CALIFORNIA STATE UNIVERSITI, NOR1HRiffiE PARAJ.1ETRIC STIJDY OF FINITE ELEMENT DISPLACEMENT TYPICAL SOLUTIONS 1D THE THESIS "STRESSES AROUND SHARP-CORNERED RECTANGULAR CENTRAL HOLE OR CRACK IN RECTANGULAR FLAT ISOTROPIC SUPPORTED PLATE IN BENDING UNDER UNIFORM NORJv1AL PRESSURE'' BY AN I OR1HOGONAL :tvlETIIOD I WHICH HAS BEEN PROVEN NOT m CONVERGE 1D A PRACTICAL MA'I1-IEI>IATI CAL GENERAL SOLUTION A graduate project submitted in partial satisfaction of the requirements for the degree of :tvmster of Science in Engineering by Henry Joseph De Barro August 1984 (l The Graduate Project of Henry Joseph De Barro is approved: California State University, Northridge ii PREFACE This work was started in January 1983 to prepare a thesis titled "Stresses Around Sharp-cornered Rectangular Holes and Cracks in Supported Flat Isotropic Rectangular Plates in Bending Under Various Distributions of Normal Pressure". The general mathematical solution was to be obtained under this thesis by an 'Orthogonal' method of deriving 'Free-edge' conditions at any point in the plate. These conditions would result from the linear superposition of two Fourier expressions, (131) and (133) of Reference 3, ru1d of a similar new one, yet to be developed, for a couple concentrated at any point in the plate. This method of 'cutting' the hole in the plate would have improved upon the classical 'Polar' solution which does not readily define sharp corners and straight lines (see References 1 ru1d 2) . The initial development of the simpler case of cylindrical bending was concluded and submitted by the 15 April 1983. Its completion was stymied by the need for a solution of a matrix of four algebraic equations, each one half page long, for four unknowns. This method was considered impractical, if at all feasible, especially in bi-axial bending. iii On the 15 May 1983, an alternate approach was suggested. It It was intended to derive parametric coefficients from a spectrum of finite element (FE) models of various sizes of plates and holes, using the SAPIV, Reference 9, FE displacement program which is solely on-line at the CSUN computing center. This phase of the work was continued through February 1984 and from the 15 May through the end of June 1984. The typical results, subsequently requested in January 1984, of the first four programs out of this FE work are presented and discussed in this project. iv ACKNOl~.uEDGEMENTS ~~ special thanks are due to all my professors and in particular to: Professor T. f\1. (Tom) Lee, my Graduate Connni ttee first chairman and my principal advisor on my thesis; Professor Stephen A. Gadomski, for his accessibility and help with debugging SAPIV outputs, seemingly any day and time; Professor Edward M. Dombourian, my new Graduate Connnittee Chairman and my principal advisor on this project; and Professor Arnold Roe, my Graduate Committee Coordinator. !'-~ thanks are also due to the consultants of the Computing Center and to the young assistant-consultants who seemed always on-hand in the Engineering Building computing room, whose help with the CSUN computing system is greatly appreciated. Last, but not least, Mrs. Charlotte Oyer, the University Thesis Advisor, and Mrs. Frances Foy of the Office of Graduate Studies, share my thanks for their ever-helpful advice in their respective fields. v CONTENTS Section Page Preface iii Acknowledgements v Abstract xii Introduction 1 Plan Of Spectrum Of Finite Element Models 2 Plate Discretization 3 Input/Output Execution 6 Parametric Study Of The Results 16 Discussion Of The Calculated Results 34 Conclusions 36 References 37 Appendices A. Input List And Output Results For 14 x 14 Plate 39 B. " " " " " " 14 X 20 " 62 c. " " " " " " 14 X 17 " 87 D. " " " " " " 14 X 12 " 108 E. " " " " " " 14 X 12 " 125 Modeled· With BRICK Elements Table 1. Non-dimensional Parameters And Coefficients vi 21 Figures Page 1. Analysed Quadrant And Focal Point Identification viii 2. Typical Quadrant Primarily MOdeled With BRICK Elements 5 3. Plots Of Deflection And Reaction Coefficients Along 7 X-axis For A Typical BRICK Element Mbdel 4. Plots Of Deflection And Reaction Coefficients Along Y-axis For A Typical BRICK Element 8 ~bdel 5. Undeflected Rod Geometry 11 6. Deflected Rod Geometry 11 7. Plots Of Deflection And Bending Mbment Coefficients 22 8. Plots Of Shear And Reaction Coefficients 23 9. 14 x 14 Plate Quadrant MOdeled With Shell Elements 24 10. Isometric View Of Deflected 14 x 14 Plate Quadrant 25 11. Isometric View Of Deflected 14 x 14 Plate Hole X-wise Edge 26 12. Isometric View Of Deflected 14 x 14 Plate Hole Y-wise Edge 27 13. 14 x 20 Plate Quadrant Modeled With SHELL Elements 28 14. Isometric View Of Deflected 14 x 20 Plate Quadrant 29 15. Isometric View Of Deflected 14 x 20 Plate Hole X-wise Edge 30 16. Isometric View Of Deflected 14 x 20 Plate Hole Y-wise Edge 31 17. 14 x 17 Plate Quadrant Modeled With SHELL Elements 32 18. 14 x 12 Plate Quadrant 33 ~bdeled vii With SHELL Elements Nomenclature Figure 1. Flat Isotropic Plate supported all r--.. ,------ -~ 1 ·~ I Around With Central Hole. I I The Analysed Quadrant Is Shown In Solid Lines PC b With Focal Points. r:-+- ___ ~---, HY HC PHY :_!!ole . _,_.;:.:HX,;;,.;.__....J _P!..,_ v I l__l I I I I L___ i___ j I I I I l I I I :I -'-------4------J I ~ a = Width of plate = 14 inches A = Cross-sectional area b = Length of plate D = Eh3 I 12(1 - v2) e = Elongation E = Young's ·modulus E = Strain h = Plate thickness in = Inch K = Coefficient L = Length M = Moment viii l-u j a= 14 I ,..j X N = Normal n = Rod P = Uniformly distributed transverse pressure PSID = Lbf. per square inch of differential pressure Q = Shear R = Reaction T = Traction U = Local axis u = Width of hole V = Poisson's ratio v = Length of hole w = Local axis, deflection X = Global axis (horizontal) y = Global axis (vertical) z = Global axis (perpendicular above paper, not shown) Symbols 6 = Finite increment a = oo = Infinity < = Smaller than > = Greater than Partial derivative ix Coefficients ~ = Deflection coefficient parallel to Z at point HY ~c = II II II II II II " HC ~ = " " II " II II II HX \roN = Moment " in XZ plane \roic = II " II \M-Ic = " " " YZ " \1YHX = " II II II KQXHC = Shear II II xz " " II II YZ " " parallel to X KQYHC = KrXHY KrXHc = Traction = ~c = Kmx = II " " " II " ii ii II II " II y " " " II II II II II z ~y = Reaction ~c = II II " II II ~X = II II " II II ~ = II " II II II ~HX II II .fl II II = Acronyms CSUN = California State University in Northridge FE = Finite Element X Subscripts py = Plate outer edge intersecting the Y-axis hole X-edge PHY = II II II PC = II II " at its corner PHX = II II " intersecting the hole Y-edge II II II " II X-axis II II II Y-axis II " " X-axis PX = HY = Hole HC = II HX = II II II corner ~1X = Moment in the XZ plane (per unit length) MY = " II QX = Shear II II " QY = " YZ II II II II " xz " il II li " YZ " II " " TX = Traction parallel to the X-axis (per unit length) 1Y = R = Reaction " w = Deflection " " II Y-axis " II II II " " Z-axis " " II " " II X = X-axis direction y = Y-axis II z = Z-axis II u = U-axis " w = W-ax is " xi " ABSTRACT PARA.t-1ETRIC STIJDY OF FINITE ELEMENT DISPLACEMENT TYPICAL SOLUTIONS TO THE THESIS "STRESSES AROUND SHARP -mRNERED RECTANGULAR CENTRAL HOLES OR CRACKS IN RECTANGULAR FLAT ISOTROPIC SUPPORTED PLATES IN BENDING UNDER A UNIFORM NORMAL PRESSURE" BY AN 'ORTHOGONAL METIIOD' WHI rn HAS BEEN PROVEN NOT TO ffiNVERGE TO A PRACTICAL MATHPMATICAL GENERAL SOLUTION by Henry Joseph De Barro Master of Science in Engineering The non-convergence to a Practical Mathematical General Solution was followed by a request for a spectrum of finite element solutions by the Displacement Method as coded in the SAPIV program of analysis, solely on-line at CSUN. The SAPIV program can yield satisfactory solutions, but has an unusually high potential for a new user's time wastage by churning out masses of totally erroneous output, instead of terminating the execution and diagnosing the cause, as do professional programs. Three Xii comparative output studies had to be made to isolate causes and effects and to eliminate them. A set of rules have been written, derived from these studies, to ensure against a variety of SAPIV pitfalls. The CSUN computing hardware, too, takes its own massive toll of the user's time. It is still incompatible with the CDC NOS 2.2 system introduced in January 1984. The objectives sought under this project have been achieved. All the calculated results plot into notably scatter-free smooth curves. ~bre plate aspect ratios are needed to establish upper and lower trends. Any linear finite element solution; however, is inherently inadequate to deterrni11e concentration levels. Additional methods beyond the scope of this project are suggested for this pu1pose. xiii INTROIXJGriON Two alternate mathematical methods have been explored, so far, 1'li thin the context of this work, namely, the 1 Orthogonal 1 method -~ and the method of 'Continuous Plates'. The first is the subject matter of my initial thesis that is yet to be completed or concluded. The second method is developed in page 229 of Reference 3. Both methods require the formulation of new expressions and lead to cumbersome matrices of very large non-numerical algebraic equations. A general mathematical solution by either method seems too unwieldy, if not impossible. A numerical solution of such a matrix of expressions is possible, however, for a given set of plate and hole parameters. A spectrum of sets of parameters was, then, requested and the numerical solution of each to be obtained for both plates with virtual and real holes. A finite element displacement method by the SAPIV program of analysis, Reference 9, on-line at CSUN computer center was to be used. This work was required to check the expressions derived eventually in the thesis. The typical parametric results of the first four FE programs for plates with real holes and their parametric study have been subsequently requested for the purpose of this project. They are presented and discussed herein. 1 p • PLAN OF lliE SPECTRUM OF FINITE ELEMENT IDDELS It was anticipated at the outset that plotting the results might be necessary to derive intermediate and extrapolated values. A minimum of four (4) points are necessary to plot a non-reversing gradual non-circular curve. The plate variable parameters, see Figure 1, are: Plate width, a Plate lenght/width ratio, b/a Hole/plate ratio of widths, u/a Hole length/width ratio, v/u The resulting total of 2 x 44 = 512 solutions was prohibitive. The plate width and the hole/plate ratio of widths, consequently, had to be fixed at a = 14 and u/a = 0.5 respectively. The four values selected for each of the remaining variables were: b/a = 10/7, 17/14, 1.0 and 6/7 v/u = 1.0, 9/14, 2/7 and 0/7 (a through-crack). The number of solutions was thus reduced to 2 x 42 = 32 SAPIV programs. Fracture .1\fechanics, however, being topical for the durability of mechanical structures, further crack ratios were added, as follows: v/u = 0/3, 0/1.5 and 0/0.2, i. e. 2 x 3 x 4 = 24 solutions. These raised the number of models to a 2 3 total of 32 + 24 = 56 SAPIV programs for plates with virtual and real holes. They are numbered from HJDTHOl through HJDTHS6 respectively. The following constant parameters were selected to minimize the effects of numerical tolerances and truncations on the results: h = 0.1 inch, E = 30 x 10 6 PSI, V = 0.3 and P = 10.0, subsequently reduced to 1.0 PSID. PLATE DISCRETIZATION The mathematical model of one plate quadrant is sufficient in bi-axial symmetry. The mesh is intended to be as fine as possible around the hole corner or the crack lip for a better approximation at this focal point. The discretization gradually becomes as coarse as possible to minimize the input time and the cost of the solution. Also, the number of nodes is limited by the SAPIV capability. The ratio of contiguous element areas is limited to about four to avoid numerical instability which may lead to ill-conditioning. The SAPIV SHELL or 'Plate' element was initially an obvious choice for the first four pairs of programs. However, this element does not output out-of-plane shears which are main components of our problem. ~fully elements of this first mesh concept were unduly elongated and irregular. Also, the input of such a mesh was timeconsuming. All four models with real holes, HJDTH02, 04,06 and 08, are shown in Figures 9, 13, 17 and 18 respectively. A new time-saving mesh of all rectangular BRICK elements was, therefore, conceived for all subsequent programs. The BRICK element was expected to better model a real plate. A reproduction of HJDTH09 in Figure 2 typifies this mesh. 4 tn INPUT /OUTPUT EXEUJTION Each pair of solutions, i. e. for plate with virtual hole (plain) and with real hole, initially took over eight hours of fast ~ontinuous work from mesh preparation to the final outputs. This time- cycle was achieved after the initial familiarization with the CSUN computing system and hardware. Subsequently, the time was reduced to over two hours by the use of modified duplicate programs. When other associated considerations are taken into account, this program of FE work has absorbed several hundred hours of continuous work. By the 6 December 1983, the Cyber 750 was used for 131 000 SRU and 438 336 CP seconds or 122 hours of computer time alone. All fifty-six FE solutions had been obtained by mid-October 1983. The SAPIV program, however, does not provide options for the automatic output of the nodal force balance and of the reactions at the supported nodes. It became necessary to expand the input of each model with stiff boundary elements to obtain the reactions and with fictituous flexible beamlets to obtain some of the loads at selected nodes. The output of these dummy beamlets is solely valid when they are placed along free edges, where Poisson's ratio is inoperative. Further, the results from the first pair of models with the BRICK elements, HJDTH09 and 10, when reduced and plotted, Figures 3 and 4, gave alternating reactions. The latter sharply contrasted with the scatter-free regularity of the deflection curves parallel to both axes. In consultation on SAPIV, it was suggested that to overcome this 6 7 Figure 3. Non-dimensional Coefficients Of Transverse Deflections And Reactions Plotted Parallel To The X-axis Obtained From Mbdels JUDTI-I09 And JUDTIUO Primarily Made Of SAPIV BRICK Elements. Q 8 ··---- ···---. u:: =-AI-r ii;rr.zz:F"a~~-(29 ·wr::P.;.-r-~ w.;.,...;,<.:&i.4ri _______;_;.;.---=- '--_:: -':::j-;7 ~ '' -' ·:::' - ='''AND ,...;r~tc::"Our.,i>ar "<'-t PM7£ !.<..7•=-rz--tfJ:Oi..£: ::::: --- - . -::-:E"= ':.:.:.:=;- .. ~-- ::~-~ : --- .. . --- :;.;:_·-·:.·:,;.c.-· --- ----:~--- -:::.. ~::=: .. ::::c:_·-. ::_~------,- ·-;::: U ~==~ -----~-~~;..E,-=--: -~ :. :_ ::· :::u:-·:.. :_ ··:.-=.:;..:·: -=~ :-- .·-:=t== :: ::.·: •o uO ~~a-,:-·· ---···:.::... . . . -.:.~ . .. --·-·-:-:-- ----------- .. -· __ ...... ----- ftj-c-L~~~--;4=~~~~=-c_c-· '====!·· ,o;:.:~~ ---;t;r;'j¥-"E~;r==: ;: *''m>5 ~A ~&= = .. = -- ----- -- - --··. -- . -·: ;: . --------~ Figure 4. Non-dimensional Coefficients Of Transverse Deflections And Reactions Plotted Parallel To The Y-axis Obtained From Mbdels IUD1H09 And lUDTI-IlO Primarily Made Of SAPIV BRICK Elements. ' 9 irregularity of the reactions, the user's manual main option for the boundary element orientation should be replaced by the alternate device of 'artificial' nodes. This device logically failed to affect the reactions. Several iterations to isolate and to eliminate the cause of this reaction distribution had been tried before the last one showed that the kinematic incompatibility inherent to any 8-noded solid element low order shape function or stiffness matrix was the cause. In this last iteration, the boundary elements were replaced by short stiff 'posts' or pinned columns, thus modeling a real structure throughout. The reactions obtained from the internal axial loads in the posts remained unchanged. Both the input list and the output results for this iteration of HJDTHlO are reproduced in Appendix E. Evidently, the BRICK elements were improperly loading the columns due to their kinematic incompatibility. No 8-noded solid element should be used without a system of other fictituous elements which would complement its kinematic deficiency. The SAPIV user's manual does not warn its new user against this pitfall. Its next version, SAP S, hints at the latter stating: 'For 8-node elements without incompatible modes use element type 8 (a higher order BRICK element)'. This version includes, also, other improvements on SAPIV and the very helpful plotting option, but is not on-line at CSUN. Consequently, this writer decided by midJanuary 1984 to shelve the bulk of his BRICK-based FE work, i. e. HJDTH09 through flnJ.QHS6. The afore-mentioned reasons curtailed this project to a parametric study of the results of the four initial models which are based on SAPIV SHELL elements and identified by HJDTH02, 04, 06 &08. 10 These four models had been expanded, as previously described, with boundary elements to obtain the reactions and fictituous beamlets along the free edges to obtain the nodal loads, especially at the hole focal corner. The plate elements in the first two models were, also, doubled with MEMBRANE elements. This was to investigate the SAPIV option which occurs in the membrane elements only: 'Non-zero numerical punch will suppress the introduction of incompatible displacement modes'. The linear SAPIV solution was not expected to output in-plane stresses in the membranes of this flat plate when no external in-plane loads were applied. Why, then, were the incompatible displacement modes not automatically suppressed, as in the case of the SHELL elements ? It was hoped that having linearly solved the deflections on the basis of a balance of all forces about the undeflected shape, the program would, then, calculate the in-plane loads in the membranes from the out-of-plane deflections. This calculation would be part of the post-processed output. It would err conservatively and procede as follows: 1) Consider the simplest case of a rod element, n, of stiffness EA (or any edge) in the X-Z global plane, shown in Figure 5, which extends from (X1 , z1 ) to (Xz, z2) and is subjected to a global deflection, 6Z 2 , all other deflections being null. The rod, n, true length is L ;_,· [(Xz - Xl)2 + (Zz - Zl)2J0.5 The displacement components along and across the rod are respectively; 11 (&.1 z t \w~~~// ! A/ ---r / .( ~ 1 \ \ ' / ~z2 CX 2 ~j ___i_ w z2-zl X ~ Figure 5. Figure 6. 2) In the rod local plane U-W, consider both similar triangles, shown in Figure 6, formed by the rod of length, 1, and the normal deflection component, 6N, and write to obtain ll1N p (t;N)2 I 21 and t;1N = (t>Z 2) 2 (X2 - X1 )2 I 2 [(X2 - X1 ) 2 + (Z2 - z1 )2] 1 · 3) Then, the total elongation of the rod, its strain, s = e I 1 = (611 and + ~) I 1 5 12 its internal force, F = £EA = EA. [l'.Z2 z2 - zl 2 2 (X2 - Xl) + (Z2 - Zl) + (l'.Z2)2 2 and the rod element stiffness matrix coefficient for a normal displacement, l'.Z 2 , at node 2, k(n) = EA [ 44 (X 2 z2 - zl - X )2 + (Z 1 2 - z1 )2 (X2 - Xl) + 2 l'.Z2 --------~--------~] (Z _ z )2]2 2 [ - X )2 cx 2 1 + 2 1 though the second term cannot be included for a linear solution of this two-dimensional case; 4) Since both the rod and the flat plate of our problem lie in the global X-Y plane, the value of (Z 2 - z1) vanishes and the first term of the above force expression, solely calculated in a linear solution, disappears but still leaving an in-plane small force, ' which the SAPIV and similar FE programs could next calculate in preference to the null value that is normally output in this case from the basic linear solution. 13 The output seemed at first sight rewarding because all inplane and out-of-plane likely loads were given. However, closer scrutiny disclosed that all the results including the reactions were erroneous. Here again, several tentative runs were made to isolate and to eliminate --~ the causes of the erroneous output. It emerged during consultation that the SAPIV program had been under scrutiny for two years at CSUN and three days had been spent to identify one such cause. In another case, two nodes, 106 and 116, in the HJDTH08 grid, see its input list in Appendix D, had been inadvertently mislocated one inch Y-wise, a common occurrence. Both nodes were away from the edges and caused the generation of compressed and stretched elements above and below their locations respectively, but no negative areas about which SAPIV issues a warning. Every section of the output was affected including the reactions. The plotting option of SAP 5, if this had been on-line at CSUN, would have exhibited the moderately distorted grid after the first run. Now, either ill-conditioning had resulted from the proximity of large and small elemental areas or the SAPIV element shape functions deteriorate with the irregularities of the elements. This is an important consideration in the professional use of SAPIV, because complex models frequently must depart from the ideal. The results of faultless runs from the first two models gave either null membrane stresses or very small numbers throughout. The source of these very small numbers is obscure because they are much smaller than would be anticipated if post processing by the aforedeveloped theory had been executed. Surprisingly, they were output when the boundary element orientation was made with 'artificial' nodes, 14 their sole effect and a most obscure relationship. For these reasons, no ~ffiRANE elements were input in the next two models. The Input list and the Output results of each of the four models, HJDTH02, 04,06 and 08 are reproduced in Appendices A, B, C and D respectively. Two comparative studies of several outputs had to be made to relate causes and their effects on the results. These studies led to the derivation of the following guidelines which may ensure first successful static solutions from SAPIV: 1) The grid should be as uniform as possible or gradually change from fine to coarse at a ratio of adjacent areas of up to four; 2) The grid input should be checked without reliance on the SAPIV geometry check; 3) The external loading multipliers should not be coded for elements that are incompatible with such loadings; 4) The element property set identifier should be, preferably, input in the element data, regardless of the user's manual statement of automatic selection of a unique set of properties; 5) The BEAM element compatible nodal load set identifier is most critical and should not be referenced in the BEAM element data, if such a set were non-existent; 6) The external loading should be commensurate with the assumption of small deflections, basic to a linear solution; 7) The 8-noded BRICK element should not be used without a system of artificial elements which complement its kinematic deficiency. 15 In conclusion, the SAPIV program gives satisfactory static linear solutions within its limitations, but has an unusually high potential for a new user's time wastage by churning out masses of erroneous output, instead of terminating the execution and diagnosing the cause as do professional FE programs. It is obsolesced by its next though compatible version, SAP 5, which would be an asset at CSUN. However, two advanced professional versions, COSMOS 6 and 7, which are incompatible with both earlier versions, are available, References 12 and 13. PARAMETRIC S1UDY OF TilE RESULTS The end product of this project is a parametric study of the results at eight focal points, identified by PY, PHX, PC, PHY, PX, HX, HC and HY in Figure 1, in each of four flat plates with a central constant square sharp-cornered hole. The size of the latter is fixed at 7 x 7 and the width and thickness of the former at 14 and 0.1 respectively, but their lengths are 14, 20, 17 and 12. As previously stated, only the quadrant of each plate shown in Figure 1 was discretized for a FE element analysis. The FE models of the four plate quadrants are reproduced in Figures 9, 13, 17 and 18 and identified by HJDTH02, 04, 06 and 08. Their results are reproduced in Appendices A, B, C and D respectively. The results are reduced for the purpose of this study to non-dimensional coefficients for a common basis. Their derivations are based on the classical Navier's Fourier expression for the deflection of a plain plate, see Equation 131 in Reference 3, and its derivatives for bi-axial moments and shears, but the derivation of the reaction coefficients is based on lengths, as follows: 00 wz 00 L: = 16P [ 12(1-vl) ] L: m=l n=l 7T6 Eh3 . mTIX s1n . ..1!!!:L s1n-b a 2 2 n m )2 nm( - 2 + a b2 mTIX . 00 00 4 s1n -a- sin Pa 16 L: = -D- [ ( ) L: m=l n=l na 7T nm. [ m2 + ( b Pa 4 = --D-- . Kwz 16 ....!!2!Y_ b ) 2 ]2 ] 17 sin ~ sin ~ a b =+ 2 16 = Pa [ 1T 00 00 L: L: 4 m=l n=l [....!!!.... + n v (2-) 2 ] --1L m b ·..nr- . ln mrrx- s1n S a ] ( Solely correct for V = 0.3 ) Similarly, va 2w I'-1-y=-D( = Pa ... Qx 2 + ax 2 a2w aY -::::2 ) ( Solely correct for V = 0.3 ) . KMY I'>\r ISw=2 Pa = - D C a~v ax 3 + r ~ = + _ill_ 3 m=l n=l rr a a\r axaY 2 2 c...!!L... 2 na ) + .JL_) b2 Cos ~ s1"n ~ a b 18 = Pa . Kqx Similarly, = Pa . KQY Logically, since the traction and the shear have the same dimensions, we write TX = Pa Ty = Pa . :. KrY = and for the distributed reactions RZN = ~a ( Coordinaten-l - coordinaten+l ) . KRZN 19 ••• KRZN = 2RzN Pa ( Coordinaten-l - coordinaten+l ) Similarly, for the concentrated corner forces, we write 2 Pa b Rzc = z- (a) . KRZC noting that this mathematically concentrated corner load must in reality be distributed over a discrete area or length on each edge of the plate from its corner. The non-dimensional coefficients for the deflections, bending moments, shears and reactions are calculated by the above equations from the respective computer output results. These are reproduced in Appendices A, B, C and D. The results and their corresponding coefficients for each aspect ratio are also listed for convenience in Table 1. Included in the latter are the corresponding node and element numbers, the hole aspect ratio and the hole to plate ratio of their widths. Note that the nodal shears and the moments are taken from the discrete beamlets placed along the hole edges. These beamlets have performed well, again, while the plates have provided only the general stiffness for the deflection solution. The non- - - -Climensional coefficients are. next parameTrically protTed-InFigures T------and 8 against an ordinate of plate aspect ratio, b a The FE models of the first two plates with a central hole, HJDTH02 and 04, and isometric views of their deflected shapes and of 20 both deflected edges of the hole have been plotted and are, also, reproduced in Figures 9 through 16. These plots were produced from a development of SAP 5 which includes a plotting sub-routine, while it was made available at CSUN. Table l. . ._-.. .o" --8~ <S--,v . o'? <:)jl>"'-' Parrureter Program Function Coe1fic't ,___,_ b I ______ a t--· i u I a r-----c----- t--·-· vI u KwlLX . o~"' K\\1-IC ..._., !-;;-·-- r;;:..ec, .. -- f<r.1XHY ..._, ~'Q$'~ WD/Pa4 r--· ~c ~M-lC 100 100 ~ I PaZ My /jPal ~e~~ Qx c.,'<.."' IKQYHC 100 Qy I Pa 113 KTXffi· Tx I 106 1---'---- KnllC t-:-- 100 Pa 113 100 Ty I Pa - o¢' KRPX KRPIIY ~R~/(CN- -cN+tlPa KRPc 12R:c/Pa2 (1 /a) 1------ 225 120 ~Rz~/(CNKRPHX r:=-:: __ !--"" KRPY 113 218 Kn1fX c,'<..-,; '¥-'3' 113 113 jiPa -o~"' Krnrc '\'{'3' --- 113 100 -- !-uD1H02 _ _ _ .--..: H.J~TIHO_.:,_ _ _ _ b _____ l~IDTH~~---- - - - c ; - - __!:fJD1110 8 Output . -Node~'iUtput OUtput C ff' , Node M C ff' , Node ~ OUtput r.oe·ff'~c , t :--lode ~ oe lC t Eler1 't u VC~l•re V<11ue Coeff1ct "1t'!'l' t ¥ v~lue Ele!fl't #~ue . -- ... - oe lC t l'lem' t # - ----··· -- ·• -· ·-· ····--- 1.0 10 I_?_ ~---- t - - - - - - __17 I 14 6 I ~-- 1 - - - 0.5 0.5 0.5 0.5 - - t--- --'-----· 1.0 l.O 1.0 1.0 ~18 -0.0442 -0.00316 LH! -O.Oll93 -0.00638 U!Y i -0. 0669 I -0.004 78 163 -0.0298 -0.00213 - - - - - 1-------- r.----------- t - - - - ----113-- - - · - - t----- - TI3- ! -72 -0.0747 -0.110535 111 -0.0318 -0.00228 -o.oi~ -0.00134 ~0.0533 -0.00381 t-------"------r----106 66 -0.0.142 -0.00316 i - w - - -0.1064 -0.00761 i-05-- -0.0752 . -0.00538 -0.0253 -0.00181 106 lOS 106 66 -0.01!65 -0.0442 -0.0116 1 -0.0228 1 -0.0468 -0.0239 1 -0.1274 -0.065 218 r~MlX 1\)XHC ParJ.met.:rs ancl Coefficient". ----. --- KWHY _<;!-' :~on-Jimensional -CN+ 1 )Pa 15 8 J. 7 0.1275 0.0651 10 -0.1275 -0.0651 113 113 16 0.0468 0.0239 218 0.1716 0.1716 113 7 0.024 10 0.024 113 106 1 113 7 113 10 218 16 29 -o. c)755 -0.2787 225 22 -2.0115 -0.2874 120 15 12.18 8 1 - -2.t1115 -----I). 9755 0.1243 -0.2874 --0. 271!7 15 ,__ii - - r--- 0.0526 0.0269 189 0.1543 -0.0987 1. I 021 111 111 10 ~ 10 -- -0. 705 l_ lOS ~ 111 In 10 189 16 ~-1803 9 i -0.16 0.0499 14 61 0.1)294 0.0199 9 0.0920 -0.0816 72 72 0.0255 l!Jj 0.210 0.1424 72 9 14 I 0.022 0.1948 9 0.0145 0.1039 163 15 25 -0. 8987 -1.4311 -0.2116 72 -1. 1687 -0. 3053 195 __zzJ -1.0234 -o.2q24 169 <2 -3.702 -0.3526 ~l_l_____fl_j_~~. 900-3 -0.3315 78 15 t5.ns 0.1137 13 0.1224 13 --- ~:,32?4 -1.1181 -0.4052 13 ! 1-1.565 ·r-----·-7 ! -2-7699 1 ~ -2.~425 7 l. -1.289 0.0493 -0.0495 0.0273 72 72 6 ----- 0.0431 66 1 6 0.0967 9 -0.097 fi 29 8 1 -0.1479 111 111 0.2~62 16 II 0.1256 -0.0755 7 15 1 6 9 .l!i -0.2568 t------ 13 ~:5qs! 0.1142 -0.3166 7 7 -2.1176 -0.242 -0.3683 1 1 -0.6599 -0.1885 ,_. N 22 Figure 7. Deflection And Bending Moment Coefficients. 23 1 1 i 'l 1_1,1 1 IjI I \ I 1 ~ i' I~. ~I I 1111 !" I II . . ~,.~--····',~IAit~ liU .. . .. . IIIIi I lji i 1ilJ. h ', I'I I ~ 11Jlw,:11 : l' IIIII i ! IIi I f+tt++l+t=tlt+l:M~~ml=t::!++f-tt++t:J:+.WW-l-W-:t-l--W--W-W-+ID4- 1 '-++,·++++I lit I! ..·.. .. I I i Jl i : l' l I, I I I I ... . l! 1IT !-4 l t~ i! ''il i j l iiI ill'!''. 1! I .. j'-·j 11 1, . i , I .. I , • r1m11trJ ~tYlffi' . r 1 l i I 11 ! l I -· - -. ,., l 1' . -- : I.,' 1 I I , l J ~ ~~~ : 1 I .~f r!W .. . •. ...- I' Ii iI II l I . -. ' I . jl i I ; 1 II , , , , • I I Iii .... ! I ,~'~ ~ . . •. I li I I !'II 1 .... tt I . . .. ~ · ••[J., I +++++_1-++'l'-R{l-I~~+++++H I . .. --- --- --m·~~Hd~ t .- . .. I I I' +t!rl ljll I .lt -.. .· _···· .......... t'·i j·t . . - - ... Figure 8. .. Shear And Reaction Coefficients. 24 HJDTHc;! svM rTATIC :]~H r::_ eot ::7Y 7 Y.I ~~-"L H:JLt.--.~ .... )'J_ ...:DL =1-or-~i LO\i.' C._I\';J_ 6~10"1?'> Figure 9. [ .. J!)L"- v~ -~ !~ 25 HJCTHO~ ~YM !J!R FL Pl•7X7X.I REAL HClf"J.~XJ.~ UDL•I.QP~.I STATIC LOAD CASE 84/0~/1~ !AXIS• J ~LrHA• l)[fLF.C T I Oil 5( ALF 30 DO • ~TOR !lUA• ·45 OQ 23.984 Figure 10. [•JOE~ V" J 26 HJOTH02 SYH DTR ~l PL•7X7X. I REAL HOlf•J.~XJ.~ UDL•I.OPSI E•JOE6 V•.J 5TATIC LO~D CAS£ 64/Qr,/16 IAXIS• J 4LP!I.~· JO.OD 9UA• IJ~ 00 OEFLHTlO!l SCALF: F¥'TOR• 23.%4 Figure 11. 27 HJOTH02 5TATI~ ~YM OTR FL PL•7X7X-1 REAL HOLF•J.5X3.5 UOL•J.OPSI E•JOE6 V•.J LOAD CA5E ~~!OS!lt; IAXI5= J ,I,LI'H~= 30.00 DEFLHTION S(ALE FACTOR• 9tTA• 00 23.964 4~ IS OJ Figure 12. 28 HJD1H04 SYH ~TR STATIC lOAD CASF. FL PL•7X!OX. I REAL HOLF•J.~Xl-~ UOL•I.OF~I E•JOE~ L V• J I 6-1/Qr,;21 I AX l S ~ ~ DEFLFrTIQ~ ~l P'IA·" 0. 0~ StALF. FACTOR• 'ltl A• 0. OG Q.Oc:::EO 20 I .J"; 50 f;5 60 ~::; I0 !Lb! 2~ Figure 13. 29 HJDTH04 SYM Q•R ~l PL•7XIOX. I ~TATIC L8AD Cll5f £>4/0J)/21 I IIX I~- 3 DlFLf(T~ON ~tAL !lll ,.._ S(ALF FALTCR~ ~~ H~lf•J.~XJ.~ UDL•I.OF~I OG •1.·)7~3 Figure 14. [•JCE~ V• 3 30 ------------ HJOTH04 SYH QlR FL Pl"7X!OX.I REAL HOLF>J."XJ.S STATIC LOAD CA5f UOL•!.OP~l 1'>410'>121 tAXIS' J ALP'!\> -3~ G~ DHLFrTION SfALF FACTOR" g[TA" 13' 00 t\.710 Figure 15. l,J0l6 V•.J 31 HJOTH:)4 ~YM 0'R Fl PL~7X!OX.I ll[AL HDLF<J,oXJ-~ ';TATIC LOAD CASf. I 611/0rl/21 !AXIS• .l ~LPIIA~ JO ~~ 9UA• 4~ 00 DEFLf[TION S(ALF FACTOR• 9.97SJ UOL•!.OF'~I -~ 16 ................... ..... ........ 7J Figure 16. E•J0l6 V•.J 32 X ~· ty I I 171:. /7o+ 1.!'~+ /.l) ils X 1<!9 v, ") 0~ HJDTI-!06. Quadrant modeled primarily with SAP IV Shell elenents of a 14 x 17 x 0.1 rectangular flat isotropic plate with real 7 x 7 central square hole (HJDTHOS witl1 virtual hole) E = 30 x 106 PSI V = 0.3 Figure 17. X~~' Oy 6·0 fy z~ -t-1'·~ ·-r-- / ii:'J' HJDTI-108 ~6ly . .., ... ~s J' ' I7 66 ~>J' I . -· (~"' I I 1-t:LJ?_;;· j-'1' ~~¥ 176 ~ .f' ' 7, o =tti -~ ~ I ' Quadrant modeled primarily with SAPIV Shell elements of a 14 x 12 x 0.1 rectangular flat isotropic plate with real 7 x 7 central square hole (IDD'IHO 7 with virtual hole) E = 30 x 106 PSI v = 0.3 f,e3 7?+ I\ \\\'H' . C/7 _ 9.P _ 9'9' _/oo 1.:57+ + 16~ /6J !<') ~ ltv /i:.r >; !66 _/o/ N"7 _::.t_ IM' 169-x ~ &x Figure 18. K >; 7~ B-x t.N t.N DISOJSSION OF 1HE CALaJLATED RESULTS All the calculated coefficients plot into notably scatterfree smooth curves shown in Figures 7 and 8. The range of plate aspect ratios, however, is too small to indicate trends at both its ends. In the symmetrical case of the square plate, where _Q_ a = 1, the respective curves either intersect or are symmetrical to each other at that point, as logical. The curves of all the deflection coefficients, shown in Figure 7, continue their almost linear though decreasing rise up to an aspect ratio _Q_ = 1.5 . They are expected to reverse their slight a curvature and to be asymptotically stabilized at 3 < - b < oo , when the a plate will tend to cylindrically bend and the hole influence to remaim localized. At their lower ends, the HC and the HY coefficients are . h and at HX to reach a m1n1mum . . expecte d to VanlS Va1Ue at ab = 0• 5, when the plate and the hole parallel edges coincide, i. e. the plate is cut through into two smaller plates each SL~ported on three sides. The curvatures of all the reaction plots, shown in Figure 8, are more pronounced and their trends are clearer than those of the deflection curves. At their upper and lower ends, they are all expected to be stabilized at maximum or minimum values, except that PC and PY values will vanish at the upper and lower ends respectively. In Figure 7, the curves of the bending moment coefficients in the YZ and the XZ planes at points HX and HY on the hole edges, 34 .I 35 ,, . i. e. YHX and XHY respectively, are similarly expected to be stabilized asymptotically at ~ .~ = 0.5, except YHX which > 3 and to vanish at should reach a minimum value. In contrast, the coefficients at the hole corner, YHC and XHC, together with the shear curves in Figure 8 well illustrate the rapid changes that occur in both internal loads at 1 < ~ < 1. 5 . The local bi-axial concavity of the square plate pressure surface at the hole corner rapidly increases cylindrically with b, while it decreases orthogonally and may even turn anti-clastic if the hole length were sufficiently increased. However, both pairs of curves are expected to reverse themselves and to be stabilized asymptotically at 3 < - ba < oo and to vanish at ~ a = 0. 5 . All the results so far obtained are subject to the averaging effect inherent to any finite element solution. Therefore, a linear FE solution by itself is inadequate to investigate loading concentrations. In fact, special iterative FE programs for crack-growth have been developed to assist with ·Fracture Mechanics analysis. An approximation of such concentrations at the hole sharp corner can still be made by extrapolation from a plot of values along the hole edges, leaving much to the imagination. Mbre accurately, we should write at least a 4 x 4 matrix of Chebychev-type of curve-fitting expressions, e. g • Y =a + bX + eX 2 + dX 3 + ••• and solve for the unknown coefficients. The narrow range of only 0.05 in our models of this extrapolation may predict usefully close approximations in the elastic range. However, this development is outside the scope of this project. Q . CONCLUSIONS The following conclusions can be drawn from this parametric study: 1) Though all the calculated coefficients have plotted into notably scatter-free smooth curves, a few more than the four available plate aspect ratios may have enabled a better exploration of their upper and lower trends; 2) The finite element method of linear anal)Sis is inherently an inadequate tool to investigate loading concentrations at the hole sharp corner; In fact, special iterative FE programs for crack-growth have been developed to assist with Fracture Mechanics analysis; 3) The rapid changes in out-of-plane bi-axial bending moments and shears that occur at the hole sharp corner have been well exhibited by the plots of their respective coefficients; 4) Further exploration of the loading concentrations at the hole sharp corner can be done by extrapolation of the results plotted along the hole edges, leaving much to the imagination; Alternately, the solution of a matrix of Chebychev-type of curve-fitting expressions would be closely accurate, especially over our narrow range of extrapolation. 36 REFERENCES 1. Savin, G. N. Stress Concentrations Around Holes. New York: Pergamon Press, 1961. ·~ 2. De Jong, Thee. "Stresses Armmd Rectangular Holes In Orthotropic Plates". ~ Composite Materials, Vol. 15 (July 1981), p. 311. Technomic Publishing Co., Inc. 3. Timoshenko S. and Woinovsky-Krieger S. 1beory Of Plates And Shells. New York: McGraw-Hill Book Co., Inc., 1959. 4. Wylie, C. R. Jr. Advanced Engineering Mathematics. New York: McGraw-Hill Book Co., Inc., 1966. 5. Burington, R. S. and Torrance, C. C. Higher Mathematics. New York: McGraw-Hill Book Co., Inc., 1939. 6. Frazer, R. A., Duncan, W. J. and Collar, A. R. Elementary Matrices New York: The MacMillan Co., Inc., 1946. 7. Churchill, R. V. and Brown, J. W. Fourier Series And Boundary Value Problems. New york: McGraw-Hill Book Co., Inc., 1978. 8. Spiegel, M. R. Theory And Problems Of Fourier Analysis . . . . New York: McGraw-Hill Book Co., Inc., 1974. 37 38 9. Bathe, K. J., Wilson, E. L. and Peterson, F. E. SAPIV, A Structural Analysis Program For Static And Dynamic Response Of Linear Systems. Berkeley, CA.: College of Engineering, University of California, 1973. 10. Gallagher, R. H. Finite Element Analysis Fundamentals. EnglewoodCliffs, New Jersey: Prentice Hall, Inc., 1975. 11. McGuire, W. and Gallagher, R. H. Matrix Structural Analysis. Englewood-Cliffs, N J: Prentice Hall, Inc., 1979. 12. Ramanathan, R. K. COSMOS6. Santa Mbnica, CA: Structural Research And Analysis Corporation, 1983. 13. Lashkari, M. COSMOS7. Santa MOnica, CA: Structural Research And Analysis Corporation, 1983. APPENDIX A Input List And Output Results For Model HJDTH02 Of 14 x 14 x 0.1 Plate With 7 x 7 Square Hole. 39 II a 113 .. .. ,JI:s:J:zt:-03 I 1 I 72 71 70 69 • 0 0 • • • 0 - .30IOOE-01 -.21731t:-o3 -.2l074E-o3 -.16340[-01 I I 1 55 54 I -.17210E-03 oi7MJE-03 -.17176€-ol oiH.,.-03 -.35515E-03 .34172£-03 -.34160£-03 .34174[-03 -.15242[-01 .311'JK-03 -.34174[-03 - o115f21:-03 • 20644«-03 1 1 - .17055[-01 -.16704[-01 -.16704[-01 "ol6340[-01 - .15242[-G1 -.10612£-01 o217JOE-o3 -.31717£-03 o2JOOJE-03 -.206371-03 I - oi0612E-OI I 1 -. 54507£-02 -.54!107[-02 o1110l[-03 .257--03 I -.3112!1[-06 -.1109!1[-03 -.257al-o3 1 -.344461:-06 o34113t:-OS i26676E-03 I -.33!102[-01 -,3J502E-01 -.3266111E-01 -,3266111E-01 -.30118£-01 -.32454[-05 .47160£-03 -o4715JE-OJ .4571JE-03 -.457761-03 .41743[-03 -.26103[-01 -.2610JE-01 -, 24701E-01 -,24701E-01 -.2.......-n o. o. ,00104«-04 -.001681-04 • 1!111331-03 .3s1.--o3 -.41737£-03 • 2:r.JIIII-03 -.1!1020[-03 -.35104£-GJ .32!127£-0J -.2Jl76E-oJ - .32510[-GJ .266661:-0l -.2415!1[-01 I I 56 57 58 60 61 62 63 64 67 I 1 1 I 73 0 1 1 .31457£-oJ .27874«-GJ -.2U60£-0l -.31457£-0l . -.278671-oJ 1. I -.2J!1861:-01 .~-OJ .290011-o:J -.2415!1E-G1 -.23!1861:-G1 -,JOJ42E-GJ -.20994«-GJ • • • .... • ., • • • • • • • " • -.211961:-01 -. 218961:-01 I 74 68 -.15040£-01 - o1 !1040£ -o 1 I .27414[-0J - • 27 4091: -oJ -,JIJ25E-OJ 1 I -.17682£-0J .17687£-0J -.345421:-G3 ,J4SIIX-OJ I I 41:. 7!1 76 77 • ",. • • •. • 0 • • • o. o. o. o. o. o. o. o. .o. o. o. o. o. o. o• o. o. o. o. o. o. o. o. o. o• o. o. o. o. o. o. o• o. o. o. o. o. o• o. o. o. o. o. o. o. o. o. o. o. o. o. o. o. o. o. o. o• o. o. o. o. o. o• o. o• o. o. o. o. o• o. o. o. o• o. o• o• o. o. o. o. o•. o. o• o• o. o. o• o. o. o. o. o• ---.:J l.N ......
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