Nuclear Instruments and Methods in Physics Research B 234 (2005) 441–457 www.elsevier.com/locate/nimb Low energy sputtering of nickel by normally incident xenon ions X.W. Zhou *, H.N.G. Wadley, S. Sainathan Department of Materials Science and Engineering, School of Engineering and Applied Science, University of Virginia, 116 Engineers Way, Charlottesville, VA 22903, USA Received 11 June 2004; received in revised form 14 February 2005 Available online 18 April 2005 Abstract New sputter deposition processes, such as biased target ion beam deposition, are beginning to be used to grow metallic superlattices. In these processes, sputtering of a target material at ion energies close to the threshold for the onset of sputtering can be used to create a low energy flux of metal atoms and reflected neutrals. Using embedded atom method potentials for fcc metals and a universal potential to describe metal interactions with the inert gas atoms used for sputtering, we have used molecular dynamics simulations to investigate the fundamental phenomena controlling the emitted vapor atom and reflected neutral fluxes in the low energy sputtering regime. Detailed simulations of low energy, normally incident Xe+ ion sputtering of low index nickel surfaces are reported. The sputtering yield, energy and angular distributions of sputtered atoms, together with the reflection probability, energy and angular distributions of reflected neutrals were deduced and compared with available experimental data. The average energy of sputtered metal atoms can be controllably reduced to 1–2 eV as the Xe+ ion energy is reduced to 50–100 eV. Normally incident Xe+ ion sputtering in this energy range results in reflected Xe energies that are narrowly distributed between 2 eV and 6 eV. These fluxes are ideally suited for the growth of metallic multilayers. 2005 Elsevier B.V. All rights reserved. PACS: 79.20.R; 71.15.D Keywords: Sputtering; Molecular dynamics 1. Introduction * Corresponding author. Tel.: +1 434 9825672; fax: +1 434 9825677. E-mail address: [email protected] (X.W. Zhou). Nanoscale multilayers have many important applications. For instance, Cr/Sc multilayers are critical X-ray optics materials [1] that can be used 0168-583X/$ - see front matter 2005 Elsevier B.V. All rights reserved. doi:10.1016/j.nimb.2005.02.016 442 X.W. Zhou et al. / Nucl. Instr. and Meth. in Phys. Res. B 234 (2005) 441–457 for microscopy [2], astronomy [3], lithography [4] and microanalysis [5]. Multilayers composed of ferromagnetic metal layers separated either by thin conductive metal or dielectric (tunneling barrier) layers are giant magnetoresistive (GMR) [6–8] and are being used for read head sensing [9,10] and magnetic random access memory (MRAM) [11–13]. The performance of devices utilizing these metallic multilayers are optimized by minimization of both the interfacial roughness and interlayer mixing at each interface within the multilayer stack [1,14–17]. These metallic superlattices have been grown by a wide variety of vapor deposition techniques [1,6,17,18]. Hyperthermal processes such as magnetron sputtering and ion beam deposition (IBD) that utilize metal atoms with average translational energies of several electron volts or more have been found to produce better multilayers than those made by molecular beam epitaxy (MBE) where the vapor atoms have energies of around 0.1 eV [19]. Numerous efforts have sought to experimentally optimize the IBD process for growth of GMR multilayers [18,20,21]. The best GMR films were obtained when the energy of the inert gas ions used for sputtering lay between 500 eV and 700 eV. In this ion energy range, the average kinetic energy of the atoms sputtered from the target is close to or greater than 10 eV [22]. Atomistic simulations of multilayer growth indicate that hyperthermal atom impacts activate surface flattening mechanisms resulting in smoother growth surfaces [23–25]. However, as the impact energy is increased, significant interlayer mixing by an impact induced atomic exchange (layer alloying) mechanism begins to occur [23–25]. Reflected (inert gas) neutrals and assisting ion fluxes have been shown to induce similar effects [26]. These simulations indicated that the best tradeoff between interfacial roughness and interlayer mixing occurs at an atom impact energy of 2– 3 eV [24], in agreement with the experiments [17]. Atomistic simulations also indicate that further improvements in film perfection are possible if the atoms are modulated from a low (<1 eV) to a higher (5–10 eV) energy during the growth of each layer [23–25]. The use of a low energy to deposit the first few monolayers of a new material layer reduces mixing at the interface, but at the expense of forming high roughness. Switching to a higher energy as the layer thickness increases enables the layer surface to be flattened without intermixing at the now buried interface. Implementation of the deposition concepts identified by the simulations requires a process where the metal and the reflected neutral atom energy can be controlled in the 1–5 eV range. The average metal atom kinetic energy in conventional (700–2000 eV ion energy) IBD appears to be much higher than the ideal energy predicted by atomistic simulations. Reducing the ion energy is expected to decrease the average metal atom energy. However, the use of ion energies below 300 eV results in ion beam de-focusing (which causes overspill contamination by sputtering of the target holder and chamber walls) and a reduction in the deposition rate due to a reduction of sputtering yield (which results in increased contamination by residual gas species) [27]. A recently developed biased target ion beam deposition (BTIBD) technique has sought to extend the IBD process to a much lower ion energy range by resolving both the overspill contamination and deposition rate problems [28]. Preliminary studies of the growth of GMR multilayers using BTIBD at an ion energy of 300 eV has resulted in significantly improved GMR properties compared to identical multilayers grown using conventional IBD with an ‘‘optimized’’ ion energy of 600 eV [27]. The ion bombardment of a metal surface creates energetic reflected (inert gas) neutrals in addition to sputtered metal atoms [29–32]. These neutrals can potentially reach the growth surface, altering the structure and hence the properties of the deposited films [33]. They can also reach other hardware, such as chamber walls, where they sputter off undesired materials that contribute to contamination. The metal and reflected neutral fluxes created by very low ion energy bombardment of a target are not as well understood as those of conventional sputtering, which has been widely studied since the 1950s [34–37]. A complete characterization of the fluxes includes the sputtering yield, reflection (inert gas neutral) probability X.W. Zhou et al. / Nucl. Instr. and Meth. in Phys. Res. B 234 (2005) 441–457 and the energy/emission angular distributions of both fluxes. For practical applications, such as X-ray optics [1] and GMR devices [9], many different materials (Sc, Cr, Ta, Ni, Fe, Cu, Co, etc.) are involved. In principle, a characterization of the sputtering fluxes of all of these materials is required for each ion species, ion incident energy and incident angle of practical interest. The experimental collection of this sputtering data is difficult and prohibitively time consuming. An alternative atomic scale simulation approach is used here to explore the sputtering of nickel by xenon ions. The wide availability of compatible interatomic potentials for the many metals [23,38] and sputtering gases [39] makes the approach readily extendable to other systems of interest. Our simulation approach extends considerably past theoretical efforts to understand and simulate the sputtering of metals by inert gas ion bombardment. In sputtering, the impinging ions transfer their energy and momentum to the target atoms upon collision. These primary knock-on target atoms then transfer their energy and momentum to other atoms via secondary recoils. This process repeats until a near surface atom receives a sufficiently high, outwardly-directed impulse that it overcomes its binding to the surface and is sputtered. A major advance in the theoretical analysis of sputtering was made by Sigmund in the 1960s [40]. His analytical theory assumed that sputtering proceeded by a linear collision cascade mechanism. High speed computing subsequently enabled linear-cascade sputtering processes to be simulated using Monte Carlo techniques and a binary collision approximation. These frequently utilized Monte Carlo methods include the codes MARLOWE [41] and TRIM [42,43]. They have a well developed physical picture behind them and often give a good representation of experimental results [43]. However, these methods suffer from several drawbacks. First, they need a number of ad hoc input parameters that cannot be obtained fundamentally. For instance, the results of simulations are very sensitive to the surface binding energies [42,43], which are poorly defined and often need to be modified to match experimental sputtering data [44]. Second, the simulations cannot address 443 the phenomena outside the linear-cascade regime, such as cluster sputtering and the occurrence of high energy density (spike) zones. The binary collision approximation has also been found to fail at low incident energies [45,46]. Finally, these Monte Carlo approaches are not easily extended to alloyed or compound targets or to cases where more complex sputtering molecules or particles are used. The emergence of increasingly high fidelity interatomic potentials and computationally efficient molecular dynamics (MD) algorithms led to a widespread interest in the use of MD methods for investigations of sputtering [47–49]. In MD simulations, atom positions are deduced using NewtonÕs equation of motion where the interaction among all the atoms is treated simultaneously. MD therefore better captures the physics of sputtering. The applicability of MD approaches to sputtering has been limited in the past by high computational cost arising from (a) the large computational crystal that must be used to encompass the heat zone generated during a sputtering event, (b) the very short time step that must be used to correctly reflect both the lattice vibration and the energetic particle bombardment and (c) the duration of the sputtering processes, which can be significant compared to the time step. Modern desktop computers now enable MD simulations to handle 5000 or more atom crystals and allow real time simulation periods that exceed the time duration of low ion energy sputtering events (typically <2 · 1012 s) [47]. MD has been used to simulate the sputtering during hyperthermal (5–400 eV) Ne, Ar and Xe atom impacts on crystalline Cu surfaces [50]. Here we use an MD approach to simulate the sputtering of low index ({1 1 1}, {1 1 0} and {1 0 0}) nickel (target) surfaces by normally incident, low energy xenon ions. The sputtering yield, the energy and angular distributions of the sputtered nickel atoms, together with the reflection probability, the energy and angular distributions of the reflected xenon atoms are all quantified for xenon ion incident energies between 50 eV and 1000 eV. Time-resolved simulations are also used to show mechanisms of low ion energy sputtering. 444 X.W. Zhou et al. / Nucl. Instr. and Meth. in Phys. Res. B 234 (2005) 441–457 2. Computational methods 2.1. Interatomic potentials Realistic MD simulations require high fidelity interatomic potentials to calculate interatomic forces. For metal systems, especially the fcc transition metals such as nickel, the embedded atom method (EAM) potential originally developed by Daw and Baskes has been widely used [51]. In addition to pair potentials, EAM potentials include an embedding energy term, which effectively incorporates the local environment dependence of atomic interactions and allows for a realistic description of interatomic binding near defective lattice regions, such as free surfaces and interfaces. EAM has been shown to correctly predict the energy distribution of high ion energy sputtered atoms [52]. The standard EAM functions of nickel determined by Foiles et al. [53] were used here for the sputtering simulations. The cut-off distance chosen for the potentials (4.95 Å) was larger than the third neighbor spacing in nickel (4.31 Å). This ensured a realistic representation of the energetics specific to fcc structures, including the stacking fault energy. Sputtering occurs when atoms escape the surface by overcoming the surface binding energies. The binding energies for the {1 1 1} Ni surface were calculated using the EAM potential. The binding energy for a single Ni adatom on top of the {1 1 1} surface is about 3.3 eV. The binding energy for a Ni atom in the {1 1 1} surface plane is about 5.4 eV. An energy barrier is associated with the outward motion of a Ni atom in the next plane below the surface. This energy barrier is about 7.0 eV. A pairwise universal potential [39] was used to describe interactions between inert gas ions and metal atoms. In the universal potential, the pair energy (in unit eV), Eij, between two atoms i and j, can be expressed as: Eij ¼ 14.4 4 ZiZj X bk exp½ck rij ðZ i0.23 þ Z j0.23 Þ; rij k¼1 ð1Þ where Zi and Zj are atomic numbers of species i and j, rij is the separation distance between i and j (in unit Å), and coefficients b1 = 0.181, b2 = 0.5099, b3 = 0.2802, b4 = 0.02817, c1 = 6.8323, c2 = 2.0113, c3 = 0.8600, c4 = 0.4303. The coefficients of the universal potential have been fitted to experimental data for low energy ion bombardment of solid surfaces [39] and hence well represent the interactions between atoms of a solid surface and inert gas atoms/ions in the vapor phase. 2.2. Molecular dynamics model The sputtering of three low index nickel surfaces {1 1 1}, {1 1 0} and {1 0 0} was studied, Fig. 1(a)–(c). Periodic boundary conditions were used in the x- and z-directions and free boundary conditions were used in the y-direction. Trial runs were carried out to determine the crystal sizes that reasonably encompassed the lattice distortion zone caused by the highest energy ion impacts studied. The crystal with the {1 1 1} surface has 48 (224Þ planes in the x-direction, 20 (1 1 1) planes in the y-direction and 28 (220Þ planes in the z-direction. The crystal with the {1 1 0} surface has 20 (0 0 2) planes in the x-direction, 34 ð220Þ planes in the y-direction and 28 (2 2 0) planes in the z-direction. The crystal with the {1 0 0} surface has 20 (2 0 0) planes in the x-direction, 24 (0 2 0) planes in the y-direction and 20 (0 0 2) planes in the z-direction. To prevent ion impact induced crystal shifting, the positions of the bottom monolayer of (gray) atoms were fixed in the simulations. An initial substrate temperature of 300 K was assumed by assigning the other atoms velocities based upon the Boltzmann distribution. During a simulation, drag forces were applied to a thin layer of (black) atoms above the fixed region so that the temperature in this zone was kept constant at 300 K. To initiate a simulation (of a xenon impact), the velocity distribution among the crystal atoms was first equilibrated by solving for the motions of all atoms for 0.1 ps. A xenon ion with the desired kinetic energy was then injected towards the surface from a random point in the x–z plane far above the crystal. The initial ion velocity vector was normal to the solid crystal surface. The ensuing sputtering process was then simulated by solving for the motions of both the xenon ion and all the nickel atoms using the Nordsieck numerical inte- X.W. Zhou et al. / Nucl. Instr. and Meth. in Phys. Res. B 234 (2005) 441–457 445 Fig. 1. Geometry of atomic crystals. (a) a {1 1 1} surface, (b) a {1 1 0} surface and (c) a {1 0 0} surface. gration algorithm [54]. For vapor deposition processes where adatom energies are only a few electron volts, this algorithm ensures stable simulations even a numerical time step as large as 4 fs is used. Because the bombarding ion simulated here moves at a high speed, a smaller time step of 0.2 fs was used to ensure a reliable numerical integration of the high energy impacts. The beginning of an ejection was defined as the moment when an atom or atoms that moved away from the surface no longer interacted with other metal atoms on the surface. Once a metal or xenon atom ejection was detected, the ejected atom was removed and its kinetic energy, E, and ejection angle components, h and / (see Fig. 1) were recorded. Our intention was to gain some understanding of the sputtering of polycrystalline surfaces. Although a specific surface (crystalÕs y orientation) needs to be used for the simulation, / can be defined with respect to an in-plane direc- tion (x 0 ) that can be randomly chosen in each impact. The results from many such simulations then mimic a surface composed of ‘‘polycrystalline’’ grains that have the same surface normal but their in-plane orientations are random. Histograms of the time at which each sputtering event occurred were first constructed by simulating many impacts on the three Ni surfaces {1 1 1}, {1 1 0} and {1 0 0} and three incident ion energies 300, 600 and 1000 eV. We found that the majority of sputtering events occurred between 0.4 ps and 1.2 ps. Statistical analysis indicated that less than 3.5% of sputtering events occurred more than 2 ps after ion impact. For efficient calculations reported below, each impact was therefore simulated for about 2 ps. Once one impact was finished, another impact with the remaining Ni crystal was then initiated after the displaced atom coordinates were re-assigned to their equilibrium nickel lattice sites and the temperature re-equilibrated at 300 K. 446 X.W. Zhou et al. / Nucl. Instr. and Meth. in Phys. Res. B 234 (2005) 441–457 The process was repeated until sufficient sputtering and reflection events were recorded to enable a reasonable statistical analysis. If insufficient sputtering events occurred within 50 impacts (about 0.04 ions/Å2 fluence), the simulations were restarted with a perfect nickel crystal. This simulation approach was intended to accurately capture the average sputtering phenomena that may occur in experiments during the first 0.04 ions/Å2 fluence of ion impacts. It was not designed to reveal the effect of surface topography that may significantly change with a further increase in ion fluence. 3. Results 3.1. Nickel sputtering yield Sputtering of the three Ni surfaces were simulated at Xe+ ion incident energies of 50–1000 eV, with most simulations carried out in the low energy end (50–300 eV). The sputtering yield was determined as a function of incident Xe+ ion energy. Similar data have also been experimentally measured [55–58]. The simulated and the experimental data are compared in Fig. 2. It can be seen that the incident ion energy dependence of the sputtering yield obtained from simulations is close for the three Ni surfaces and agrees well with experimental measurements for a polycrystalline surface [57]. Fig. 2 also indicates the existence of Ni sputtering yield (atoms/ion) 3.0 2.5 polycrystalline surface, experiments [57] (111) surface 2.0 (110) surface simulations (100) surface } Eq. (A1) 1.5 1.0 0.5 0.0 a sputtering threshold ion energy of 25 eV, below which no sputtering occurs. Sigmund first derived a formula for sputtering yield as a function of incident ion energy for the normal ion incident angle [40]. The formula has since been improved by numerous authors [57– 59]. With four material dependent parameters fitted to sputtering data at selected high ion energies, the formula enables an estimate of the threshold energy for sputtering and the sputtering yield at other ion energies [58]. Good agreement with experimental high ion energy sputtering data has been reported [57,59] and the formula has been used to tabulate sputtering yield data [57,58]. Using the standard formula [58], we fitted the four free parameters to our simulated data and the results are shown as Eq. (A1) in Table 1 of Appendix A. A sputtering threshold energy of 24.5 eV was obtained from this fit, in good agreement with experiments where a sputtering threshold ion energy of 20 eV has been reported for normal Xe+ ion incidence [60]. The curve calculated using this empirical formula is plotted in Fig. 2. It can be seen that this empirical formula predicts the low incident ion energy sputtering yield data well. Fig. 2 shows that as the ion energy is increased from the threshold to about 200 eV, the sputtering yield rapidly rises to about 0.5. Further increases in ion energy to 1000 eV continuously increase the sputtering yield, though the rate of increase gradually declines. It can be seen that a reduction of the ion incident energy from 1000 eV to 100 eV results in a reduction in sputtering yield (and hence a reduction in deposition rate for a fixed ion flux) by a factor of about 20. The reduction is about a factor of 3 when the ion energy is reduced from 600 eV to 200 eV. The low ion energy BTIBD processes are able to significantly increase the ion flux (compared to conventional IBD processes) and therefore compensate for this yield drop [28]. 3.2. Nickel atom energy distribution 0 200 400 600 800 1000 Xe ion incident energy (eV) Fig. 2. Nickel sputtering yield as a function of xenon ion incident energy. Experiments show that the average kinetic energy of metal atoms sputtered using 600–1000 eV incident ions [18,20,21] is in the 10 eV range [22]. This is much higher than the desired energy for X.W. Zhou et al. / Nucl. Instr. and Meth. in Phys. Res. B 234 (2005) 441–457 Average sputtered Ni atom energy (eV) growing metallic superlattices. The calculated average energy of the sputtered atoms from the simulation is shown in Fig. 3 as a function of ion energy (a sufficient number of impacts was simulated so that at least 30 sputtered events were used in the average energy calculation even for the lowest sputtering yield condition considered). Like the sputtering yield data shown in Fig. 2, the average energy of sputtered Ni atoms is insensitive to the surface type. The standard deviation of the sputtered Ni atom energy (averaged over all the three surfaces) is shown as the gray bars in Fig. 3. Because a large number of data from different surfaces is averaged, the error bars are very small (even smaller than the range of data of the three surfaces). The average energy was found to increase rapidly to 6 eV as the Xe+ ion energy was increased from the sputtering threshold (about 25 eV) to 200 eV. The rate of increase then slows as the incident ion energy is further increased and the average energy reaches a plateau value of about 11 eV at an ion energy of 800 eV. The observation of an energy plateau is in good agreement with higher ion energy experiments [61]. The average energy of sputtered atoms versus incident energy data shown in Fig. 3 can be well fitted by an exponential function, Eq. (A2), shown in Table 1 of Appendix A. The solid curve plotted in Fig. 3 was calculated using this formula (the dotted line extended from the calculated curve is used only to guide the eye). Following an ion impact, the probability that a sputtered atom is ejected with an energy, E, is 15.0 12.0 Eq. (A2) 9.0 6.0 (111) surface 0.0 } (110) surface simulations (100) surface 3.0 0 200 400 600 800 1000 Xe ion incident energy (eV) Fig. 3. Average energy of sputtered nickel atoms as a function of xenon ion incident energy. 447 described by a distribution function q(E). This energy spectrum is important to characterize since the atomic scale structure of a thin film can be affected by individual adatom impacts. Extensive studies indicated that for high ion energy sputtering, the sputtered atom energy distribution peaked between 1 eV and 5 eV but had a tail extending to high energies that diminished as E2 [61–64]. Using a binary cascade model, Thompson derived a probability distribution function of the form [61,62,65]: E qðEÞ / ; ð2Þ 3 ðE þ U Þ where U is a surface binding energy. Eq. (2) has since been very successfully applied [36,37,63,64]. Maximum energy of sputtered atoms should be bounded. For instance, the energy of sputtered atoms should not exceed the ion bombarding energy. The exact value of the upper bound energy of sputtered atoms depends on ion bombarding energy and surface properties. To incorporate a reasonable energy bound Eu, Eq. (2) is truncated at Eu by multiplying a truncating term: " 4 # E E qðEÞ / . ð3Þ a 1 Eu ðE þ U Þ Notice that for a parameter of a = 3, Eq. (3) is equivalent to Eq. (2) when E Eu. It decays to zero only when E approaches Eu, effectively implementing the distribution truncation. The incident ion bombarding energy dependence of the sputtered atom energy distribution can also be addressed using Eq. (3) by simply allowing Eu to vary as a function of ion bombarding energy Ei. Analysis of the energy spectrum data indicated that the three low index surfaces had similar q(E) distributions, and as a result, no distinction was made for different surfaces. The surface binding energy of Ni in the (1 1 1) Ni surface is 5.4 eV, so we assumed U = 5.4 eV. We further used a value of a = 3.2 to approximate closely ThompsonÕs equation. By requiring Eq. (3) to predict the same average energy of sputtered atoms as shown in Fig. 3 and Eq. (A2), the function Eu(Ei) was determined. The resultant energy distribution is described in Eq. (A3) in Table 1 of Appendix A, where the distribution density function is X.W. Zhou et al. / Nucl. Instr. and Meth. in Phys. Res. B 234 (2005) 441–457 3.3. Angular distribution of sputtered nickel atoms The operation of many nanoscale devices requires precise layer thickness control. The layer thickness uniformity across a sample can be a limiting factor in selection of a growth process. The (a) Empirical function and simulated data 0.1 Probability density (eV-1) Xe+ ion energy 600 eV 0.8 0.6 Eq. (A3) 0.4 0.2 0.0 0 10 20 30 40 50 Sputtered atom energy (eV) (b) Empirical function and simulated data in logarithm scale 0.1 Probability density (eV-1) normalized so that its integration over the energy space equals unity. We compare the modified energy distribution curve predicted by Eq. (A3) with data from simulations in Fig. 4(a) at an ion incident energy of 600 eV. Recalling that the curve was deduced from only the average energy without a direct fitting to the data, the agreement between the simulated data and the curve is excellent. To more clearly show the decay rate of the distribution density, the data are further compared in Fig. 4(b) using double logarithmic scales. Fig. 4(b) indicates that for the sputtered atom energy between 8 eV and 30 eV, the distribution function is approximately linear with energy in logarithmic scales. At the higher energy range, the distribution density drops quickly due to the application of the truncation function. The data were sparser at lower incident energies due to the much lower sputtering yield and it became impractical to compute the energy spectrum directly from MD simulations with available computational resources. However, the availability of the empirical function, Eq. (A3), enables us to examine the energy distribution density functions at low ion incident energies. The energy distributions for ion energies of 50, 100, 300 and 600 eV predicted by the empirical function are shown in Fig. 4(c). It can be seen from Fig. 4(c) that the energy distribution densities at relatively high incident ion energies, such as 300 and 600 eV, are very similar. They have a peak close to 2–3 eV and a broad high energy tail. Because energy distribution is insensitive to ion bombarding energy, the average energy of sputtered atoms is also insensitive to incident ion energy. This is in agreement with the plateau region in Fig. 3. The sputtered atom energy becomes increasingly narrowly distributed at the low energy end when the incident ion energy is decreased to 100 eV and then to 50 eV. Eq. (A3) Xe+ ion energy 600 eV 0.01 0.001 1 10 100 Sputtered atom energy (eV) (c) Effects of Xe+ ion energy 0.80 Eq. (A3) 0.70 Probability density (eV-1) 448 0.60 Xe+ ion energy 50 eV 0.50 0.40 0.30 0.20 Xe+ ion energy 100 eV Xe+ ion energy 300 eV 0.10 0.00 0 Xe+ ion energy 600 eV 10 20 30 40 50 Sputtered atom energy (eV) Fig. 4. Energy distribution of sputtered nickel atoms. (a) Comparison between the empirical function and the simulated data obtained at a 600 eV Xe+ ion energy (statistics from all three surfaces), (b) comparison similar to that shown in (a), but using logarithm scales and (c) effects of Xe+ ion energy predicted by the empirical function. deposition thickness uniformity at the substrate is related to the angular distribution of sputtered X.W. Zhou et al. / Nucl. Instr. and Meth. in Phys. Res. B 234 (2005) 441–457 atoms, which can be defined by h and / distributions. In general, non-uniform h and / distributions are expected during sputtering from an anisotropic single crystalline surface. To simulate polycrystalline surfaces, / was measured from an in-plane direction x 0 randomly chosen for each impact. In this polycrystalline approximation scenario, the / distribution is uniform and can be ignored. The h distribution predicted by SigmundÕs theory has a cosine form when the sputtering ion incident direction is perpendicular to the surface [36]. However, many experimental results deviate from this [66,67]. The simulated data obtained here are not sufficient to separately determine the h distribution at each ion energy on each surface. Instead, the sputtering data collected for all ion energies and surfaces were used to construct a relative flux density distribution for atoms sputtered within ±2.5 of an ejection angle h, Fig. 5. Using a Fourier expansion analysis, a functional form for the angular distribution was obtained, Eq. (A4) in Table 1 of Appendix A. The curve calculated using this empirical function is also shown in Fig. 5. It can be seen that the empirical function correctly represented the simulated data. The results in Fig. 5 indicate that a relatively high sputtering flux density was obtained at h = 0, but the maximum emission occurred at about h = 25. Similar results have been observed in experiments [68]. The sputtered flux was found to quickly decrease as the 0.1 Probability density (deg.-1) Normal Incidence 0.8 Eq. (A4) 0.4 0.2 0.0 10 20 30 40 50 60 ejection angle increased above 40. A negligible atom flux was ejected at angles h > hmax 66. Finally, it should be noted that the results discussed here pertain to a point source. In practical applications, uniform ion illumination over a large target area can be used to improve the uniformity of the flux over a growth surface. 3.4. Xenon reflection probability Our simulations indicated that for incident ion energies below 150 eV, almost all of the incident Xe+ ions were reflected within the period of the calculation (2 ps). However, as the ion energy was increased, the reflection probability appeared to decrease and approached zero at the highest simulated energy of 1000 eV. More detailed analysis indicated that as the ion energy was increased, the reflection events increasingly occurred later during the simulation. We extended the simulation time to 6 ps for the 1000 eV ion impacts but still observed a zero reflection probability. The 1000 eV ions were found to deeply penetrate the surface and were buried in the bulk of the target and unable to dynamically escape. We note, however, that during real deposition, the target is continuously etched away and the previously buried inert gas species are likely to be later exposed at the surface while new impacting ions are continuously buried. These exposed inert gas atoms are eventually released from the surface and reappear as ‘‘reflected’’ neutrals. Dynamic equilibrium can be reached during a long sputtering process. The inert gas flux that leaves the surface then matches the incoming ion flux, and the apparent reflection probability approaches 100%. 3.5. Energy distribution of reflected xenon neutrals 0.6 0 449 70 80 90 Sputtered atom ejection angle (deg.) Fig. 5. Angular distribution of sputtered nickel atoms (statistics from all incident energies and surfaces studied). Using the prompt Xe reflection simulation data (reflections that occur within the calculated time of 2 ps), the average energy of the dynamically reflected Xe atoms was calculated for the various incident ion energies for the three low index Ni surfaces, Fig. 6. Again at least 30 reflection events were used to calculate the average energy. It can be seen that the average energy of the reflected atoms is similar for each of the Ni surfaces and is X.W. Zhou et al. / Nucl. Instr. and Meth. in Phys. Res. B 234 (2005) 441–457 0.12 10.0 (111) surface } Probability density (deg.-1) Average reflected Xe atom energy (eV) 450 (110) surface simulations (100) surface 8.0 6.0 4.0 2.0 0.0 0 100 200 300 400 500 600 Normal Incidence 0.10 0.08 0.06 Eq. (A6) 0.04 0.02 0.00 0 5 10 15 20 25 30 Reflected atom ejection angle (deg.) Xe+ ion incident energy (eV) Fig. 6. Average energy of reflected xenon neutrals as a function of xenon ion incident energy. Fig. 8. Angular distribution of reflected xenon neutrals (statistics from all incident energies and surfaces studied). independent of the incident ion energy. As in Fig. 3, the standard deviation of the average reflected energy from all three surfaces is displayed as the gray bar. Again small error bars were obtained. For all incident ion energies, the average reflected Xe atom energy is about 3.7 eV, Fig. 6. This is different from the reflected neutrals during oblique incident angle impacts where their energies can approach that of the incident ions [69]. A composite (all ion energies/Ni surfaces) reflected atom energy distribution was calculated and the result is shown in Fig. 7. The energy of most reflected Xe atoms lies between 2 eV and 6 eV. The energy was found to be well approximated by a normal distribution, Eq. (A5) in Table 1 of Appendix A. The curve calculated by this equation is shown in Fig. 7 and is in good agreement with the simulated data. 3.6. Angular distribution of reflected xenon neutrals Analysis of the simulation data indicated that the angular (h) distribution of the reflected neutrals was insensitive to the incident ion energy or crystal surface type. A composite angular distribution result is shown in Fig. 8. Unlike the sputtered flux, which is broadly distributed, the relative reflected flux quickly decays as the ejection angle increases. Such a distribution was well fitted by a normal distribution density function and is listed as Eq. (A6) in Table 1 of Appendix A. The corresponding curve is shown in Fig. 8, which matches the simulated data well. 0.5 Probability density (eV-1) Normal Incidence 4. Discussion 0.4 4.1. Collision mechanisms 0.3 0.2 Eq. (A5) 0.1 0.0 0.0 2.0 4.0 6.0 8 10.0 Reflected atom energy (eV) Fig. 7. Energy distribution of reflected xenon neutrals (statistics from all incident energies and surfaces studied). The low energy sputtering has been well established to proceed through a single-knock-on mechanism [34]. MD simulations enable the detailed sputtering mechanisms to be visualized. Here we examine several representative low energy (100 eV) impacts and their collision sequence resulting in low energy sputtering phenomena. During ion impacts at energies above the sputtering threshold, significant displacement of atoms X.W. Zhou et al. / Nucl. Instr. and Meth. in Phys. Res. B 234 (2005) 441–457 Fig. 9. Examination of a 100 eV Xe+ ion impact that resulted in sputtering. 451 occurs. To analyze the collective motion of many atoms is not a simple task. The collision sequences can be more clearly revealed if only a few of the ‘‘most important’’ atoms are traced. This approach is used in Figs. 9 and 10 to examine the motion of the incoming Xe+ ion, the reflected Xe neutral and four Ni atoms that underwent the largest displacements during the collision. To view the collision processes inside the bulk of the crystals, a part of the Ni crystal was removed. In Figs. 9 and 10, the silver Ni atoms are at their lattice sites prior to the impact, the trajectories of the incoming Xe+ ion (black), the reflecting Xe neutral (red) and the four traced Ni atoms ‘‘a’’ (blue), ‘‘b’’ (green), ‘‘c’’ (yellow) and ‘‘d’’ (cyan) are shown by their time-resolved positions at a 0.03 ps time interval. Fig. 9 shows the common sputtering mechanism observed in the low energy (100 eV) sputtering simulations. Upon impact, atom ‘‘d’’ (cyan) was Fig. 10. Examination of four additional 100 eV Xe+ ion impacts that did not result in sputtering. (a) Impact 2, (b) impact 3, (c) impact 4 and (d) impact 5. 452 X.W. Zhou et al. / Nucl. Instr. and Meth. in Phys. Res. B 234 (2005) 441–457 first displaced. Because off-center, many-body collisions had been involved before energy was transferred to the cyan atom, the momentum acquired by the cyan atom had been significantly redirected from that of the incident ion so that it had a large component directed out of the surface. The cyan atom then collided with the overlying atom ‘‘c’’ (yellow), which in turn collided with the overlying atom ‘‘a’’ (blue) at the surface. This blue atom acquired sufficient energy to overcome its surface binding energy and was sputtered. In this case, it retained a kinetic energy of 3.25 eV after fully escaping the surface. It should be noted that because only the four Ni atoms that underwent the largest displacements are traced, the collision sequences shown in the figure do not necessarily include all the atoms involved. We also point out that although the low energy sputtering predominantly occurred through a sequential collision mechanism, the energy and momentum transfer deviated from the binary collision approximation due to the strong many-body character of the collisions at the low impact energies. Fig. 10(a)–(d) show four low energy impacts where no sputtering occurred. The sputteringenabling sequential collision series similar to that described above also occurred in many of these cases. In Fig. 10(a), for example, the incident ion ! yellow ! green atom collision series and the incident ion ! blue atom collision series occurred. During these collisions, the green and blue atoms respectively acquired a momentum with a large component pointing out of the surface. Both atoms attempted to escape from the surface. However, the energies they acquired were not sufficient to overcome the binding energy (3–6 eV) of the surface. As a result, they both fell back after traveled a short distance across the surface. Similarly, the green and blue atoms in Fig. 10(b) and the cyan atom in Fig. 10(c) all attempted to escape during the collision series but failed due to their insufficient energies. Fig. 10(a)–(d) can be used to understand why sputtering did not occur in some of the impacts. In Fig. 10(a), the impact ion was able to transfer energy to the cyan atom deep below the surface without causing significant displacement of atoms above. This is likely to occur when the collision is along a hard atomic row. Because energy was deposited deep inside the crystal, the probability for surface atoms to acquire sufficient energy for the sputtering was reduced. In addition, the impact also initiated multiple (double) sequential collision series. Although each series is potentially sputterenabling, the probability for any one series to result in a sputtering was reduced due to the splitting of energy among these series. The doubling sequential collision series also occurred in Fig. 10(b). In Fig. 10(c), the blue atom transferred a momentum to the cyan atom in a direction nearly parallel to the surface. Because only the momentum component normal to the surface enables the atom to escape, the cyan atom was not sputtered. Finally, Fig. 10(d) is a typical example where the incident momentum was not converted to a direction pointing out of the surface. As a result, the collision was transferred toward the bulk of the crystal rather than cause the sputtering. The observations above agree well with the single-knock-on sputtering mechanism [34]. They account for the dependence of sputtering yield and energy distribution of sputtered atoms on the incident ion energy seen in Figs. 2–4. During an incident ion impact, numerous binary collision sequences are induced. Each sequence can potentially result in sputtering by transferring the energy and rotating the direction of the momentum. The energy and momentum that are eventually transferred to the surface atom statistically vary from each collision sequence. At the threshold energy ( 25 eV) of sputtering, the incoming momentum can be rotated sufficiently and energy transferred to a surface atom can narrowly surpass its surface binding energy ( 5.4 eV). But this requires highest momentum and energy transfer efficiency, which in turn requires the collision sequence to occur along few precise routes. As a result, the events are statistically rare, and a low sputtering yield is obtained. Because almost all energies acquired by the surface atoms are used to overcome the surface binding energies, the energies of sputtered atoms are narrowly distributed in a low energy range. When the incident ion energy is increased from the threshold energy to, say, 100 eV, the energy deposited in the top few surface layers linearly increases because the incident ion only penetrates the top X.W. Zhou et al. / Nucl. Instr. and Meth. in Phys. Res. B 234 (2005) 441–457 With the energy deposited in the surface region saturated, the sputtering yield, the average energy of sputtered atoms and the peak distribution of energy all approach to near constants. In all the cases shown in Figs. 9 and 10, the incident ion only penetrated the top surface layer (2 {2 2 0} layers were counted as 1 {1 1 0} layer) before being reflected. This is significantly different from sputtering at higher energies, where we found the impacting ion deeply penetrated the surface (e.g. more than seven layers below the surface at 600 eV). surface layer. As a result, more binary collision sequences that result in sputtering are activated, and the sputtering yield linearly increases. Some of these collision sequences are more efficient in transferring energy, resulting in high energies of sputtered atoms. Some of these are less efficient, resulting in relatively low energies of sputtered atoms. Most of the routes are intermediately efficient, resulting in a peak distribution at an intermediate energy for the sputtered atoms. In this ion energy regime, the average energy of sputtered atoms almost linearly increases with ion energy. When the incident ion energy is further increased to a high energy range, say, between 600 and 1000 eV, the penetration of the incident ion into the bulk starts to increase with incident ion energy. As a result, the energy deposited into the surface region becomes less sensitive to the incident ion energy because any increase in ion energy is virtually deposited into a deeper region below the surface. 4.2. Origins of sputtered atoms MD simulations allow the origin of the sputtered atoms to be revealed. The relative probabilities for atom sputtering from each of the top four monolayers of the {1 1 1}, {1 1 0} and {1 0 0} Ni surfaces were calculated and are shown in Fig. 11(a)–(c), Distance below surface (Å) 0.00 2.03 4.06 6.09 Relative probability of sputtering Relative probability of sputtering Distance below surface (Å) 1.0 EXe = 300 eV EXe = 600 eV 0.8 0.6 0.4 0.2 0.0 1 2 3 453 4 0.00 1.24 2.49 3.73 1.0 EXe = 300 eV EXe = 600 eV 0.8 0.6 0.4 0.2 0.0 1 2 3 4 Number of planes below surface Number of planes below surface (b) {110} surface (a) {111} surface Relative probability of sputtering Distance below surface (Å) 1.0 0.00 1.76 3.52 5.28 EXe = 300 eV EXe = 600 eV 0.8 0.6 0.4 0.2 0.0 1 2 3 4 Number of planes below surface (c) {100} surface Fig. 11. Depth origin of sputtered nickel atoms. (a) {1 1 1} surface, (b) {1 1 0} surface and (c) {1 0 0} surface. 454 X.W. Zhou et al. / Nucl. Instr. and Meth. in Phys. Res. B 234 (2005) 441–457 respectively. In each of the figures, data obtained from a relatively low (300 eV) and a relatively high (600 eV) incident ion energy are compared. Fig. 11 indicates that for the {1 1 1} and {1 0 0} surfaces, all the sputtered atoms came from the top two surface monolayers, while for the {1 1 0} surface, all the sputtered atoms came from the top two monolayers at 300 eV ion energy. However, when the ion energy was increased to 600 eV, atoms from the top four monolayers were sputtered from the {1 1 0} surface. Increasing the ion energy therefore resulted in sputtering of more deeply buried atoms. In all cases, the sputtered atoms resided near the free surface. In the case of the {1 1 0} surface, the spacing between adjacent {2 2 0} layers is appreciably smaller (1.24 Å) than that between either {1 1 1} or {2 0 0} layers (2.03 and 1.76 Å, respectively). As a result, even the fourth {2 2 0} layer below the surface is still very close ( 4 Å) to the surface. These results are similar to those found in other studies [70,71]. Fig. 11 clearly indicates that the probability for atoms to be sputtered decreases sharply as their distance from the surface is increased. This phenomenon is seen to become more obvious as the ion incident energy is decreased. It also suggests that the sputtering more easily occurs when a surface atom receives a momentum in a direction pointing out of the surface. Although it is possible for a large momentum pointing out of the surface to be transferred to an atom below the surface, a high energy is required for that atom to first penetrate the overlying layer of atoms through lattice interstices and then to retain enough energy for the escape. This becomes increasingly likely as the incident ion energy is increased. As a result, the probability for a subsurface atom to be sputtered is increased by increasing the incident ion energy. of sputtered atoms, as well as reflection probability, average energy, energy and angular distributions of reflected neutrals, were all quantified as general incident ion energy dependent empirical equations. The following results have been obtained: • Similar sputtering yields were observed for the three low index Ni surfaces studied. As the incident Xe+ ion energy was decreased from 600 eV to 100 eV, the sputtering yield was found to decrease by about a factor of 10. • In conventional sputtering techniques using an incident ion energy in excess of 600 eV, the average energy of sputtered atoms is above 10 eV. The use of low incident ion energies in the range between 100 eV and 200 eV enabled the average energy of sputtered atoms to be reduced to 2–5 eV. • Unlike relatively high energy (300 eV or above) sputtering where the energy distribution of sputtered atoms peaks at a near constant 3 eV with a long tail extending to a high energy range, an energy distribution that is narrowly distributed at a low energy range was obtained when the ion incident energy was reduced to below 100 eV. • The angular distribution of sputtered atoms deviated from cosine distribution. The peak sputtering flux was shifted to an ejection angle of 25. • The energy of reflected neutrals was narrowly focused about an average energy of 3.7 eV for incident ion energies from 50 eV to 1000 eV and the most probable reflection angle was normal to the surface. • Sputtering was mainly caused by the sequential collision processes at low incident ion energies. 5. Conclusions Acknowledgments MD simulations have been used to study the low energy (50–1000 eV) normal incident Xe+ ion sputtering on low index Ni surfaces. The study focused on the low energy end (50–300 eV) exploited by new deposition technologies, such as biased target ion beam deposition. The sputtering yield, average energy, energy and angular distributions We are grateful to the Defense Advanced Research Projects Agency and Office of Naval Research (C. Schwartz and J. Christodoulou, Program Managers) for support of this work through grant N00014-03-C-0288. We also thank S.A. Wolf for numerous helpful discussions. X.W. Zhou et al. / Nucl. Instr. and Meth. in Phys. Res. B 234 (2005) 441–457 455 Appendix A See Table 1. Table 1 Equations characterizing sputtered Ni and reflected Xe atoms Eq. no. Equations (A1) Sputtering yield Y(Ei) (atom/ion) as a function of incident ion energy Ei (eV) (standard function [58] with parameters Q = 0.51, Us = 3.12 eV, W = 1.33 and s = 4.1 derived in the present work): qffiffiffiffi4:1 pffiffiffi 0:1889 Ei lnð0:1372105 Ei þ2:718Þ 1 Eth Ei ; 3=2 Y ¼ ð1þ0:7443102 pffiffiffi Ei 0:2343105 Ei þ0:1106107 Ei Þð1þ0:4464105 E0:3 i Þ 0; (A2) Ei > Eth Ei 6 Eth where the threshold energy for sputtering Eth = 24.4782 eV Average energy E (eV) as a function of incident ion energy, Ei (eV): E ¼ 10:89½1 expð0:8703 103 E1:27 Þ i (A3) Normalized probability density q(E) (eV1) of sputtered Ni atoms with energy E (eV) and its dependence on incident ion energy Ei (eV): " 4 # cE E 1 q¼ ; Eu ðE þ 5:4Þ3:2 where Þ Eu ¼ 49:5158½1 expð1:0829 104 E1:5536 i and c is a normalization factor such that Z Eu cE dE ¼ 1 ðE þ U Þa 0 (A4) (A5) Normalized probability density q(h) (deg1) of sputtered Ni atoms whose flux was measured at the ejection angle h (deg): 0:0111 þ 0:0121 cosð2hÞ 0:0022 cosð4hÞ 0:0040 cosð6hÞ; h < hmax q¼ 0; h P hmax where the approximate maximum ejection angle hmax = 65.96 deg Normalized probability density q(E) (eV1) of reflected Xe neutrals with energy E (eV): q ¼ 0:484 exp½0:735ðE 3:71Þ2 (A6) Normalized probability density q(h) (deg1) of reflected Xe neutrals whose flux was measured at the ejection angle h (deg): q ¼ 0:109 exp½0:0094h2 References [1] J. 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