Paweł Lindstedt, Karol Golak Premises of Parametrical Assessment of Turbojet Engine in Flight Regulation Condition During Ground Test PREMISES OF PARAMETRICAL ASSESSMENT OF TURBOJET ENGINE IN FLIGHT REGULATION CONDITION DURING GROUND TEST Paweł LINDSTEDT*, Karol GOLAK* *Faculty of Mechanical Engineering, Engineering Bialystok University of Technology, ul. Wiejska 45 C, 15-351 351 Bialystok, Bialystok Poland [email protected], [email protected] Abstract: The article presents the theoretical bases of new ew parametrical method of turbojet engine technical condition assessment. In this method, engine technical condition is described by one (in other methods four are used) comprehensive model (binding engine input i – signals p2 and mp and engine output - n and p4 signals) with unique feature, that engine operation quality during ground groun tests will provide necessary data on its performance in flight. The changes occurring in turbojet engine during its exploitation will be measurable by comparison of standard model with parameters obtained from experiment (ground test). Key words: Regulation, Computer Simulation, Turbine Jet Engine, Parametric Diagnostics, Ground Tests 1. INTRODUCTION Proper regulation of turbine turbojet engines as well as other objects is a necessary condition for safe usage admission. CurCu rently, in process of engine performance signals courses and their quality indicators values are researched in precisely determined moments during ground tests. Such method of engine perforperfo mance assessment is unreliable due to differences between environment (temperature, erature, pressure) influencing engine during ground tests and in flight as well as impossibility to imitate noises, usually unknown, affecting engine in flight during ground tests. This may cause a situation where proper regulation during ground tests may not provide sufficient utilitarian value for engine in flight. Hence the necessity of finding new researching method allowing engine performance determined during ground tests to provide data on its performance in flight. One of such methods is comprecompr hensive ve (simultaneous analysis of four basic signals resulting from engine operation), parametrical (engine performance is described by 32 parameters) method of turbojet engine regulation condition assessment. 2. THEORETICAL HEORETICAL BASIS OF PARAMETRICAL ASSESSMENT OF AIRCRAFT RCRAFT ENGINE REGULATION CONDITION DURING GROUND TESTS REFLECTING ITS STATE IN FLIGHT be solved by transforming signals into system parameters such as amplification coefficients, time constants. Obtained parameters allow to assess the value of other, unknown parameters that occur in flight. Simplified diagram of engine rotational speed regulation regu system is presented on Fig. 1. Fig. 1. Simplified diagram of aircraft engine regulation system: GS- engine transfer function, GR – regulator trans function, w – input function, u – signal of influence of regulator onto object, object z – interference, y – applied signal (e.g. rotational speed), speed) x – object incentive signal, e – deviation signal In order to assess the engine operation, o transfer functions of closed-loop loop system for an input function HW (1) (ground tests) and of closed-loop loop system for interference HZ (2) in flight tests (Pełczewski, 1980; Piety, 1998): Currently, during aircraft regulation condition assessment, quality indicators of engine signals courses determined during ground tests are of major significance. Howeverr these are often inadequate to in flight indicators due to noise and environment changes. Hence the need occurred to supplement the quality indicators of signals courses determined during ground tests with additional parameter – regulation potential, obtained obta from equation of state binding system operation qualityy and its it technical condition. (Balicki and Szczeciński, 2001; Gosiewski and Paszkowski, 1995; Lindstedt 2002, 2009). Noticeably, this problem may 44 ೄ ೃ ೄ ೃ ೄ ೄ ೃ (1) (2) Noticeably system ground test transfer function may be multimult plied by controller transfer function reciprocal GR of given test, and thus, by transfer functions determined during ground tests, obtain the transfer function describing engine in flight. ∙ ೃ (3) This gives base for assessment assessm of regulation conditions of turbine turbojet engine in flight based on its ground tests (Lindstedt 2002, 2009). acta mechanica et automatica, vol.6 no.1 (2012) 3. THEORETICAL FUNDAMENTALS FOR JOINT CONSIDERATION OF ENGINE REGULATION CONDITION ASSESSMENT MODELS Four basic signals n – rotational speed, p2 – pressure behind the compressor, mp- mass intensity of fuel flow, p4 – pressure in engine nozzle, are considered in process of engine regulation condition assessment (Fig. 2) (Lindstedt, 2009; Staniszewski, 1980; Szczeciński, 1965; Szevjakow, 1970). ܩ௦ (= )ݏ ∆ ∆ ∆ ∆ (13) Using inverse Laplace transform following is determined: (Osiowski, 1981; Szabatin, 2000). ݃௦ ሺݐሻ ∗ ∆ସ ∗ ∆ଶ = ∆݊ ∗ ∆݉ (14) As seen from dependences (13), (14), one comprehensive engine model exists that corresponding to 4 classical models applied hitherto in engine regulation condition assessment process. This model is a transfer function (13) or dependence of courses n and mp tangle (14). Tangle model (14) is difficult to solve. Model (13) is more suitable for further analysis. In case of adopting model in form of transfer function (13), transition can be made from space of variable s to space of frequency ω, hence obtaining ability to analyze signals basing on power densities and cross power densities for signals recorded during engine test. Transfer function Gkompleks(jω) argument may be determined from dependence (13): ܩ݃ݎܣ௦ ሺ݆߱ሻ = ∆߮ = ∆߮ ସ − ∆߮ (15a) Fig. 2. Engine regulation diagram (where W – intake, S – compressor, KS – combustion chamber, T – turbine, D – nozzle, outlet, 1,2,3,4,5 – characteristic sections) ܩ݃ݎܣ௦ ሺ݆߱ሻ = ݃ݎܣ (15b) Each relation between main signal, described by following transfer functions, are researched in order to assess engine performance (Balicki, Szczeciński, 2001, Lindstedt, 2002): ∆ ܩଵ = ܩଵ = ∆ (5) ∆ ܩଶ = ܩଶ = (4) ∆ ∆ (6) ∆ ∆ (7) ∆ Assumingly, model in form of four transfer functions might be reduced to one comprehensive model with desired feature that allows engine performance determined during ground tests to provide data on its quality in flight. After removing output signals ∆n and ∆p4 from equations (4)÷(7), the following is obtained: ∆ ܩଵ ଵ = ∆ ܩଶ ଶ = ∆ (8) ∆ (9) Subsequently, input signals ∆mp and ∆p2 are removed and the following is obtained from equations (4)÷(7) as well: ∆ ܩଵଵ = ∆ ܩଶଶ = ∆ (10) ∆ (11) In the end, model is created in form of quotient of relations of output signals transform to relation of input signals transform: ܩ௦ ሺݏሻ = ீ ீ = ீ ீ (12) Subsequently, transfer function Gkompleks(jω) modulus square may be determined: |ܩ௦ ሺ݆߱ሻ|ଶ = = (16) where: S – power spectral density or cross power spectral density, A2(ω) – amplification square, φ(ω) – phase shift. Signals power S spectral density functions is determined basing on their correlation functions with Fourier transform applied. Therefore, when courses n(t), p4(t), p2(t) and mp(t) are known, determination of their correlation and cross correlation functions and, subsequently, power spectral densities and cross power spectral densities should prove no difficulty. In the end, transfer function Gkompleks(jω) and, then, signals amplification square | Gkompleks(jω) |2 might be determined. Similarly, basing on cross power spectral density, phase shift ∆߮ is determined (ܣଶ and ∆߮ being values physically interpretable). (Osiowski, 1981; Szabatin, 2000). 4. COMPREHENSIVE, PARAMETRICAL ANALYSIS OF ENGINE REGULATION CONDITION BASING ON ENGINE EXPLOITATION RESEARCH Recorded courses of input and output signals of turbojet engine are shown in Fig. 3. and Fig. 4. (Pawlak et al., 1996). Additionally, assumption is made that DProb course corresponds with signal mp course, signal P4 with signal p4, signal N with signal n and P2 with signal p2. Ranges for determination of amplification value | Gkompleks(jω) |2, as well as phase shift ∆߮ were determined dividing signal N onto sections as seen in Fig. 5. and Tab. 1. Taking dependences (10) and (12) into consideration, the following is obtained: 45 Paweł Lindstedt, Karol Golak Premises of Parametrical Assessment of Turbojet Engine in Flight Regulation Condition During Ground Test autocorrelation and cross-correlation correlation functions, bilateral Fourier transform was used. Subsequently uently engine models in form of amplification | Gkompleks(jω) |2 and phase shift ∆రమು during ground test were determined in general form of: | | ఴ ఴ ళ ళ ల ల ఱ ఱ ర ర య య మ మ భ బ య మ ఴ ఴ ళ ళ ల ల ఱ ఱ ర ర య మ భ (19) ∆రమು | ఴ ఴ ళ ళ ల ల ఱ ఱ ర ర య య మ మ భ బ ర య మ ఴ ఴ ళ ళ ల ల ఱ ఱ ర ర య మ భ (20) Fig. 3. Courses of normalized engine input signals (signal observation time 350 – 500 [s]) Fig. 5. Courses of normalized engine output signals (signal observation time 350 – 500 [s]) Changes occurring in engine during its exploitation may be determined termined by determining percentage values of each δ parameter (24) deviation from approximate µ (21) for each signal course types (Fig. 4.) and comparing them to variability coefficient v (22) presented as a percentage and calculated for standard deviations σ(23), 2σ and 3σ. Fig. 4. Courses of normalized engine output signals (signal observation time 350 – 500 [s]) Tab. 1. Signal n ranges for beginning and end of signal course types Signal n range for the beginning of signal <0,0.33> <0,0.33> (0.33,0.67> (0.33,0.67> (0.67,1> (0.67,1> Signal n range for the end of signal (0.33,0.67> (0.67,1> <0,0.33> (0.67,1> <0,0.33> (0.33,0.67> Signal type 1 2 3 4 5 6 (21) ∙ 100% ∙ 100% (22) (23) (24) where: x – parameter a, b, c or d; l – parameter number. Results are presented as percentage of regulation potential for each parameter. Recorded characteristics of basic signals n(t),, p4(t), p2(t) i mp(t) were divided onto sections according ng to assumptions presented in table 1. Hanning window was put on each of obtained sections. For obtained signal courses autocorrelations and cross correlacorrel tions of signals n and p4 as well as p2 and mp were calculated. Obtained charts of autocorrelations and cross-correlations correlations were approximated with precision of R2>0.995 995 (described by determinadetermin tion coefficient) using 4 degree polynomials in general form of: (17) (18) In order to determine function spectral power from obtained 46 ∑ సభ ∙ 100% (25) Results of undertaken research in form of regulation potential of parameters from 5 tests for each of six signal types are prepr sented in Tab. 2. for amplification as well as in Tab. 3. for phase shift. Engine condition is described by 34 parameters with specific value. For various courses, different configurations and parameter values are obtained. During consecutive tests with identical propr gram, parameters values should remain unchanged. Regulation changes applied during engine ground test, expressed as change of regulator transfer function reciprocal 1/GR may be introduced into model and ultimately allow determination of engine parameparam ters in flight. acta mechanica et automatica, vol.6 no.1 (2012) Tab. 2. A2 model parameters type 1 2 3 4 5 6 nr 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 a0 43 128 86 271 -29 297 62 40 77 24 110 -14 24 276 103 299 42 38 58 64 152 154 149 -100 146 57 45 124 282 -8 a1 158 59 114 -64 234 -97 153 152 121 171 85 222 174 -72 90 -98 150 173 126 149 48 46 51 300 54 181 137 103 -92 172 a2 40 160 85 253 -38 297 27 60 79 37 117 -27 29 268 114 291 64 11 100 35 152 154 149 -100 146 0 76 77 292 55 a3 166 9 118 -33 240 -93 195 117 126 154 86 227 169 -70 87 -68 110 212 59 187 49 46 51 300 55 205 119 137 -91 130 a4 16 249 71 180 -15 286 -3 113 52 52 69 25 38 297 72 188 146 -36 205 -4 151 155 149 -100 145 30 60 49 299 62 a5 195 -67 145 187 40 -84 169 73 183 159 178 -76 51 171 176 191 -13 201 -28 149 151 150 150 -100 149 -90 178 88 158 165 a6 104 50 95 -27 277 234 186 99 -28 9 57 261 157 -31 56 -57 125 186 33 214 49 47 51 300 53 259 71 144 -46 73 a7 18 250 69 179 -16 284 -6 117 49 56 65 27 43 298 67 173 150 -34 216 -4 151 153 149 -100 147 19 69 44 296 71 a8 247 -43 149 29 118 -94 149 104 173 168 199 -71 79 90 202 -15 54 260 34 168 49 48 51 300 52 -81 172 63 171 175 b1 2 0 63 245 190 193 223 9 109 -34 60 249 182 -21 30 202 18 141 -51 191 130 96 157 -87 204 255 45 177 -14 37 b2 184 220 129 -37 4 45 -43 200 72 226 138 -47 17 225 167 3 184 55 251 7 62 81 45 295 16 -53 154 20 215 163 b3 46 -50 85 219 201 64 263 0 164 10 71 240 186 -37 40 188 14 153 -51 196 144 134 153 -99 168 246 48 188 -20 39 b4 81 291 86 34 8 261 -15 152 10 93 86 7 5 278 123 37 190 25 249 -1 53 57 48 300 42 47 116 -49 253 133 b5 218 -74 150 64 143 -92 148 98 179 167 205 -69 88 77 199 39 19 244 1 196 149 149 150 -100 151 -84 168 71 175 170 b6 -59 139 42 233 145 276 136 49 51 -12 37 270 159 12 22 242 34 96 -43 171 50 48 50 300 52 272 37 154 5 32 b7 82 292 82 35 9 276 0 134 15 75 79 15 14 287 106 35 184 25 253 3 151 152 149 -100 148 20 130 -40 245 144 b8 237 -55 156 41 121 -94 147 105 176 167 200 -72 83 89 200 2 44 258 19 177 49 48 51 300 52 -81 167 64 181 169 a3 188 -4 101 -17 233 -100 161 142 147 150 94 237 144 -71 96 -44 84 219 36 204 144 127 155 -98 173 213 118 150 -85 105 a4 18 247 51 190 -6 300 40 61 51 49 64 20 47 297 72 169 150 -31 219 -7 56 90 46 294 14 14 60 46 295 84 a5 172 -29 207 -13 163 -100 153 142 152 153 180 -93 103 141 169 91 32 251 -36 162 52 47 47 300 53 -79 174 59 178 169 a6 70 67 -35 270 128 262 172 19 28 19 58 280 119 -18 61 114 33 177 -52 228 148 139 153 -100 159 259 67 154 -36 56 a7 25 269 46 158 2 300 44 58 49 49 62 24 49 298 68 121 162 -23 242 -2 86 90 85 155 83 0 72 43 289 96 a8 179 -5 190 -39 175 -100 151 145 151 152 191 -81 128 75 187 -44 90 248 43 164 111 109 113 53 114 -76 170 52 178 175 b1 89 -26 71 282 85 257 174 -7 56 20 69 248 176 -32 39 241 22 127 -43 153 43 11 56 292 97 237 87 179 -47 44 b2 99 249 115 -66 102 111 -84 215 102 155 125 -42 20 240 157 -39 179 70 244 46 156 180 146 -96 114 -33 110 18 250 156 b3 125 -84 115 221 122 -87 209 100 147 131 89 222 192 -57 55 233 19 138 -46 156 45 30 52 298 75 219 104 188 -59 48 b4 34 292 30 105 39 299 33 68 49 51 52 87 -15 285 91 -10 184 38 251 36 153 161 149 -99 137 145 -12 10 265 91 b5 179 -18 193 -26 173 -100 152 143 152 154 192 -81 136 71 183 22 40 261 4 172 49 48 50 300 54 -78 175 56 176 170 b6 39 102 21 293 45 276 142 5 56 21 41 284 129 17 30 263 34 95 -32 139 150 145 151 -100 154 263 51 164 -11 33 b7 39 296 36 88 41 300 44 59 48 49 47 92 -2 290 74 -4 176 36 258 34 86 88 85 158 83 130 8 -11 269 104 b8 179 -12 193 -32 172 -100 151 145 152 152 190 -82 129 77 186 -14 75 255 14 169 112 110 113 50 115 -76 166 52 187 170 Tab. 3. Regulation potential for ∆ϕ model type 1 2 3 4 5 6 nr 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 a0 27 95 111 279 -12 300 54 47 54 46 100 -15 45 283 87 300 54 42 43 61 60 69 43 298 29 64 34 93 293 16 a1 178 84 85 -69 222 -100 150 151 146 153 94 228 150 -76 104 -98 134 174 132 157 141 130 156 -98 171 181 141 129 -97 145 a2 15 152 115 250 -32 300 44 53 54 48 109 -37 54 271 103 284 85 4 108 19 58 71 45 298 29 -5 75 58 291 81 47 Paweł Lindstedt, Karol Golak Premises of Parametrical Assessment of Turbojet Engine in Flight Regulation Condition During Ground Test REFERENCES 5. SUMMARY Comprehensive model for turbojet engine regulation condition assessment was executed. This model allows calculating amplification |Gkompleks(jω)|2 and phase Shift ∆߮ , that may be physically interpreted. Engine condition is described by 34 parameters of specific value, assuming various configurations for different ground tests signal courses. Obtained parameters present regulation condition of turbojet engine. Changes in engine occurring during its exploitation are expressed as parameters |Gkompleks(jω)|2 and ∆߮ changes and by changes of regulator adjustment. Parameters of ground model and regulations may be the basis to determine engine in flight model according to dependence HZ=HW·1/GR. 1. Balicki W., Szczeciński S. (2001), Diagnozowanie lotniczych silników odrzutowych, Wyd. Nauk. Instytutu Lotnictwa, Warszawa. 2. Bendat J. S., Piersol A. G. (1976), Metody analizy i pomiaru sygnałów losowych, PWN, Warszawa. 3. Gosiewski Z., Paszkowski M. (1995), Globalny wskaźnik diagnostyczny turbinowego silnika odrzutowego, III Krajowa Konferencja Diagnostyka techniczna urządzeń i systemów nr 328/95, Wyd. ITWL, Warszawa. 4. Lindstedt P. (2002), Praktyczna diagnostyka maszyn i jej teoretyczne podstawy, Wyd. Nauk. ASKON, Warszawa. 5. Lindstedt P. (2009), Possibilities of assessment of the potential of Aircraft Engines, Solid State Phenomena, Vols 147-149/2009, Trans Tech Publications, Switzerland. 6. Osiowski J. (1981), Zarys rachunku operatorowego, WNT, Warszawa. 7. Pawlak W. I., Wiklik K., Morawski J. M. (1996), Synteza i badanie układów sterowania lotniczych silników turbinowych metodami symulacji komputerowej, Wyd. Nauk. Instytutu Lotnictwa, Warszawa. 8. Pełczewski W. (1980), Teoria sterowania, WNT, Warszawa. 9. Piety K. R. (1998), Method for determining rotational speed from machine vibration data, United States Patent no. 5,744,723, US. 10. Staniszewski R. (1980), Sterowanie zespołów napędowych, WKŁ, Warszawa. 11. Szabatin J. (2000), Podstawy teorii sygnałów, WKŁ, Warszawa. 12. Szczeciński S. (1965), Lotnicze silniki turbinowe, MON, Warszawa. 13. Szevjakow A. (1970), Awtomatika awiacionnych i rakietnych siłowych ustanowok, Maszinostrojenije, Moskwa. This work was realized within the Dean’s Projects: Paweł Lindstedt W/WM/4/2009, Karol Golak W/WM/9/2011 in Faculty of Mechanical Engineering on Bialystok University of Technology. . 48
© Copyright 2026 Paperzz