22nd International Symposium on Plasma Chemistry July 5-10, 2015; Antwerp, Belgium Functionalisation of octa-methyl polyhedral oligomeric silsesquioxane (POSS) by sequential continuous wave and pulsed plasma mode treatments X. Chen, Z. Chen, L.F. Dumée, X.J. Dai and K. Magniez Institute for Frontier Materials, Deakin University, AU-3216 Waurn Ponds, VIC, Australia Abstract: The functionalisation of polyhedral oligomeric silsesquioxane (POSS) with nitrogen containing functionality is demonstrated for the first time by sequential Continuous Wave (CW) followed by Pulse (P) plasma mode. Here we show that octa-methyl POSS can be functionalised in a nitrogen/hydrogen plasma, introducing terminal nitrogen rich species such as amine and amide. As opposed to wet chemical functionalisation approach, the plasma method does not require reactive chemicals and is much more environmental friendly. Keywords: polyhedral oligomeric silsesquioxane (POSS), plasma functionalisation 1. Introduction Polyhedral oligomeric silsesquioxane (POSS), a material that can combine the feature of both organic and inorganic materials in a silicon cubic cage nano-structure [1], has been extensively used for a wide range of optical and electrical, aerospace, biomaterial and nanocomposites applications [1, 2]. However, the synthesis of reactive functional POSS is generally lengthy, costly and requires environmentally unfriendly processing routes [2]. Physical plasma treatments are relevant candidates to design green, up-scalable and efficient functionalisation systems. Plasma surface functionalisation of carbon nanotubes and more recently, boron nitride nanotubes has already been reported [3-5]. Here we extend on this prior work and this project looks at surface plasma treatment of octa-methyl POSS with N 2 and H 2 gas mixtures in order to increase the density of nitrogen functional groups across the surface of the cage of the POSS materials. Here, octa-methyl POSS was chosen as a demonstration compound for its symmetrical and simple structure and since it is one of the cheapest form of POSS available. Continues Waves (CW) plasma followed with Pulse (P) plasma mode were used following a design by Dai et al. was considered in this project [6], and the resulting samples were tested by Fourier Transform Infrared spectroscopy (FTIR), X-ray Photoelectron Spectroscopy (XPS), and Scanning Electron Microscope (SEM) to assess the physical and chemical modification across the POSS for a range of plasma conditions. 2. Experimental method Octa-methyl POSS materials were purchased from Hybrid Plastics Inc. The large sized octa-methyl POSS crystals were first air jet milled to a process finer powders using a 2 inch Sturtevant micronizer with 620.5 kPa pressure. The POSS powder was dispersed in acetone (10 g/L) and deposited 4 -5 drops on a cleaned 1.0 cm2 silicon wafer and dried in an oven at 50 ℃ for 1 min. P-II-7-4 The POSS particles deposited on the silicon wafers were plasma treated using plasma polymerization system with the RF generator (Kurt J. Lesker Co., USA) and the matching network (EJAT6, Kurt J. Lesker Co., USA) to generate both continuous (CW) and pulsed (P) plasma mode with 100% of the RF power transferred to the plasma. The power was varied between 80 W, 100 W and 130 W. Plasma mode was using CW + P which was developed by Dai et al [6]. And other conditions such as gas inlet, vacuum pressure, treatment time, and duty cycle of Pulse plasma were fixed as N 2 /H 2 gases, 8.0 × 10−2 mbar, CW for 1 min, P plasma for 10 minutes, duty cycle was set as 10%. Argon gas was used for pre-treatment (100 W CW plasma for all samples) and purging before and after plasma. The resulting samples were tested by FTIR Bruker VERTEX 70 spectrophotometer. Spectra displayed by transmission mode of KBr discs and a resolution of 4 cm-1 with 128 scans. XPS of the reference and plasma treated POSS was carried out using a K-Alpha X-ray photoelectron spectrometer from Thermo Fisher Scientific. 4-(trifluoromethyl) benzoic anhydride (TFBA) was used to label the primary amine group introduced across the samples through the terminal CF 3 groups easily traceable with XPS analysis [3]. A number of 1 to 2 drops of TFBA was vaporized to react with the treated samples for 2 h at room temperature in a sealed vessel. The amount of primary amine then was calculated as follows: [NH2 /C]% = � [F] 3 × 1 [C]− � × 100 8[F] 3 (1) SEM was used for surface characterization of the sample before and after plasma treatment. The surface of the samples was gold coated with a 3-4 nm thick gold coating by sputtering to avoid electrical charging during the milling operations. Micrographs of the particles were acquired on a JEOL 7800F SEM with an accelerating 1 voltage of 5 kV and a current of 87 pA. The working distance was 12 mm. 3. Results and discussion The morphology of the POSS powders across the different steps of the treatment was first investigated by SEM. The air jet milling process reduced the size of particles from 60 µm average to approximately 1 µm to 100 nm (Fig. 1 a and b). The size distribution of the particles after plasma treatment was however found to be comparable to that of the samples after air milling suggesting that no further physical degradation may occur through the plasma treatments (Fig. 1 c). This result indicates that the cage structure is likely to be retained at the microscopic level at least after plasma treatment. Fig. 1. SEMs of (a) the as purchased octa-methyl POSS crystal with molecular structure, (b) the pristine POSS after air jet milling and, (c) the air jet milled samples after a 100 W plasma treatment. XPS was used in quantitative analysis of elements and identification of the functional groups in the material surface. As seen across the XPS spectra shown in Fig. 2, the silicon and oxygen bands obtained across the POSS materials before and after plasma treatment appear unchanged which the peak for both control and treated in Fig. 2 a maintained same characteristics. This signifies that the Si – O and Si – C bonds were not affected by the plasma [7] and additionally, O1s spectra present same characteristics for both control and treated sample, which (a) (b) 2 P-II-7-4 affects the concentration of amine groups. Moreover, the N1s band indicate the presence of nitrogen containing species after plasma treatment in Fig. 2 b, while the control sample does not appear any peak in N1s, but treated sample contains a clear peak for supporting the presence of nitrogen species. Thus, there were nitrogen containing functional groups introduced in the sample surface after plasma treatment. The reactivivity of the derivatization reaction between the plasma treated POSS and the TFBA was then assessed in order to determine and quantify the primary amine (a) groups (-NH 2 ) from the surface of plasma treated sample. During the derivatization reaction with TFBA, the NH 2 groups were converted to imine C=N-C groups after elimination of the terminal –C=O across the TFBA. The amount of primary amine groups were therefore assessed by the other terminal CF 3 in TFBA in XPS. As seen in Fig. 2 c and for the 80 W plasma treated samples react with TFBA, the C1s band is composed of peaks at 296.5 eV and 293.5 eV which can be attributed to the C-F and C-F 3 groups. This provide evidence that TFBA was covalently linked with the primary amine groups present across the plasma treated samples. The primary amine percentage was calculated from Equation (1) and, resulting [NH2 /C] content of 1.7%. Further chemical analysis by FTIR were performed to confirm the XPS results. The spectra for the series of (b) samples are shown in the Fig. 3. The untreated POSS material should display absorption bands at 1075 – 1135 cm-1 and 780 cm-1 corresponding to the structural groups from the POSS cage (Si-O-Si) [7, 8]. The spectra in Fig 3 present those two peaks which support the result from XPS that the cage structure was well maintained. Furthermore, new bands at 1630 cm-1 and 3400-3500 cm-1 are visible for Fig. 2. XPS spectra for for control and 130W treated samples: (a) O1s and Si2p; (b) C1s and N1s; (c) XPS spectra for C1s after react with TFBA, sample was 80W plasma treated Fig. 3. FTIR for treated and untreated samples provides supporting evidence that of the silicon cage structure within the crystalline structure was not physically damaged. The octa-methyl POSS powders were treated by N 2 /H 2 gas plasma, and the bands for C1s and N1s indicate the appearance of nitrogen rich species (Fig. 2 b). As seen across the C1s band two peaks 285.4 eV and 288.9 eV are present after plasma treatment which can be attributed to C – N (amine group), and CO – NH (amide group) [3-5]. The amide groups’ formation were due to the air exposure after plasma treatment which P-II-7-4 the plasma treated samples which may be attributed to presence of the amine and amide groups previously discussed [9]. These again are in good agreement with XPS results, showing that nitrogen rich species were introduced in the sample after plasma. 4. Conclusions The collective outcomes of the XPS, FTIR, and SEM results provide evidence that the POSS core cage structure 3 was maintained after plasma treatment. XPS and FTIR data demonstrated the presence of nitrogen containing species formed across the materials’ surface after plasma treatment, thus confirming the successful functionalisation route. Furthermore, the amount of nitrogen functional groups were identified primarily as amines and amides groups. Last, the successful functionalisation with TFBA, as a labelling agent, was performed demonstrating that up to 1.7% of primary amines were formed by using the combined CW and P mode. 5. Future works From those results, the functionalisation by plasma work on octa-methyl POSS is technically possible which still need conditions control. Hence, to extend the work, firstly is to define a most efficient condition for introducing amine groups, which treatment power, time, pressure, duty cycle of Pulse mode are considered. After we find a critical condition, the work will extend to stirring plasma system which intend to produce a higher amount of sample for functionalisation. Furthermore, using alternative gases to have different functional groups introduced such as carboxylic functionalities by using oxygen gas could be achieved. Using other POSS is also a consideration for the future work, because other POSS like octa-phenyl POSS has much more usability such as emitting layer of OLED (organic light emission device). Moreover, the time stability of the groups in air and their potential decay will be further examined in the future. 6. Acknowledgement The authors acknowledge Xin Liu for FTIR training, Marion Wright for technical support, Gayathri Devi Rajmohan for XPS measurements in RMIT, and the XPS facility at RMIT. 7. Reference [1] C. HartmannThompson, Editor. 2011, Springer: Dordrecht. p. 1-420. [2] Cordes, D.B., P.D. Lickiss, and F. Rataboul, Chemical Reviews, 2010. 110(4): p. 2081-2173. [3] Dai, X.J., et al., Plasma Processes and Polymers, 2009. 6(8): p. 490-497. [4] Chen, Z., et al., Plasma Processes and Polymers, 2012. 9(7): p. 733-741. [5] Chen, Z., et al., Composites Part A: Applied Science and Manufacturing, 2014. 56(0): p. 172-180. [6] Li, L., et al., Plasma Processes and Polymers, 2009. 6(10): p. 615-619. [7] Garea, S.A. and H. Iovu, 2012, Wiley-VCH Verlag GmbH & Co. KGaA. p. 115-142. [8] Ramírez, C., et al., European Polymer Journal, 2008. 44(10): p. 3035-3045. [9] Coates, J., 2006, John Wiley & Sons, Ltd. 4 P-II-7-4
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