22nd International Symposium on Plasma Chemistry July 5-10, 2015; Antwerp, Belgium Effective decontamination of soft reline-based oral cancer shutters by means of non-thermal atmospheric plasma V. Colombo1,2, M. Gherardi1, R. Laurita1, A. Liguori1, A. Stancampiano1, C. Azzimonti3, A. Cochis4, M. Petri5, R. Sorrentino3 and L. Rimondini3 1 2 Alma Mater Studiorum-Università di Bologna, Department of Industrial Engineering (D.I.N.), Bologna, Italy Alma Mater Studiorum-Università di Bologna, Industrial Research Centre for Advanced Mechanics and Materials (C.I.R.I.-M.A.M.), Bolgna, Italy 3 University of Piemonte Orientale, Laboratory of Applied Microbiology, Novara, Italy 4 University of Piemonte Orientale, Laboratory of Biomedical Materials, Novara, Italy 5 Department of Oral Oncology and Pathology, San Luigi Hospital, Orbassano, Italy Abstract: The effectiveness of direct cold atmospheric plasma (CAP) treatment in bacterial decontamination of soft reline-based oral cancer shutters is reported. No evaluable cytotoxic effect turns out to be induced by plasma treatment to the above reported substrates. Keywords: cold atmospheric plasma, oral biofilm, oral cancer, soft reline, oral shutter, in vitro cyto-compatibility 1. Introduction Severe oral cancer might require patients to undergo surgical removal of soft tissues of the oral cavity; in order to replace these tissues, patients are required to wear removable shutters, generally patient custom-made, as it is necessary to mold as much as possible the prosthesis to the lacking tissue. Among the large number of materials suitable for this purpose, soft reline holds a relevant position since it is easily moldable and possesses, thanks to its sponge-like return, the mechanical characteristics required to sustain the typical values of the compressive oral forces. Unfortunately, because of the sophistication of the raw material and the custom-made production process, soft reline based oral shutters are very expensive; therefore, an eventual implant failure might be severely resource- (because of the implants cost) and time(because of the long production process) consuming, prompting the desire for novel means for limiting shutter implant failures, which are primarily caused by severe bacteria biofilm contaminations [1]. Cold atmospheric plasma (CAP) represents a very promising strategy to decontaminate soft reline shutters, given its strong antibacterial potential, related to the killing activity of the several and synergic biologically active agents produced by CAP [2-5]. Here we report the results obtained by directly treating, with two different plasma sources, the surfaces of reline shutters previously contaminated with a 24 hours-old mature biofilm of Streptococcus mutans and Aggregatibacter actinomycetemcomitans, two pathogens strongly related with biofilm formation in the oral cavity. The plasma treatment was strongly effective in biofilm decontamination, determining a bacteria viability decrease of about 50% and a loss of viable colonies number of about 2 logs after 30 seconds (p<0.05). P-III-10-19 Finally, with the aim to get some information on the possible cytotoxic effects of plasma treated samples, we evaluated the viability of human cells directly cultivated onto the surface of plasma treated specimens. The obtained results reported that CAP determined a very limited toxicity (90% viability with respect to untreated control, p>0.05). 2. Materials and Methods 2.1. Soft Reline Soft reline square specimens of 0.5 cm side and 2 mm thickness width were realized following Manufacturer’s instructions (GC Reline Soft, CG Corporate, IL, USA). Specimens were sterilized by 70% ethanol immersion overnight and washed carefully with phosphate buffered saline (PBS, pH 7.4) prior to experiments. 2.2. Plasma sources Two Dielectric Barrier Discharge (DBD) plasma sources were used. The first configuration, named DBDA is composed by a cylindrical brass electrode (10mm diameter) with a semispherical end (5mm curvature radius). Plasma was generated by means of a micropulsed generator with a peak voltage of 15.4 kV, a burst repetition frequency of 1 kHz and an internal frequency of 40 kHz. The second configuration, named DBD-B, is composed by two parallel aluminium-plate electrodes (one connected to the generator and the other grounded) covered by a POM-C plate used as dielectric. In this case the plasma source was driven by a micropulsed generator, producing high voltage bursts (duration 4 ms) with a repetition frequency of 100 Hz; during the bursts, a 20 kHz sinusoidal waveform with 12 kV peak voltage is produced. 1 2.3. Evaluation of plasma antibacterial activity The ability of plasma to reduce bacteria viability was evaluated towards two strong biofilm former: Streptococcus mutans (DSMZ 20523, German DSMZ Collection of Microorganisms) and Aggregatibacter actinomycetemcomitans (DSMZ, 11123). Soft reline specimens were placed into 24 multiwell plates and their surfaces were submerged for 90 minutes with in a suspension of 1x107 bacteria/ml to allow biofilm adhesion (1ml/specimen). Surnatants were removed, fresh medium (1 ml) added and plates incubated 24 hours at 37°C. Following plasma treatment (30, 60 and 120 seconds), bacteria viability was evaluated by the colorimetric XTT (Sigma) assay, while the number of viable colonies was counted by the CFU method. Untreated samples were used as control and considered as 100% viability. 2.4. Evaluation of cyotocompatibility of plasma treated soft reline specimens To evaluate plasma toxicity of plasma treated reline specimens, human primary gingival fibroblasts were extracted from patients gingival biopsies by tissue enzymatic, cultivated in α-MEM (Sigma) 10% serum and 1% antibiotics. 3x104 cells were seeded onto both untreated and plasma treated reline semples and cultivated for 24 hours at 37°C in α-MEM. Then, cells viability was evaluated with the MTT (Sigma) assay. Untreated cells were considered 100% viability. 2.5. Statistical analysis of data Data were analyzed using the Statistical Package for the Social Sciences (SPSS v20.0, IBM, USA). Results were compared by the one-way ANOVA followed by Sheffé’s test for post-hoc; significance was set at p<0.05. 3. Results 3.1. Soft reline decontamination Results of biofilm contaminated reline specimens subjected to the plasma treatment are reported in Fig. 1 and Fig. 2. In general, both plasma sources were effective in reducing bacteria number and viability. Treatment with DBD-A determined a statistically significant (p<0.05) reduction of bacteria number (Fig. 1A, indicated by the #) and viability (Fig. 1B, indicated by the *) against A. actinomycetemcomitans biofilm in comparison with untreated control. Interestingly, the efficacy was comparable between all the three time points (30-60-120 sec) suggesting a very fast plasma killing activity; no statistically significant difference was noticed between the three time points (p>0.05). Similar results were obtained by applying the DBD-A source against S. mutans biofilm; viability ratio was decreased of about 50% in comparison with control (p<0.05, indicated by the #) and the CFU number reduced of about 2 logs (p<0.05, indicated by the *). Again, no difference was reported between the different time-points. 2 For the DBD-B source, similar results to DBD-A were obtained, as reported in Fig. 2. Indeed, the direct application of the DBD-B source to A. actinomycetemcomitans biofilm determined a significant reduction of bacteria number (Fig. 2A) and viability (Fig. 2B) in comparison with controls (indicated by the # and * symbols respectively). However, a treatment of 30 sec resulted less effective than the 60 and 120 sec time-points. The same was observed in the S. mutans biofilm treatment: the bacteria number was reduced of about 2 logs (Fig. 2C) and the viability of about 50% (Fig. 2D); better results were achieved for 60 and 120 seconds time points. Fig. 1 A-D. DBD-A plasma treatment of contaminated soft reline specimens. Fig. 2 A-D. DBD-B plasma treatment of contaminated soft reline specimens. 3.2. Cytocompatibility of plasma treated reline specimens y The cytocompatibility of plasma treated specimens was evaluated by directly cultivating human primary cells onto both untreated and treated samples. Results are reported in Fig. 3. No significant reduction of cells viability was observed neither on the DBD-A or DBD-B P-III-10-19 treated samples (p>0.05). In particular, cell viability was reported in a range of 95-97% for samples treated with DBD-A (Fig. 3A) and 90-97% for those treated with DBD-B (Fig. 3B), in comparison of control cells cultivated onto both untreated reline surfaces (polymer control) and into polystyrene plates (polystyrene control). Fig. 3 A-B. Human primary gingival fibroblast viability. 4. Discussion The decontamination of soft reline shutters for patients presenting severe oral cancer represents a challenge for clinicians because in most cases it is necessary to remove and substitute contaminated implants; this procedure is expensive and time consuming because each shutter requires a custom-made molding procedure in order to fit with patients tissue defect. The most recognized reason of implants failure is represented by biofilm contamination. Non-thermal atmospheric plasma consists of various active agents, namely UV photons, and particles as neutral or excited atoms and molecules, negative and positive ions, free radicals and free electrons, which were demonstrated to enable biofilm decontamination [6, 7]. The majority of reactive species generated by CAP are the following: i) electronically and vibrationally excited oxygen O 2 and nitrogen N 2 , ii) active form of oxygen molecules and atoms (reactive oxygen species, ROS) such as atomic oxygen O, singlet oxygen 1O 2 , superoxide anion O2 − and ozone O 3 , iii) reactive nitrogen species (RNS) such as atomic nitrogen N, excited nitrogen N2(A), nitric oxide NO•, iv) if humidity is present H2O+, OH− anion, OH radical or hydrogen peroxide (H 2 O 2 ) are also generated [8]. The effect of non-thermal atmospheric plasma is not influenced by mechanisms of microbial resistance to antibiotics (innate or acquired) [8]. This is reasonable, since as discussed below, plasma consists of a mixture of various reactive species that contribute to the inactivation process of microorganisms. At atmospheric pressure, the most harmful UV components, such as vacuum UV or UVC (λ<280 nm), which could cause intrinsic photodesorption or DNA damage, are missing or are generated to an only small extent, respectively. The UV light of non-thermal atmospheric plasma is mainly emitted from N 2 molecules with power densities below 50 μW/cm2, which is not expected to directly affect inactivation. Plasma discharges create charged particles and an electrical field. It is proposed that electrical forces affect the cell membrane, which might cause electrostatic disruption or at least permeabilization for a very short time. As a consequence, plasma-derived ROS/RNS molecules, like reactive free radicals (NO, OH, and P-III-10-19 superoxide) or strong oxidizing agents (H 2 O 2 and O 3 ), might penetrate into the microorganism. Further chemical reactions can take place inside the cytoplasm. Then, all agents oxidize cellular proteins or microbial DNA. ROS/RNS can violate the integrity of the microbial cell structure by lipid peroxidation, resulting in membrane damage. Our data confirmed the plasma high killing ability for both A. actinomycetemcomitans and S. mutans biofilm. In fact, the number and the viability of the bacteria were significantly reduced by plasma direct treatment. Moreover, the plasma efficacy was evident even in a very short time of 30-120 seconds treatment, suggesting that the production of reactive species is very efficient in the biofilm polysaccharides matrix penetration. These findings represent a further step towards solving the drug-resistance problem. Furthermore, plasma treatment of soft reline specimens did not affect the viability of cells cultivated on them. In fact, no difference in cells viability or morphology was noticed between cells cultivated onto untreated and treated specimens. 5. Conclusions The decontamination of soft reline shutters represents nowadays a challenge for clinicians in order to avoid implants replacement. In the present work, we have shown as the direct appliance of non-thermal atmospheric plasma represents an effective procedure able to significantly reduce bacterial contamination even in a single short time appliance. Moreover, considering these preliminary in vitro data, the treated samples turn out not to be toxic for human cells. Therefore, even if more in vitro and in vivo data are still necessary, it is possible to state that plasma can be considered a very promising solution for soft reline decontamination. 6. Acknowledgements Work partially supported by COST Action MP1101 “Biomedical Applications of Atmospheric Pressure Plasma Technology” and COST Action TD1208 “Electrical discharges with liquids for future applications”. 7. References [1] W. Heuer, C. Elter, A. Demling, A. Neumann, S. Suerbaum, M. Hanning, T. Heidenblut, F.W. Bach, M. 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