Generation of Alumina nanoparticles by a nanosecond laser-induced liquid plasma in water S. A. Al-Mamun1, Nakajima R.1, Zhu X.1, Ishigaki T.1,2 1 Department of Chemical Science and Technology, Hosei University, Tokyo, Japan 2 Nano Ceramic Center, National Institute for Materials Science, Tsukuba, Japan Abstract: Nano-size particles of alumina were prepared by laser ablation of bulk α-alumina immersed in water using nanosecond laser pulses of 1064 nm wavelength. Effect of laser fluence and water level above the corundum alumina target has been investigated in this study. Particle shape and size distributions observed with scanning electron and transmission electron microscopy suggest that spherical and irregular shaped submicron particles tend to diminish below a critical laser power or fluence. At sufficiently low laser fluence, spherical nanosize particles with average particle size below 10 nm were formed. XRD analysis showed that ablated nano-size particles of thermodynamically stable phase of αalumina are present. Keywords: Laser ablation, Nanosecond Laser, Alumina, Liquid Plasma, Size distributions 1. Introduction For a couple of decades, alumina nanoparticles has found extensive applications in microelectronics, ceramics, catalyst, abrasive agent and many more fields for its unique physical and chemical properties. For commercial production, aqueous chemical synthesis of nanoparticles (metals, ceramics, semiconductors, etc.) is well established though this method offers some disadvantages like high cost of chemicals, long processing time, high impurities and lower crystallinity of ceramics due to the presence of residual hydroxyls which requires post annealing. Since the pioneering work by Henglein and coworkers [1,2] recently, laser ablation technique is increasingly drawing attention in producing comparatively stable phase nanoparticle formation for its high grade of purity [3] enabling size and stability control with controlling processing parameters; surfactant and nanoparticle post processing [4]. Yeh and co-workers [5] and later Tsuji and co-workers [6,7] have shown that the formation efficiencies and size of particles were changed with power of laser pulses. Recently, Sajti and co-workers found that laser ablation in water yields greater material removal rate than in air [8]. Thus, experimental studies in various ablation conditions in water should be necessary. A plasma plume is induced at the surface of target by laser pulse mainly as a result of interband transition, multiphoton absorption and inverse Brehmstrahlung in liquid phase and nanoparticles are formed after condensation of plume which is thought to be the driving mechanism in nanosecond laser ablation apart from femtosecond laser ablation. 2. Experimental details Experiments were carried out with Q-switched Nd:YAG laser source (Quantel Brilliantb) which provides 5-6 ns pulse of wavelength 1064 nm (maximum pulse energy 900mJ), 532nm and 355 nm with repetition rate of 10 Hz. Figure 1 demonstrates the schematic diagram of experimental setup with laser source along with laser guiding and focusing mirrors and lens system. The laser beam which was in the TEM00 mode was focused onto a laser spot size approximately 225µm. The laser spot size was measured by taking burned spots on a specially made burn paper at a distance where the target was placed. Figure 2 shows laser spots on the burn paper. Figure1 Schematic diagram of experimental setup target which differs from amount of laser power emitting from the source due to loss associated with mirrors and air-dust. Laser-generated particle size, size distribution and morphology of water-dispersed ceramic nanoparticles were determined by scanning electron microscopy (SEM; Jeol JSM-5310) and transmission electron microscopy (TEM; Hitachi H-7650, 120 kV, Emission current 12 μ A). For the SEM sample preparation, few drops containing colloidal particles are placed on a small, flat copper plate and dried and finally sputter-coated with a layer of Au by a twin coater (Jeol JEC-550). To prepare samples of TEM analysis, immediately after experiment, a few drops of colloidal solution were dropped on carbon-coated copper micro-grid. Crystal phase was analyzed with Rigaku Smartlab X-ray diffractometer with CuKα radiation. After the laser ablation, the particles produced form colloidal solutions, which were micro-centrifuged at 10,000 rpm for 5 minutes, resulting in a very small of visible sediment which was then collected on a thin glass substrate and dried for several times. Fgure2 Snapshots of laser spots taken on burn paper The irradiated corundum crystal target has a dimension of 10mm×10mm×4mm with 99.9% purity. All ablation experiments were performed at room temperature at atmospheric pressure in the distilled water environment. The target crystal was immersed in water contained in a small 20 ml beaker which was mounted on a motor-driven rotator (0100 rpm). The purpose of rotation was to ensure the uniform irradiation on target and the movement of water that can enhance ablated particle diffusion. The rotation speed was set to 40 rpm. The laser beam entered the solution from above at a normal incident angle to the target. The beam irradiated the target for 1-2 hours. Laser power was measured with low power thermal sensor (Ophir; Model 7Z01560) equipped with laser power meter (Ophir Vega Model). Power measurements were done before and after each experiment and measurement point was below the lens after the laser guiding equipments to ensure the amount of actual laser power colliding with the 3. Results and discussion Laser fluence, liquid layer height above target, and laser spot size play an important role in ablated particle`s shape, size, structure, phase, and ablation efficiency. In experiments, laser fluence and liquid layer were varied to investigate particle size distribution and morphology with 1064nm irradiation. Effect of laser fluence: Keeping the water level constant at 4mm above the target and same laser spot by keeping the same height of lens above the target, emitted laser power was varied which ultimately varied the fluence. Figure 3 shows electron micrographs of nanomaterials produced at different laser fluences. Based on the particle morphology and crystallinity, it is evident that ablated particles fall into three categories as also observed for metals like platinum by Nichols W.T. et. al. [9]. At high fluence above 35 J/cm2, both nanoparticles and submicron particles present with both spherical and irregular shapes (a). Relative Particle number frequency [%] 40 100 35 30 80 25 60 20 15 40 10 Cumulative frequency [%] Thermal stress and mechanical defragmentation play an important role in this regime. At 19.5 J/cm2, isolated nanoparticles are predominant (b) and at 13.8 J/cm2, nanoparticles tend to stick together (c) while at low fluence of 7.5 J/cm2, amorphous, globular and gel-like particles tend to be present (d). Among the globes, there are small, spheroidal nanomaterials also present indicating that they lack sufficient energy absorbed to form complete and isolated particles. Figure 4 indicates that the average particle size is about 9.3 nm whereas d50 is about 6 nm at laser fluence of 19.5 J/cm2 and liquid layer of 4mm. It is also evident that for a ceramic material like alumina, the ablation regime has a very narrow range as far as the laser fluence is concerned. Above that range, thermal stress and defragmentation is predominant resulting irregularly shaped micron and submicron sized particles and below that range, incident energy is not sufficient enough to ablate the target. 20 5 0 0 0 10 20 30 40 50 Diameter [nm] Figure 4 TEM image and corresponding size distribution at laser fluence of 19.5 J/cm2 and liquid layer of 4mm Effect of water height above target: Figure 3 Electron micrographs of ablated alumina particles at different laser fluences; (a) 35.25 J/cm2 [SEM], (b) 19.5 J/cm2[TEM], (c) 13.8 J/cm2[TEM] and (d) 7.5 J/cm2[TEM] and a liquid layer of 4mm To investigate the effect of water level on ablation rate, experiments were operated at constant power of 80mW and water level was varied from 2mm to 10mm. Figure 5 shows ablation weight per hour at different water level. Ablation rate is comparatively very high at water level of only 2mm and it was found that irregular-shaped crater particles of submicron and micron size tend to dominate causing a high ablation weight. At water level of 4mm, ablation rate sharply decreased indicating that mechanical stress was no longer present and all ablated particles were nano-sized, spherical resulting from evaporation and condensation. At higher water levels, ablation rate gradually decreased probably due to increases in loss associated with incident power absorbed by water and already ablated particles present on the laser path. Figure 6 demonstrates X-ray diffraction pattern of (a) bulk α-Al2O3, (b) Al2O3 nanoparticles synthesized by laser ablation in water for a laser power of 80 mW and liquid layer of 4mm indicating stable α-Al2O3 phase. Clearly it is evident that laser generated nanoparticles have identical trigonal Bravais lattice structure as the solid target, corresponding to corundum or alpha phase alumina with space group R3c . McHale et. al. [10] predicted that γ-Al2O3 should become the energetically stable crystal structure for a specific particle surface area exceeding 125 m2g-1 at room temperature. Specific surface area can be calculated by the following Ablation weight [mg/h] 0.8 0.6 0.4 0.2 0.0 0 2 4 6 8 10 Water level above target [mm] Figure 5 Al2O3 nanoparticle production rate at different water thickness above the target with a constant laser power of 80 mW at 10 Hz repetition rate i.e. pulse energy of 8 mJ (1 0 4) Intensity [a.u.] 20000 (0 1 2) (3 0 0) 15000 (0 2 4) (1 1 0) (2 1 4) 10000 total ablated mass, ρ is the density of corundum, of a single spherical particle. Assuming ablated mass of 1 gram and particle size of 9.3 nm, calculated specific surface area was approximately 160 m2g-1. So, although it was expected to synthesize γ-Al2O3 at nanoparticle`s size below 12 nm, XRD observation demonstrated the stable alpha phase of alumina. Further investigation should be done behind this unusual but interesting observation. (1 1 6) 25000 M Abl A p [8] where M Abl is the Vp ⋅ ρ V p and A p are the volume and effective surface area (a) (1 1 3) 30000 equation: ATot = 5000 0 20 30 40 50 60 70 80 2 Theta [degree] References [1] A. Fojtik, A. Henglein, Ber. Busenges. Phys. Chem. 97 (1993) 252 5000 [2] A. Henglein, J. Phys. Chem. 97 (1993) 5457 (0 1 2) (b) [3] Dahl J.A. et.al. J. E. Chem. Rev. 107, (2007) 2228 4000 Intensity [a.u.] [4] Mafune et. al. J. Phys. Chem. B, 105, (2001) 5114 [5] J.S. Jeon, C.H Yeh, J. Chin. Chem. Soc. 45 (1998) 721 3000 [6] T. Tsuji, K. Iryo, H. Ohta, Y. Nishimura, Jpn. J. Appl. Phys. Part 2 39 (2000) 981 (1 0 4) 2000 (1 1 3) (1 1 0) 1000 (1 1 6) (0 2 4) [7] T. Tsuji, K. Iryo, Y. Nishimura, M. Tsuji, J. Photochem. Photobiol. A 145 (2001) 201 (3 0 0) (2 1 4) 0 20 30 40 50 60 70 80 2 Theta [degree] Figure 6 Crystal structure: X-ray diffraction pattern of (a) bulk α-Al2O3, (b) Al2O3 nanoparticles synthesized by laser ablation in water for a laser power of 80 mW and liquid layer of 4mm indicating stable α-Al2O3 phase [8] C.L. Sajti, R. Sattari, B. Chichkov, S. Barcikowski, Appl. Phys. A 100 (2010) 203-206 [9] W.T. Nichols, T. Sasaki, N. Koshizaki, J. Appl. Phys. 100 (2006) 114913 [10] J.M. McHale, A. Navrotsky, A.J. Perrotta, J. Phys. Chem. 101 (1997) 603
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