FLOW www.platon-direct.eu Product Data Sheet DS1120 Flow Alarms For Glass VA FLOSCAN INFRA-RED FLOW ALARM SYSTEMS FEATURES Floscan sensors use an infra-red beam across the glass flowtube of a Variable Area (VA) flowmeter. Passage of the float between the sensor arms is detected, and logic within the electronics determines whether the float is above or below the sensor position. Electronics inside the sensor module gives an open collector transistor output, suitable for external logic circuits. Suitable for all gas flows, and liquid flows where the float is visible, the sensor is clipped to the back of the flowmeter frame, typically on a Platon NG/NGX Series (normal 100mm scale) or LG/LGX series (miniature 30mm scale) VA meter. • High or Low flow alarm • Intelligent: Knows whether float above or below sensor • Adjustable over full range of flowtube • Suitable for normal (NG/NGX) or miniature (LG/LGX) flowmeters • DC output direct to standard logic circuits • Optional mains interface relay module Movement up and down the frame allows the sensor to provide a flow alarm at any point on the tube scale, as required. The sensor can also be supplied on Platon GU or SGUV style flowmeters. The optional mains interface and relay module is used to provide the DC power needed to drive the sensor electronics, plus a SPCO 8 Amp mains relay output. This relay acts as a slave to the transistor output from the sensor module. Each Floscan relay module has two output relays, and can be used to monitor two separate alarm sensors. ☎ +43 1 706 43 000 DS1120 www.mess-regeltechnik.at Issue 2: 02.02.06 www.platon-direct.eu Page 1 of 4 SPECIFICATION COMPATIBILITY Sensor Type Direction Logic 1. Frames Setting Position Temperature Environment Dimensions Sensor Cable Cable Functions Voltage Supply Output (Sensor Positioned with Cable Exit Down) Switch Points IR Beam break detection Position of float above/below sensor established on first detection of float after power up Held by spring clip anywhere in flowtube operating range -5 to +50oC IP44 with cable exit downwards 22 x 66 x 30 (HxWxD) 5mm space needed behind frame. Spacers provided for use on NG/LG frames 2m, 3 core screened Red - positive Black - OV common White - Transistor output 12V nominal, 8V - 26VDC range at 25mA Open circuit for low flow alarm, conducts for flow above switch point For falling float, top edge of float at centre line of sensor. For rising float, switching occurs when base of float passes centre line All standard GIR sensors are supplied with a fitting kit suitable for use on Platon NG, LG, NGX, or LGX style frames. (See Data sheet DS1112 or DS1115) The sensor can be supplied fitted within Platon GU or SGUV style housings. 2. Flow Fluid GIR sensors are supplied set up for the flowtube size specified and either liquid or gas as the flowing medium. The sensors are not normally interchangeable between different sized flowtubes. 3. Flow Scales PRINCIPLE OF OPERATION The Floscan sensor module positions an infra-red detector beam accurately side to side across the flowtube, at a pre-set level. The beam is transmitted through the flowmeter cover and glass tube walls, but is broken by the presence of the float. Two IR sensitive detectors, one above the other, monitor the passage of the float shadow: direction of float travel is determined by the order in which the detectors emerge from the shadow. This allows the sensor to remember whether the float is above or below the sensor position. For size 1 and 2 flowtubes, the flow scale artwork serial number (eg CA 141002) must be issue C or later (first digit). Otherwise the scale marks may interfere with the infra-red beam. For size 3 flowtubes, GIR sensors will work correctly on all previously supplied scale artworks. Consult the sales office and specify flowtube and alarm sensor module together. Because the NGX/NG/LGX/LG series frames are compact units, the Floscan module is designed to be mounted externally. Alignment is maintained by connecting the two transmitter/receiver lobes together around the back of the flowmeter frame, where the whole unit clips into the extrusion groves. For panel mounted flowmeters, this means the frame must be spaced forwards from the panel by approx 5mm – spacers are provided. Floscan GIR sensor shown clipped into the back of the NGX/LGX/NG/LG Series Flowmeter Frame www.platon-direct.eu DS1120 Issue 1: 02.02.06 [email protected] Page 2 of 4 MODEL CODES GIR 2 L Typical Floscan Sensor Tube/Frame Size 1 = Size 1 flowtube 2 = Size 2 flowtube 3 = Size 3 flowtube Fluid Type L = Liquid G = Gas All GIR Flowscan sensors are supplied with a fitting kit of retaining spring and two spacers for panel mounting of NGX/LGX and NG/LG frames. OPTION – RELAY MODULE The Floscan alarm optional mains power and slave relay output module is a DIN rail/surface mounted unit that provides DC power for one or two Floscan sensors. Each sensor output drives a relay in the module, allowing external signalling via volt free contacts. OUTPUT LOGIC: For normal installation of sensor, with cable exit downwards, the output transistor conducts for flow rate above the set points. START-UP LOGIC: On power-up, the sensor has no information as to whether the float is above or below the sensor. The output state is therefore indeterminate, and can represent high or low flow. Once the float has passed the sensor for the first time, the memory logic is triggered and the output validated. The two Floscan sensors can be high or low flow alarms (dictated by the sensor orientation), on the same flowmeter tube, or on separate flowmeters. “Energised relay normal” conditions are displayed by LED indicators. OPTION - RELAY MODULE • SPCO Relay Output • Mains AC or DC Power • LED Indicators • Drives Two Sensors EXTERNAL CONNECTIONS GIR Module Red S e n s o r White + Volt O/P Black Common Screen Earth www.platon-direct.eu DS1120 Issue 1: 02.02.06 Page 3 of 4 RELAY MODULE OPTION Mains power interface Suitable for one or two Floscan sensors HAZARDOUS AREA INSTALLATION The GIR sensor is approved as intrinsically safe to EEx ia IIC T4 Copies of CENELEC certificate Ex 96D2091. When used in hazardous areas the GIR sensor should be used with a 12Vdc supply, protected by 15 volt 100 ohm shunt diode safety barriers as - per RMRC drawing 2-W142. Because the GIR module requires 8V & 25mA for correct operation, the barrier chosen must have an end to end resistance of below 16ohms. (A suitable barrier is the MTL767, with 155 ohm resistance). The Platon relay module 58384 can be used to provide a control room interface, on the safe side of zener shunt diode safety barrier. SPECIFICATION Mains Power Input Sensor Power Output Sensor Power Output Floscan Inputs Relay Output LED’s Temperature Dimensions Terminal Covers Order Code 20-256 Vac, 50/60Hz 24-370 Vdc +12VDC, 12mA (suitable for GIR Alarm modules) +24VDC, 25mA (suitable for GMTXD transmitter) Two channel input, independent 8 Amp, 250VAC maximum SPCO action De-energised for sensor output circuit, typically a low flow condition Green LED’s for no alarm, (relays energised) Yellow LED for power on Red LED’s to indicate that float position is unknown (occurs on switch-on before float passes sensor) o -5 to +50 C 70 x 75 x 112 High When fitted over terminals protection rating IP20 58384 Floscan Alarm module. CONNECTIONS L Live Power N Neutral Power CH1 Relay output from Sensor 1 CH2 Relay output from Sensor 2 E Earth bond SCR Sensor Cable Screen S1 Sensor 1 input S2 Sensor 2 input OV DC Common (OV) +12V Sensor supply (12V) +24V Sensor supply (24V) Every effort has been made during the preparation of this document to ensure the accuracy of statements and specifications. However, we do not accept liability for damage, injury, loss or expense caused by errors or omissions made. We reserve the right to withdraw or amend products or documentation without notice.. LICO Electronics GmbH Klederinger Str. 31 A-2320 Kledering, Austria [email protected] www.lico.at Tel. +43 1 706 43 00 www.platon-direct.eu DS1120 Issue 2: 02.02.06 Page 4 of 4 FLOW Operation & Maintenance Manual OMM1042 Floscan Alarm Type GIR INFRA-RED FLOW ALARM SENSOR FOR GLASS TUBE VA FLOWMETERS 1. Remove from packaging and check there is no physical damage. INTRODUCTION The Floscan flow alarm sensor type GIR is an infra red sensor module which monitors the passage of a variable area flowmeter float through the sensor, giving an electrical flow alarm output. One or two sensors can be installed on a Platon Flowtube, typically on a NG or LG series frame, held in place by a spring clip located in the extrusion profile at the back of the frame. GIR units can also be supplied fitted in GU housings. The sensor monitors the float movement to remember whether the float is above or below the sensor location - the electronics can only give a reliable output after the first detection of this float movement following power up: it loses the memory on power down. The sensor is external to the flowmeter cover on NG and LG series frames, and requires that the back of the frame is spaced from any panel by approximately 5mm. This is achieved by fitting the threaded spacers (provided) onto the frame mounting studs. Once fitted, the sensor can be slid up and down to the required position on the flowtube. The normal output is for a low flow alarm, where the cable exits downwards. For a high flow alarm, the sensor can be rotated through 180o with the cable exiting upwards. Note that in this orientation the IP44 rating of the unit will be reduced. www.mess-regeltechnik.at OMM1042 INSPECTION 2. Check that the following components are enclosed: 2 x M5 threaded spacers 1 x Spring clip 1 x Sensor module 3. Check that the GIR part number identifies that it has been set up for use on the tube size and fluid to be used. Part numbering is as follows: GIR 1 G Tube size 1 = Glass Tube size 1 2 = Glass Tube size 2 3 = Glass Tube size 3 Fluid G = Gas L = Liquid 4. Note that GIR modules should only be used with the glass tube supplied with the order. Older glass tubes may have scale markings which interfere with the infra-red transmission paths (see Maintenance and Fault Finding section). www.platon-direct.eu Issue 5: 07.07.06 t Page 1 of 10 DIMENSIONS AND POSITIONING Figure 1 - Plan view of GIR sensor fitted to NG/LG flowmeter frame. Key for figures 1, 2 and 3 Figure 2 - Back view on section ‘A-A’ 1 GIR module housing 2 Infra-red transmitter 3 NG or LG series flowmeter cover 4 GTF glass flow tube 5 Infra-red receivers (2) 6 Plane of back of flowmeter frame 7 Spring retaining clip 8 Spacer fitted on flowmeter mounting stud to space from a panel 9 Flowmeter frame 10 GIR external cable 11 Safety relief vent (for discharge of fluids should a tube fail) www.mess-regeltechnik.at OMM1042 www.platon-direct.eu Issue 5: 07.07.06 t Page 2 of 10 Figure 3 - GIR Module with clip fitted SENSOR INTERFACE High Flow Alarm Normal Low Flow Alarm If it is required that the conducting transistor state should occur at low flows, and that high flow conditions should give an open circuit/no current alarm, the GIR sensor module can be inverted on the flowmeter frame. In this new orientation, the cable will exit from the top face of the sensor module. Note that in this orientation the IP44 rating of the unit will be reduced. The sensor is powered by a d.c. voltage (12/24V nominal) and provides an open collector transistor output capable of switching up to 50mA from a d.c. supply (maximum 30V). This output is conducting (i.e. a short circuit) for flows higher than the set point, when the cable exits from the base of the GIR sensor once it is mounted on the flowtube. This is typically a low flow alarm, since low flows give a non-conducting or open circuit output. Interface Module (refer to OMM 1043) When used with the Floscan alarm mains interface module (58384) the conducting transistor output state described above will energise the Floscan alarm relay and light the front panel green LED. This is therefore a failsafe low flow alarm, since power or cable failure will cause the relay to revert to the “alarm” state. www.mess-regeltechnik.at OMM1042 www.platon-direct.eu Issue 5: 07.07.06 t Page 3 of 10 INSTALLATION Orientation Decide whether to mount the sensor in its normal orientation, or reversed (see Sensor Interface section) for the required output signal. Panel Mounting The flowmeter frame can be mounted on a vertical panel if required, with the alarm sensor still fitted and adjustable. To achieve this, it will be necessary to space the flowmeter frame from the panel face by at least 5mm: spacers are provided to fit to the mounting studs. It will be necessary to fit the sensor to the flowmeter frame before installing the flowmeter against the panel. The maximum panel thickness is reduced compared to the normal NG/LG flowmeter, because of the spacing away from the surface. Typically, the maximum panel thickness possible with an alarm is 4mm. 4. If it is necessary to release the sensor, the “ears” have to be forced back over these edges. This is easier to achieve from the bottom edge of the sensor (the edge where the cable exits) - lifting this edge first. 5. The flowmeter can be returned to the vertical and the sensor moved along the extrusion to the required switch point. The nominal switch point is located on the centre line of the sensor lobes. This will give the correct low flow alarm switch point. The high flow alarm switch point occurs when the bottom of the float is at the centre line of the alarm sensor lobes. The sensor therefore needs to be positioned with its centre line below the required set point, by a distance corresponding to the float length. ELECTRICAL CONNECTIONS (Refer to Figure 4) Installation RED WIRE (+V) The sensor has been tested and adjusted to perform best with the spring retaining clip mounted on the opposite side of the flowmeter frame to the cable exit from the sensor. It is easiest to install the spring clip and sensor with the flowmeter face down, in a horizontal plane. The spring clip and sensor are fitted separately - they are not glued together in any way. 1. Place the spring clip inside the back of the flowmeter frame, with the two smallest (angled) projections located in the groove in the extrusion (see Figure 2). This is the d.c. power supply to the sensor circuit. Connect to a d.c. supply between 8V and 26V (positive with respect to the common terminal). Nominal current drawn is 25mA. WHITE WIRE (O/P) This is the “output” or “signal” connection. It is from an “open collector’ type output. 2. Place the sensor module, with the sensor lobes downwards to the front of the flowmeter, over the spring clip. 3. By tipping the flowmeter to make the spring clip stay in the extrusion groove, the sensor central block can be located behind the flat part of the spring clip. Gentle pressure will then need to be applied on the centre back of the sensor to press the “ears” on the moulding past the outer lip of the back of the flowmeter frame. The sensor will then be held in place. The source transistor can be used to switch up to 50mA from up to a 30V d.c. positive supply with respect to the common terminal. BLACK WIRE (Common) This is the common return line for the power supply and the output signal. This would typically be referred to as “0 Volts”. CABLE SCREEN This should be connected to earth to provide the shielding required for EMC protection. www.mess-regeltechnik.at OMM1042 www.platon-direct.eu Issue 5: 07.07.06 t Page 4 of 10 Figure 4 - Electrical Connections Figure 5 - External Load Connections www.mess-regeltechnik.at OMM1042 www.platon-direct.eu Issue 5: 07.07.06 t Page 5 of 10 OUTPUT PROTECTION Fault Finding Ex factory Protection 1. Check the sensor is correctly fitted and that the flowtube has the scale towards the front of the meter. The load connected to the output cable from a suitable d.c. supply must be sufficient to limit the current drawn to below 50mA. Currents exceeding 50mA through the transistor will cause damage - the transistor will fail and the warranty will be invalidated. Load Calculation The external circuit must be configured as per Figure 5. Minimum load, R = V/50mA For a typical power rail of 24V, this calculation shows that the load resistance, R should be 480 Ω minimum. MAINTENANCE & FAULT FINDING Maintenance 2. Clean the flowmeter cover. 3. Check that the glass flow tube has not been replaced with an older spare. Older GTF tubes size 1 & 2 had scale markings which could interfere with the GIR sensor: suitable new tubes have scale codes starting with letter C, such as CA141002. Codes starting B or 1 are not suitable. 4. Check that the GIR part number corresponds to the float and fluid in use - this determines the attenuator label type which is fitted on the GIR receiver face. Ensure that the label is undamaged and stuck in place. 5. Remove any bright source of light (which might have an infra-red component) which could saturate the receiver amplifiers. For example, 75 Watt filament bulbs must not be closer than 1m to the flowmeter. A light shield (42532) can be purchased to help with this but it will obscure the scale at the alarm set point. Regular maintenance can be described as: 1. Check that the sides of the flowmeter polycarbonate cover are clean and scratch free (inside & outside). 6. Check the external load in the output circuit. Shorting of this load would damage the output transistor. 7. Check the power supply connections. 2. Check that the glass flowtube is clean (inside & outside) and positioned with the scale markings at the front of the meter. 3. Check that the GIR sensor is properly clipped to the flowmeter frame, to switch at the correct flow rate, and that the internal faces of the sensor are clean. If fitted, the attenuation label should be stuck in place over the receiver face. 4. Only clean with a cloth dampened with water so as to avoid electrostatic risk. 8. Check the output cable for visible damage or kinking, which could have broken the conductors. 9. Simulate float movement past the sensor using a strip of paper or card, between the sensor and flowmeter cover. 10. No repair is possible on the sensor electronics, so a faulty unit can only be replaced completely. 5. There are no user serviceable parts. www.mess-regeltechnik.at OMM1042 www.platon-direct.eu Issue 5: 07.07.06 Page 6 of 10 t HAZARDOUS AREA INSTALLATION SPECIAL CONDITIONS FOR SAFE USE The GIR sensor is approved intrinsically safe to EEx ia IIC T4, a copy of the EC Type Examination certificate is attached, Sira 03ATEX2401X. The certificate number has an ‘X’ suffix, which indicates that special conditions of installation and use apply. Those installing or inspecting this equipment must have access to the contents of the certificate. When used in a hazardous area, the GIR sensor should be used with a 12V d.c. supply, protected by a 15V 100Ω shunt diode safety barrier as per Figure 6. Because the GIR module requires 8V and 25mA for correct operation, the barrier chosen must have end to end resistance below 160Ω. A suitable barrier is the MTL 767, with 155Ω resistance. The following special condition of certification applies: Parts of the enclosure are non-conducting and may generate an ignition-capable level of electrostatic charge under certain extreme conditions. The user should ensure that the equipment is not installed or used in a location where it may be subjected to external conditions (such as high-pressure steam) which might cause a build-up of electrostatic charge on nonconducting surfaces. Additionally, cleaning of the equipment should be done only with a cloth dampened with water. The Floscan mains relay module (Platon part 58384), can still be used to provide a control room interface, on the safe side of the zener barrier. Install the equipment following Figure 6 and the associated notes. Aggressive Substances If the equipment is likely to come into contact with aggressive substances, then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected, thus ensuring that the type of protection is not compromised. Safety Related Devices The equipment has not been assessed as a safety device as defined by the ATEX directive 94/9/EC. Other Information Aggressive substances - Suitable precautions - e.g. acidic liquids or gases that may attack metals, or solvents that may affect polymeric materials e.g. regular checks as part of routine inspections or establishing from the material’s data sheet that it is resistant to specific chemicals II 1G, EEx ia IIC T4, Sira 03ATEX2401X The equipment may be used with flammable gases and vapours with apparatus groups IIA, IIB and IIC and with temperature classes T1, T2, T3 and T4 The equipment is only certified for use in ambient temperatures in the range -20oC to +40oC and should not be used outside this range The GIR Flow Alarm Sensor is intended to be used in areas that are protected from wind blown dust and rain For manuals in other EU languages, please contact: [email protected] www.mess-regeltechnik.at OMM1042 www.platon-direct.eu Issue 5: 07.07.06 t Page 7 of 10 OMM1042 Issue 5: 07.07.06 Page 8 of 10 OMM1042 Issue 5: 07.07.06 Page 9 of 10 Figure 6 - Intrinsically Safe Installation (2-W142) Every effort has been made during the preparation of this document to ensure the accuracy of statements and specifications. However, we do not accept liability for damage, injury, loss or expense caused by errors or omissions made. We reserve the right to withdraw or amend products or documentation without notice. Head Office: 2 Downgaterive, Sheffield, S4 8BT, England Tel: +44(0)11 4 244 2521 Fax:+ LICO Electronics GmbH Klederinger Str. 31 A-2320 Kledering, Austria [email protected] www.lico.at Tel. +43 1 706 43 00 1-4 Campbell Court, Bramley, Tadley, Hampshire, RG26 5EG, England Tel: +44(0)1256 884901 Fax: +44(0)1256 882986 www.mess-regeltechnik.at www.platon-direct.eu email: [email protected] www.roxspur.com OMM1042 Issue 5: 07.07.06 Page 10 of 10 FLOW Operation & Maintenance Manual OMM1043 Floscan Relay Module 58384 INSTALLATION a) Remove from the packaging and check that the unit is undamaged. b) Mount the unit as required. This can be carried out using standard 35mm DIN rail (DIN EN 50022-35) or by screw mounting. c) Electrical connections shall be made using maximum conductor size of 2.5mm2. Two connections may be made to each terminal. Refer to examples for sensor connection. Mains power connections shall be within the ranges 20 to 256V a.c, 50/60 Hz or 24 to 370V d.c. These shall be made to the L and N terminals. The E terminal must be connected to Earth. d) Once the cable connections have been made, the terminals should be covered with the supplied protective covers, to achieve IP20 protection. Note: This unit is designed for mounting inside a larger enclosure. High voltage connections should not be exposed unless isolated. e) The output relays are rated to 250V/8A. The conditions shown on the unit are stated for deenergised modes, ie power down or open circuit sensor (alarm state). When used with the GIR flow sensor, in normal usage this corresponds to low flow conditions. f) The nominal input power required by this unit is 5 watts. DIMENSIONS AND CONNECTIONS Mains Power Channel 1 Relay Channel 2 Relay 74 60 OPERATION Upon power up, the “set up” lights will illuminate. These are designed for use with Platon GIR Floscan Alarm sensors (see OMM1042). When illuminated, this shows that there is no information about whether the float is above or below the sensor, so the alarm relay output state may be invalid. After the float passes the sensor for the first time, the memory logic is valid and the “set up” light will extinguish. The “set up” LED can be ignored for other applications. OMM1043 35mm for DIN rail 70 60 Issue 2: 01.07.03 50 Page 1 of 2 Examples: a) Figure 1, GIR Sensor Connection GIR Sensor FLOSCAN RELAY MODULE + 12V Red Sensor White S1 for Channel 1 S2 for Channel 2 Black 0V Screen SCR 58384 b) Figure 2, Mechanical Switch Connection FLOSCAN RELAY MODULE S1 for Channel 1 S2 for Channel 2 0V 58384 c) Figure 3, GMTXD Vampire Connection GMTXD Vampire 4-20mA Current Sink High Flow Low Flow + - Connections to 4-20mA Current monitor FLOSCAN RELAY MODULE + 24V 0V NO S1 (Channel 1) High Alarm COM S2 (Channel 2) Low Alarm NO COM Screen SCR 58384 The Platon Vampire d.c. powered flow transmitter (see OMM1033) can be powered from the Floscan relay module, and the alarm outputs used to drive the relays. Note that current sensing for the flow analogue output must be in the 24V line. ELECTRICAL CHARACTERISTICS a) S1 and S2 are internally connected to 12V via 10KΩ resistors. b) The maximum output currents for the 12V and 24V supplies are 120mA and 25mA respectively. MAINTENANCE This unit should not normally require any attention, but if any problems occur, check the following: a) Isolate the power supply and then check that all connections are made correctly and that the terminal screws are tightened. The power On LED (amber) should be lit when mains power is connected. b) Use a voltmeter to check the output voltage supplies, taking care not to make contact with any high voltage connections. c) Disconnect S1 and S2 and simulate the input signals by connecting/disconnecting them directly to 0V. Relays are energised and alarm status (green) LED’s are lit when the S1/S2 terminals are shorted to 0V. d) The mains fuse can be located, once power is disconnected and the unit is isolated, by sliding the unit from the housing by about 30mm. It is a 20mm T1.6A 250V rated fuse, positioned below the Live “L” terminal. Every effort has been made during the preparation of this document to ensure the accuracy of statements and specifications. However, we do not accept liability for damage, injury, loss or expense caused by errors or omissions made. We reserve the right to withdraw or amend products or documentation without notice. Head Office: 2 Downgaterive, Sheffield, S4 8BT, England Tel: +44(0)11 4 244 2521 Fax:+ LICO Electronics GmbH Klederinger Str. 31 A-2320 Kledering, Austria [email protected] www.lico.at Tel. +43 1 706 43 00 1-4 Campbell Court, Bramley, Tadley, Hampshire, RG26 5EG, England Tel: +44(0)1256 884901 Fax: +44(0)1256 882986 www.mess-regeltechnik.at www.platon-direct.eu email: [email protected] www.roxspur.com OMM1043 Issue 2: 01.07.03 Page 2 of 2
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