e d shock a t t h e center of t h e tunnel downstream of t h e model fuselage. E f f e c t s of Flow Nonunifomities on Model Forces I n order t o obtain p r a c t i c a l information concerning t h e e f f e c t s of flow disturbances on model force measurements, a complete model of a transonic airplane was investigated i n t h e supersonic t e s t s e c t i o n when t h e flow disturbance a t the 75-inch s t a t i o n on t h e a x i a l center l i n e produced a deviation of a s much a s 0.05 from the t e s t - s e c t i o n Mach number of 1.2 ( f i g . 19). The a x i a l l o c a t i o n of t h i s moderately strong flow disturbance was varied with respect t o t h e model by changing t h e a x i a l l o c a t i o n of t h e model along t h e center l i n e of t h e t e s t section; and model f o r c e s were measured with t h e flow disturbance located i n several regions near the wing and t a i l surfaces. The r e s u l t s of t h i s investigation, reported separately i n reference 6, indicated t h a t a t Mach number 1 . 2 no s i g n i f i c a n t changes of l i f t , drag, and pitchingmoment c o e f f i c i e n t s f o r t h e given model were produced by flow nonuniformities equivalent t o Mach number decrements of t h e order of 0.05 or l e s s a t t h e a x i s of symmetry and extending over an a x i a l distance of 2 o r 3 inches o r 6 t o 10 percent of t h e model length. Reference 6 a l s o contains experimental d a t a which indicate t h a t t h e f l u c t u a t i n g normal shock i n t h e stream a t the downstream end of t h e supersonic t e s t s e c t i o n has no s i g n i f i c a n t e f f e c t on model f o r c e s u n t i l it approaches t h e region of t h e model base and t a i l surfaces. NACA RM L3OA03a Power Requirements The power required t o operate t h e nozzle i s shown i n f i g u r e 25. Additional power d a t a a r e included from investigations i n t h e diffusing portion of a l i n e r o r i g i n a l l y i n s t a l l e d i n the tunnel t o f a c i l i t a t e t e s t i n g at high subsonic speeds and from t h e preliminary rough wooden nozzle t e s t s . The apparent s c a t t e r i s due t o t h e wide v a r i a t i o n i n conditions under which the data were obtained. For t h e p l a s t e r nozzle operating a t Mach number 1 . 2 the power given, about 12,500 horsepower, i s t h a t required f o r maintenance of the supersonic flow i n t h e t e s t section. This value was obtained i n winter; with the higher operating temperature required f o r avoiding condensation e f f e c t s i n summer, t h e power required f o r the same Mach number would be somewhat g r e a t e r . I n general, the Mach number values above 1 . 2 were maintained over only short distances, m d the power values may therefore be somewhat l e s s than would be required f o r t h e production of a t e s t region a t t h e same Mach numbers. I n t h e case of t h e o r i g i n a l tunnel with subsonic l i n e r and a l s o f o r the rough wooden nozzles, shock waves e x i s t i n g i n t h e flow upstream of t h e terminal normal shock may have a f f e c t e d the power required. Because t h e Mach number i s i n most cases not constant over t h e cross section of t h e tunnel, t h e Mach number corresponding t o any given power value may a l s o depend on the p o s i t i o n a t which t h e Mach number i s obtained. The power absorbed by t h e strut-and-survey tube was estimated not t o exceed 850 horsepower. The estimated power required because of t h e normal shock terminating the supersonic flow i s shown i n f i g u r e 25 f o r comparison. The shock power a t Mach number 1 . 2 i s s t i l l small and i s only a minor p a r t of t h e t o t a l power. With increasing Mach number, t h e shoclr-power curve and t h e course of t h e experimental power values tend toward convergence. This behavior i s t o be expected i f t h e d i f f u s e r flow i s not spoiled by t h e shock, because with increasing Mach number the d i f f u s i o n through t h e normal shock exceeds by an increasing amount the preceding expansion i n the nozzle, so t h a t decreasing d i f f u s i o n i s required of t h e d i f f u s e r . A s pointed out i n reference 3, the flow d i d not separate behind t h e normal shock terminating the supersonic flow with Mach number 1 . 2 . The e q e r i m e n t a l power data may be compared with nozzle-empty estimates made without consideration of difyerences i n tunnel geometry and Reynolds number from information presented i n references 7 t o 9 . The powir required t o operate t h e 8-foot high-speed tunnel was cons i d e r s b l y l e s s than esttm8ted from the f i ~ s two t of these references ( f i g . 25). The upper curve i n f i g u r e 25 was computed f o r a d i a b a t i c compression from blower pressure r a t i o s given i n reference 7; a tunnelf a n e f f i c i e n c y of 80 percent was assumed. The curve from reference 8 was obtained ,for t e s t - s e c t i o n pressures representative oS those i n t h e 8-foot high-speed tunnel during operation. Reference 9, which became available a f t e r completion of t h i s investigation, l e a d s t o a 19 NACA RM L5OA03a power estimate i n good agreement with t h e present experimental d a t a ( f i g . 2 3 ) . The power estimates contained i n reference 9 were based on d i f f u s e r - e f f i c i e n c y t e s t r e s u l t s from a number of wind tunnels including a high-speed subsonic tunnel l a r g e r than t h e 8-foot highspeed tunnel; i n reference 9 c e r t a i n reasonable assumptions were made regarding t h e v a r i a t i o n of t o t a l - p r e s s u r e l o s s e s with Mach number. C ONCLUSI9NS 1. A l a r g e , approximately 8-foot-diameter, supersonic nozzle of c i r c u l a r cross section f o r Mach number 1 . 2 was made t o produce a t e s t region of s a t i s f a c t o r i l y uniform flow. 2. Considerable care, including compensation f o r boundary-layer development, was required i n the design and construction, p a r t i c u l a r l y i n t h e region of t h e t h r o a t . 3. Significant improvement of t h e nozzle flow was achieved by reducing i r r e g u l a r surface waviness by amounts of the order of 0.006 inch i n height. 4. Experimental Mach number d i s t r i b u t i o n s i n t h e nozzle were i n excellent agreement with t h e design d i s t r i b u t i o n s . The flow i n t h e supersonic t e s t section was f r e e of shocks and ot' a degree of uniformity s a t i s f a c t o r y f o r aerodynamic t e s t i n g ; deviations from the design Mach number a t the center l i n e d i d not exceed 0.02. 5 . The design f e a t u r e s leading t o the supersonic t e s t s e c t i o n were consistent with t h e production i n t h e t h r o a t region of a subsonic t e s t section of s a t i s f a c t o r i l y uniform flow f o r Mach numbers a s great a s 0.99. The length of the uniform t e s t region was such a t any Mach number t h a t with fineness r a t i o about 6 t h e s i z e of t h e model t h a t could be t e s t e d was l i m i t e d by choking r a t h e r than by t h e length of t h e t e s t s e c t i o n . 6. Flow i r r e g u l a r i t i e s , which were propagated along Mach l i n e s , tended t o become concentrated near the a x i s of symmetry. 7. Small surface i r r e g u l a r i t i e s of t h e nature of roughness, cracks i n t h e p l a s t e r surfaces, and small l o c a l i z e d d i s c o n t i n u i t i e s i n slope produced no noticeable e f f e c t on t h e flow and were therefore concluded t o be masked by t h e t h i c k boundary l a y e r . An axisymmetrical 0.030-inchdiameter bump around the w a l l i n t h e divergent portion of t h e nozzle produced a l a r g e disturbance corresponding t o a Mach number deviation of 0.13 a t t h e a x i s . NACA RM L5OA03a 8. I n t h i s l a r g e nozzle, no evidence was found of t h e e x i s t e n c e of a condensation shock. Slow condensation occurred and produced a d i s t r i b u t e d e f f e c t on t h e Mach numbers. 9. The power r e q u i r e d f o r supersonic o p e r a t i o n was i n s u b s t a n t i a l agreement with t h e smallest of s e v e r a l e s t i m a t e s obtaiiled from p r e v i o u s l y published information. 10. Except f o r t h e d i r e c t e f f e c t s of d e n s i t y changes, t h e t u r b u l e n t boundary l a y e r i n t r a n s o n i c flow behaved i n e s s e n t i a l l y t h e sane manner a s f o r incompressible flow; i t s e f f e c t on t h e o u t s i d e flow w a s equival e n t t o a displacement of t h e streamlines near t h e w a l l by a n amount equal t o t h e boundary-layer displacement t h i c k n e s s . Langley Aeronautical Laboratory National Advisory Committee f o r Aeronautics Langley Air Force Base, V a . NACA RM L5OA03a 1. Ferri, Antonio: Elements of Aerodynamics of Supersonic Flows. Ch. XIII. The Macmillan Co., 1949. 2. Tetervin, Neal: Approximate Formulas for the Computation of Turbulent Boundary-Layer Momentum Thicknesses in Compressible , Flows. NACA ACR ~ 6 ~ 2 21946. 3. Tulin, Marshall P., and Wright, Ray H.: Investigation of Some Turbulent-Boundary-Layer Velocity Profiles at a Tunnel Wall with Mach Numbers up to 1.2. NACA RM L9H29a, 1949. 4. Oswatitsch, Kl. : Formation of Fog in Wind Tunnels and Its Influence on the Investigation of Models. Reps. and Translations No. 459, British M.A.P. vzlkenrode, June 1946. 5. Oswatitsch, Kl. : The Formation of Fog in High-Speed and Supersonic Tunnels. Reps. and Translations No. 948, British M.A.P. ~Slkenrode,Sept. 1, 1947. 6. Ritchie, Virgil S. : Effects of Certain Flow Nonuniformities on Lift, Drag, and Pitching Moment for a Transonic-Airplane Model Investigated at a Mach Number of 1.2 in a Nozzle of Circular Cross Section. NACA RM L9E20a, 1949. 7. Ackeret , J. : High-Speed Wind Tunnels. NACA TM 808, 1936. 8. Crocco, Luigi: High-Speed Wind Tunnels. Translation No. 366, Materiel Command, U. S. Army Air Corps, July 30, 1943. 9. Goethert, Bernhard: Power Requirements ttnd Maximum Reynolds Number in Transonic Wind Tunnels Having a Maximum Mach Number of 2.0. 5564, Air Materiel Command, Army Air Forces, March 25, AAF No. 1947 a~allof tunnel d i f f u s e r . 34 36 38 40 42 44 46 48 50 52 54 32 30 24 26 28 20 22 4 6 8 10 12 14 16 18 2 o Distance downstream of e f f e c t i v e minimum section, x (in. ) 46.2500 46.2543 46.2574 46.2602 46.2620 46.2631 46.2669 46.2741 46.2870 46.3054 46.3280 46.3540 46.3827 46.4142 46.4470 46.4810 46.5157 46.5507 46.5855 46.6203 46.6532 46.6860 46.71.69 46.7470 46.7798 46.8043 46.8302 46.8530 radius, r (in. ) Geometric Effective radius, r ' (in. ) Distance downstream of e f f e c t i v e minimum section, x (in. ) COORDINATES FOR DIVERGENT PORTION OF TEE MACH NUMBER 1.2 N0ZZI;E Geometric radius, r (in. ) 0 u l t+ 12 2 &* P, W \%AT % -- ------------------------- ------- 46.7820 46.6001 46.6157 46.6295 46.6422 46.6532 46.6621. 46.6700 46.6764 46.6819 46.6863 46.6898 46.6922 46.6940 46.6951 46.6960 46.6964 46.6966 46.6967 46.6967 46.6967 46.6967 46.6967 Effective radius, r ' (in.) NACA RM L5OA03a COORDINATES FOR CONTRACTION CONE OR CONVERGENT PORTION O F THI3 MACH NUKBER 1 . 2 NOZZLE Distance upstream of e f f e c t i v e minimum section, x (in. ) Geometric radius, r (in. ) NACA RM L5OA03 a CU rn * G r-! 0 .ri $2 P I!. G @ a rn ! iad a, @ Piri ld r-! 2 -$rn @ d m -P a, cd d f2@0 G X N .A .&-I r-! 0 N J NACA RM L 5 O A 0 3 a '4 v) Q) c .y 3 I 3.. c G#Ik F 6. 3 Q B 'h l \ 0 3 X 0 7 I ' Q b l k $ 3 I \ I I I o 12 1 0 I .? 1 % I e Ib - Figure 4. Comparison of calculated and measured boundary-layer displacement thicknesses a t the tunnel wall with subsonic l i n e r i n s t a l l e d i n the t h r o a t region. Mach number i n l i n e r t e s t section, 0.85. NACA RM L5OA03a I. 3 1.2 I .I 1.0 '2 .9 -.c .8 Q 9 F3 '7 .6 -50 /I ---------------- / -- / *5 .4 /' / .3 / 7 .2 / / / / // .I / I osoo I 400 --I // 300 200 /oo 0 I I /OO A x i a l distance from e f f e c t i v e minimum section, x , in. - Figure 5.- Calculated d i s t r i b u t i o n of Mach number a x i a l l y along t h e e n t i r e l e n g t h of t h e c o n t r a c t i o n cone and nozzle. I 200 NACA RM L5OA03a. NACA RM L5OA03a NACA RM L50A03a NACA RM L 5 O A 0 3 a Figure 9.- The completed temporary plaster nozzle for Mach number 1.2, as viewed from downstream. "///////////////h I . . . I............. I .... . ..... .....' .... . .... , .. , ,\ Figure 1 0 . - Arra.ngement f o r measuring t o t a l and s t a t i c p r e s s u r e s near t h e a x i a l c e n t e r l i n e and s t a t i c p r e s s u r e s a t t h e w a l l of t h e nozzle. " / ,......... Stafic -pf essure orificesin p / w s f e r wall Sf u f i c - p r e s s u r e o r i f i c e s in c y l i n d r i c q l f u b e Figure 11.- Cone (3O included angle) f o r measuring t o t a l and s t a t i c pressures along t h e a x i a l center l i n e of t h e supersonic t e s t section. a z 5.. NACA RM L 5 O A 0 3 a . .-- Figure 13.: Mach number distributions obtained from static-pressure measurements (at surface of cylindrical tube) axially along the nozzle center line for subsonic and supersonic flows. NACA RM L5OA03a 41 42 NACA RM L 5 0 A 0 3 a 2A +'8 M al d A 0 -I= rl "jg Arl rl k rl I cd rl .rl X cd cd .rl -P FI m a, d 4J 0 0 .rl pl +, 5 a, 2k 5 -P F: m -I= .rl 4 a b 83 @ "'g -5 2 z 8; rl-P 6 d -P 0 d v 8 a, *rl J2 k -P %% E aO, '2 !.rl !Em ha, .rl -P k d cd a, F4 8 U u NACA RM L50A03a NACA RM L50AQ3a .gure 18.-Mach number distributions obtained from pressure measurements at approximately 1, 7, and 13 inches off the axial center line of the supersonic test section with a slight dfsturbance in the flow. Much line f o r Experimen f Cone A Cone B 0 Cy//'ndr;ca/ fube NACA RM L 5 O A 0 3 a NACA RM L 5 O A 0 3 a 2 - , in. Figure 22.- Introduction of humidity effects in the Mach number distribution by insufficient heating of the flow mixture. x f ~ u m i d i f yeffecfa neqliqible) Dis fame from design effective minimum sec +ion, " U xI d--- WU// A f. 60 90 onches downsfream o f effec five minimum section) Ax.ia/ locafion Figure 23.- Effect of supercooling on indicated Mach numbers a t the wall and near the center l i n e of the supersonic t e s t section. Difference bef ween safupafion f emperclf ure and femperafure C Y ~s f a f i o n , fsdurdfian-f, O F 0- Near cenfer Sfafions uf which / W c h number meusuremenfs were obfained z Ca W E \jl 2 3- 2 51 NACA RM L50A03a 6'4 8 ' h ' /k'zb'&'& ' 3 k j ' & ' 4 ! + ' 4 k 1'sh.' 5 k 1 6 b DisSonce downstreurn of model nose, x, in. Figure 24.- Calculated flow p a t t e r n about a cone of r e v o l u t i o n with c y l i n d r i c a l afterbody and comparison of c a l c u l a t e d and measured shock l o c a t i o n s a t t h e nozzle wall. NACA RM LfSOA03a Subsonic l i n e r / , / , 1 / / / / / / / 1 1 1 / 1 1 1 1 / / / 1 / 1 1 / / 1 1 1 1 , r 1 ~ ~ ~ 1 ' Rough wooden noz z /e y Subsonic / i n e r / / - / I / / / / / / / / " / / / / / 1 / ~ / r / r / J x / ~ ~ , x , , , , Mach number /. 2 ~ o z /ze Experimental data from 8-foaf high -speed funne/ Subsonic liner o Tunnel em f y ; M at center of f y n n e l S t r u t m difuser; M 4f center of f u n n e l R o ~ g hwooden nozzle and subsohic liner at center o f f u n n e l o S t r u f in diffuserj d S f r u t ~ndiTu.ser; at f ~ / n n e lw a l l fl Mach number 1.2 M O Z Z I ~ . M at nozzle wall M at cen f e r o f nozz le M 4f n o z z l e w a l l F i m e 25.- Power r e q u i r e d f o r t r a n s o n i c o p e r a t i o n of t h e Langley 8-foot high-speed t u n n e l .
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