22nd International Symposium on Plasma Chemistry July 5-10, 2015; Antwerp, Belgium Continuous synthesis of lithium titanates nanoparticles and nanowires in inductive thermal plasma F. Quesnel1, G. Soucy1, J. Veilleux1, P. Hovington2, W. Zhu2 and K. Zaghib2 1 Department of Chemical and Biotechnological Engineering, Université de Sherbrooke, Québec, Canada 2 IREQ, Varennes, Québec, Canada Abstract: Nanoparticles and nanowires of lithium titanates were synthesized using a thermal plasma torch. The influence of the ratio and type of the reagent as well as the presence of seed material were investigated. The nanomorphologies were observed by Scanning Electron Microscopy (SEM), while X-ray diffraction (XRD) combined with a Rietveld refinement was used to quantify the composition. Keywords: thermal plasma, lithium titanate, nanowires, nanoparticles 1. Introduction Plasma synthesis of nanoparticles of titanates have a long and successful history. Our work aims to further investigate ways to emulate such success with lithium titanates, a class of material being considered for anodes in lithium-ion batteries, superconductors and fusion reactor blanket [1-3]. Although lithium titanates nanowires and nanotubes were produced before, their productions pathways mostly relied on either an alkali catalysis to achieve directional growth or the addition of lithium to TiO 2 morphologies produced by hydrothermal or electrochemical processes [4, 5]. Our work describes some of the first reports of nanotructures of lithium titanates that were synthesized in a reproducible manner with a plasma without catalyst. 2. Methods and materials The experimental setup used a Tekna PL-50 inductive thermal plasma torch operating at 3 MHz, 66 kPa and 40 kW (see Fig. 1). The sheath gas was a mixture of 10 L min-1 of H 2 and 75 L min-1 of Ar, while the central gas was Ar at 30 L min-1. These gases flowed in a water-cooled steel reactor and associated off-gas filtering system. The Li 2 O-TiO 2 system was explored with two mixtures of reagents, in both cases containing Li 2 CO 3 , with the TiO 2 source being either microsized agglomerates of nanosized anatase (Mixture A) or nanosized rutile (mixture B). Mixture A was ball milled and sieved to 80µm, while Mixture B was simply sieved to 80 µm. The experiments involved gradients of stoichiometry (Li:Ti ratio) and nanosized Li 4 Ti 5 O 12 seed material, as described in Table 1. The XRD patterns were acquired with an X’pert Pro MRD device using a Cu Kα radiation source and the scanning electronic microscope pictures were captured on a Hitachi S-4700 device. A Rietveld refinement using the Jade 10 software was developed and validated for these applications in previous work [6]. P-II-8-28 Fig. 1. Experimental setup. Table 1. Definition of experiments. Test Powder Feed rate (g min-1) Li:Ti ratio a b c d e f A A A B B B 6 6 6 3.7 3.7 3.7 0.8 0.9 1 0.8 0.8 0.8 Li 4 Ti 5 O 12 Seed (wt %) 0.0 0.0 0.0 0.0 0.3 3.0 1 3. Results Nanopowders were collected in the off-gas filters. These samples appeared to have different bimodal particle size distributions, as illustrated in Figs. 2 and 3. Both partial vaporization and particle agglomeration are likely pathways for the origin of the larger droplets, with the former being the most likely in tests a, b, c, while the latter is the most likely for tests d, e, f. oriented shapes, the overarching composition of the samples is consistent with these containing a significant fraction of Li 4 Ti 5 O 12 . This conclusion is supported by the compositions shown in Table 2. Fig. 4. Example of platelets (A) and short wires (B&C) from Test f. Fig. 2. Bimodal distribution from Test a. Fig. 5. Magnified view of the irregularities on a droplet from Test f. Fig. 3. Bimodal distribution from Test d. Some structures were also displayed in the shape of nanoplatelets and nanowires, present both individually or joined to larger particles. This can be observed in Figs. 4 and 5. There appears to be an increase in the number and length of non-spheroidal morphologies relative to the amount of Li 4 Ti 5 O 12 seed material. It was also noted that among the tests conducted with Mixture A, the Test b with a Li:Ti ratio of 0.9 yields the highest frequency of oriented shapes. While the characterization studies did not allow for indisputable identification of the phases contained in the 2 Table 2. Compositions of collected samples as determined by Rietveld refinement. Phase (wt %) a b c d e f Li 4 Ti 5 O 12 23.8 23.9 18.3 31 42.7 48.1 Li 2 Ti 3 O 7 17.8 15.4 10.8 34.7 18.5 16.3 β-Li 2 TiO 3 16.1 23.9 28.3 8.9 15.2 10.1 γ-Li 2 TiO 3 TiO 2 (anatase) TiO 2 (rutile) 21.7 25.2 35.7 4.3 17.6 12 13.6 7.3 3.2 2 0 0.8 0.4 0 0 8.2 3.7 7.8 Li 2 CO 3 6.5 4.3 3.7 10.8 2.4 4.9 P-II-8-28 4. Discussion Both TiO 2 and Li 2 CO 3 are difficult to vaporize and are identified in the synthetized material. The pertinent TiO 2 allotropes possess a high density and vaporization point. Li 2 CO 3 is soft and subject to agglomeration in grinding, while it decomposes to Li 2 O and CO 2 at a comparatively low temperature in a way that may induce its discharge from the plasma plume. As a consequence, a shorter residence time and lower vaporization would occur. A gas recirculation pattern may also induce some level of low-temperature effluent condensation on the cold shell. Both of these mechanisms may have led to a higher concentration on the reactor shell, which forms a gradient that is highest near the torch. Furthermore, ultra-fast quenching should facilitate the formation of anatase, while the reducing gas should promote rutile [7]. However, it is reported that the TiO 2 phase(s) observed mainly correspond to the injected phase. The strong correlation between the TiO 2 phases may be partly attributed to a seeding effect. It was illustrated with the Li 4 Ti 5 O 12 seeds that significant effects (much higher yield) can be achieved with marginal seeding material. This would argue against the influence from irregularities in the mixing or injection as the main source of the residual reagents. 6. Acknowledgments This research was enabled by the financial support of the Natural Sciences and Engineering Research Council of Canada (NSERC) and the Institut de Recherche en Électricité du Québec (IREQ). We are especially grateful to André Bilodeau for his contribution in the operation of the plasma reactor. 7. References [1] T. Hoshino, K. Kato, Y. Natori, M. Nakamura, K. Sasaki, K. Hayashi, T. Terai and K. Tatenuma. Fusion Engng. Design, 2-6, 84 (2009) [2] D.C. Johnston, H. Prakash, W.H. Zachariasen and R. Viswanathan. Mat. Res. Bull., 7, 8 (1973) [3] T. Ohzuku. J. Electrochem. Soc., 5, 142 (1995) [4] V. Kumar, J.H. Kim, J.B. Jasinski, E.L. Clark and M.K. Sunkara. Crystal Growth Design, 7, 11 (2011) [5] S.C. Lee, S.M. Lee, J.W. Lee, J.B. Lee, S.M. Lee, S.S. Han, H.C. Lee and H.J. Kim. J. Phys. Chem. C, 42, 113 (2009) [6] F. Quesnel, G. Soucy, J. Veilleux, P. Hovington, W. Zhu and K. Zaghib. TMS: Characterization of Minerals, Metals and Materials. (2015) [7] J.-G. Li, M. Ikeda, R. Ye, Y. Moriyoshi and T. Ishigaki. J. Phys. D: Appl. Phys., 8, 40 (2007) 5. Conclusion This study demonstrated that the plasma synthesis of lithium titanates is sensitive to seeding effects in the formation of both Li 4 Ti 5 O 12 and TiO 2 phases. It was also shown that the specified plasma conditions allowed for the production of low-dimension nanostructures in the collected powders. P-II-8-28 3
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