22nd International Symposium on Plasma Chemistry July 5-10, 2015; Antwerp, Belgium Antibacterial silver containing nanocomposites prepared by gas aggregation source of nanoparticles combined with PE-CVD A. Kuzminova1, O. Kylián1, J. Beranová2, A. Shukurov1, O. Polonskyi3 and H. Biederman1 1 Charles University Prague, Faculty of Mathematics and Physics, Prague, Czech Republic 2 Charles University in Prague, Faculty of Science, Prague, Czech Republic 3 Christian-Albrechts-University at Kiel, Institute of Material Science, Faculty of Engineering, Kiel, Germany Abstract: Silver containing nanocomposites were prepared by gas aggregation source of Ag nanoparticles combined with plasma enhanced chemical vapor deposition performed in HMDSO/O 2 working gas mixtures. It is shown that Ag+ ion release and related antibacterial character of deposited coatings may be adjusted by amount of silver nanoparticles in the films as well as by chemical structure of matrix material. Keywords: PE-CVD, HMDSO, Ag nanoparticles, nanocomposites, antibacterial coatings 1. Introduction Nanocomposite materials based on metal nanoparticles (NPs) embedded in a dielectric matrix are employed in wide range of applications such as production of decorative coatings, (bio)sensing, fabrication of high frequency magnetic components, photovoltaic materials or full cells. In addition, increasing resistance of certain bacterial strains to common antibiotics triggered off research focused on the possibility of employing metalcontaining nanocomposites as antibacterial coatings that should prevent bacterial adhesion to the surface or kill bacteria when they come in contact with a surface. From this point of view the most interesting and studied are silver based nanocomposites as Ag is for centuries known as potent bactericidal agent [1]. Although the exact bactericidal mechanism of silver is still not fully understood, it is supposed that the antibacterial nature of silver is predominantly connected with its ability to release silver ions that may subsequently interact with thiol groups of vital enzymes, suppress replication ability of bacterial DNA, induce generation of reactive oxygen species that provoke oxidative stress or irreversibly damage cell membranes of pathogenic organisms and hence inhibit their growth (e.g., [2, 3]). Various techniques based on chemical synthesis have been established to produce Ag/polymer nanocomposites. However, the use of these techniques is often rather problematic since they are typically multi-step and timeconsuming. In addition, these techniques require solvents and thus do not comply with the demands on eco-friendly process. Therefore increasing attention is paid to techniques based on plasma technologies, such as cosputtering from two magnetrons [4] or combination of Ag sputtering with plasma enhanced chemical vapor deposition (PE-CVD) [5-7] that were employed for production of Ag/PEO, Ag/PTFE, Ag/Si:C:O:H and Ag/C:H:O antibacterial coatings. However, also these techniques pose certain limitations: since the Ag NPs are formed as the result of diffusion and aggregation of P-III-6-28 atomic silver in growing matrix of plasma polymer, the size and distribution of formed NPs is strongly influenced by matrix material, which makes it rather difficult to control independently the size and amount of NPs and properties of matrix. In this study we introduce an alternative method, which is based on combination of PE-CVD process used for production of matrix material with deposition of Ag nanoparticles by means of a gas aggregation source of Ag nanoparticles. The main attention is devoted to characterization of nanocomposites produced in this way as well as evaluation of their antibacterial character. 2. Experimental details Deposition system depicted in Fig. 1a was used for the preparation of thin films of plasma polymerized hexamethyldisiloxane (HMDSO). It consisted of high vacuum chamber pumped by diffusion and rotary pumps, RF planar electrode operated at frequency 13.56 MHz and load-lock system for introduction of samples into the deposition chamber. The precursor HMDSO (Sigma) was thermally stabilized and vaporized outside the apparatus. In order to evaluate the effect of chemical composition of matrix material on antibacterial properties, the HMDSO was used either alone or in a mixture with oxygen (HMDSO/O 2 ratios up to 1:60). Pressure during the depositions was 4 Pa and applied RF power during the depositions was 40 W. Ag nanoparticles were prepared by means of gas aggregation source of nanoparticles based on 3-inch planar magnetron equipped with Ag target described in more details in [8]. The magnetron was placed into water cooled gas aggregation chamber ending in an orifice (2 mm in diameter), which separated aggregation zone from the main deposition chamber. Magnetron was powered by DC power supply operated in constant current mode (0.1 A). Working gas was argon and its pressure in the aggregation chamber was 30 Pa. Deposition time of Ag NPs was 2 min. 1 (sterilized by UV light for 30 min from each side) was placed onto the inoculated agar surface (the coated side facing down). Glass coated with films of plasma polymerized HMDSO and SiO x served as negative controls. After overnight incubation at 37 °C, the plates were photographed and the inhibition zones (clear zones where bacteria did not grew) around discs were measured. 3. Results It was found that thin films deposited using pure HMDSO (denoted as pHMDSO) have the structure typical for plasma polymerized organic films with high atomic concentration of carbon and relatively low O and Si atomic concentrations. As can be seen in Table 1, addition of oxygen to HMDSO causes, in agreement with previous studies [9], a dramatic increase of atomic concentration of oxygen at the expense of carbon. For O 2 :HMDSO ratios above 20:1 the deposited coatings exhibit chemical structure close to stoichiometric SiO 2 . As demonstrated in previous study [10], changes in chemical structure of prepared films is accompanied by changes in their water contact angle that was found to decrease from 100° measured for samples deposited in pure HMDSO down to 15° for samples for whose production was employed O 2 :HMDSO mixture 60:1. On the other hand, no significant changes were observed in the morphology of samples deposited using different working gas mixtures: all samples were smooth with RMS roughness below 1 nm. Fig. 1. Experimental set-up used for deposition of a) thin films and b) Ag nanoparticles. Various techniques were employed for the characterization of prepared thin films of plasma polymers, Ag nanoparticles and their nanocomposites. The thickness of films was determined by means of spectroscopic ellipsometry (Woolam M-2000DI). The chemical composition of deposited coatings was analyzed by X-Ray Photoelectron Spectroscopy (XPS, Phoibos 100, Specs) using an Al Kα X-ray source (1486.6 eV, Specs). Wettability of prepared samples was evaluated by means of a sessile water drop method. Morphology of samples was determined by means of SEM (Tescan Mira II) and AFM (Quesant Q-scope 350). Optical properties of prepared nanocomposites were studied by UV-Vis spectrophotometer (Hitachi U-2900) in the spectral range 325-900 nm. The ion release kinetics was monitored by MS-ICP (NexION® 300 ICP-MS System). For evaluation of antibacterial character of prepared nanocomposites Gram negative bacterium E. coli, strain K12 (laboratory stock) was employed. Bacteria were cultivated in Luria broth (LB) at 37 °C until mid-exponential phase of growth (optical density at 450 nm ca. 0.5). The culture was then diluted 1:10 in sterile distilled water and 1 ml was placed on the surface of LB agar plate. After all liquid soaked into the agar, a glass disc coated by silver containing nanocomposites 2 Table 1. Surface elemental composition of samples as determined by XPS. O 2 :HMDSO ratio 0 1 5 10 20 60 C [%] 56.6 42.6 25.3 7.5 3.5 4.2 O [%] 16.3 29.6 43.5 57.9 60.2 63.6 Si [%] 27.1 28.1 31.2 34.6 36.3 32.2 The next step was deposition of Ag nanoparticle films. As can be seen in Fig. 2, where an example of Ag NPs deposited on Si wafer coated with 20 nm thick film of SiO x together with corresponding histogram of diameter of nanoparticles is presented, the mean size of NPs is 14 ± 5 nm and they form sub-monolayer. The Ag/pHMDSO and Ag/SiO x nanocomposites were subsequently deposited on glass in the form of sandwich structure by sequential deposition of layers of plasma polymers and Ag nanoparticles. The first and the last layers were always pHMDSO or SiO x . The thickness of pHMDSO and SiO x inter-layers was kept constant and equal to 7-10 nm in this study, which is lower than the mean lateral distance of NPs deposited in a single step. P-III-6-28 1 layer 2 µultilayers 5 µultilayers SiOx Because of this the coatings may be still considered as nanocomposites with randomly dispersed Ag NPs rather than multi-layered sandwich structures. As can be seen in Fig. 3 increasing number of layers of Ag nanoparticles leads to enhancement of the intensity of anomalous absorption peak of silver, which confirms increasing amount of NPs in the coating. 0,6 Increasing number of interlayers of Ag NPs Absorbance [a.u.] 0,5 Glass SiOx 1 intelayer of Ag NPs 2 intelayers of Ag NPs 5 intelayer of Ag NPs 0,4 0,3 0,2 pHMDSO 102 10-1 10-2 10-2 2 hours 144 hours 10-1 72 hours 100 24 hours 100 144 hours 101 72 hours 101 24 hours Fig. 2. SEM image of Ag nanoparticles deposited onto SiO x film and corresponding size histogram of NPs. 103 102 2 hours Silver ion release [µg/l] 103 Tiµe in water Fig. 4. Ag ion release from samples immersed in water SiO x based nanocomposites as compared to pHMDSO ones. This assumption was confirmed by preliminary antibacterial tests. Fig. 5 shows representative sections of photographs of glass discs placed on LB agar surface inoculated with E. coli after overnight incubation. Distinct differences in antibacterial properties were observed in dependence on used matrix material as well as in dependence on the number of Ag inter-layers. Whereas for Ag/pHMDSO nanocomposites only an indication of formation of inhibition zone was detected, in case of Ag/SiO x nanocomposites the inhibition zone was clearly visible and its diameter increased with increasing content of Ag nanoparticles. 0,1 0,0 400 500 600 700 800 900 Wavelength [nm] Fig. 3. UV/Vis spectra of nanocomposites Ag/SiO x with different number of interlayers of Ag NPs. For comparison also UV/Vis spectrum of uncoated glass is presented. As mentioned in the introduction, antibacterial nature of Ag based nanocomposites is connected with their ability to release Ag+ ions. In order to quantify ion release in aqueous environment, MS-ICP measurements were performed. It was observed that the amount of released Ag+ ions and its kinetics was strongly influenced by the amount of Ag NPs in the coating as well as by the chemical composition of the matrix material. As it was expected, the amount of released silver ions gradually increases with the time for which the samples were immersed in water and with the amount of Ag NPs present in the nanocomposites. Moreover, the ion release was much higher for SiO x -based nanocomposites as compared to Ag NPs embedded in pHMDSO as can be seen in Fig. 4. According to MS-IPC results it can be expected that higher antibacterial effect will be exhibited in case of P-III-6-28 Fig. 5. Sections of photographs of glass discs placed on the LB agar surface inoculated with E. coli, after overnight incubation. The diameter of discs was 12 mm. 4. Conclusion Nanocomposites containing Ag clusters embedded in hydrophobic (pHMDSO) and hydrophilic (SiO x ) matrixes, respectively, were prepared by PE-CVD method combined with deposition of Ag nanoparticles by gas aggregation source. It was found that both the amount of Ag NPs and chemical structure of the matrix influence the capability of produced nanocomposites to release Ag+ ions in aqueous environment. This is important result from point of view of fabrication of antibacterial coatings with tunable rate of silver ion release. 3 5. Acknowledgments This research has been supported by the Czech Science Foundation through the Project 13-09853S. Authors would like to thank R. Abel and A. Matthiessen for MS-ICP measurements. 6. References [1] S. Eckhardt, P.S. Brunetto, J. Gagnon, et al. Chem. Rev., 113, 4708 (2013) [2] J.R. Morones, J.L. Elechiguerra, A. Camacho, et al. Nanotechnology, 16, 2346 (2005) [3] C. Marambio-Jones and E.M.V Hoek. J. Nanoparticle Res., 12, 1531 (2010) [4] V. 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