Radiative Energy Measurements of Pulsed High-Current Arcs J.M. Bauchire1, D. Hong1, H. Rabat1 and G. Riquel2 1 GREMI, UMR6606 CNRS/Université d’Orléans, 14 rue d’Issoudun, BP 6744, 45067 Orléans Cedex 2, France 2 EDF R&D, Avenue des Renardières – Ecuelles, 77818 Moret-sur-Loing Cedex, France Abstract: Workers operating near power lines can be injured by radiation from high-current electric arcs that can accidentally occur. In order to improve worker protection, it is necessary to evaluate this radiation in the optical range (ultraviolet, visible, infrared). To this purpose we have performed experimental measurements using optical energy sensors. The results show that for highcurrent arcs a large amount of the electrical input energy is dissipated by radiation. When the arc is 10 cm long, this radiation is mainly in the visible and UV spectral ranges, and metallic vapors play an important role in radiative transfer, whereas for longer arcs (2 m), the arc radiation is more characteristic of that of air, with high radiation in the visible and infrared spectral ranges. Keywords: Electric arcs, radiation, air, copper, iron, aluminum. 1. Introduction The so-called “arc default” is an electric discharge that occurs accidentally in electrical installations. An arc fault dissipates a large amount of energy into its surroundings within a short time. Radiation is intense, potentially causing serious damage. Thus, an operator working near arcs should wear appropriate personal protective equipment (PPE). A recent modification in the French labor code [1], based on a European directive [2] and a technical report [3], has defined the maximum permissible exposures to incoherent optical radiation in each radiation band (from UVC to IRC) i.e. from 180 nm to 1 mm. In order to compare these permissible exposures with plasma radiation, a collaboration has been set up between the EDF group (which supplies electricity), and two laboratories (LAPLACE and GREMI). LAPLACE is responsible for calculating the high-current arc emission, while EDF and GREMI conduct the experimental determination of radiative emission to provide data that can be compared to theoretical calculations. This paper presents the first part of the experimental study. Two configurations of highcurrent arcs were created. The first one is a short length – short duration arc, and the second one a long length – long duration arc. For both configurations, we have measured the radiative energy emitted by the arc, thanks to joulemeters equipped with adapted filters. Prior to these quantitative measurements, a time-resolved imaging study was conducted to determine the dynamics of the arc. These measurements were performed depending on the electrode material and on the current intensity. In the first part of this paper, we describe the experimental setup of the two configurations. In the second part, results are presented and discussed. 2. Experimental set-up 2.1.Configuration 1 The experimental setup consists of two vertical opposed round metallic rod electrodes, each18 mm in diameter. As shown in figure 1, the upper electrode is connected to the power supply. It faces the lower electrode connected to the base of the framework. Electric current goes back via the return conductors (20 cm from the axis) to the upper plate, and then to the outer cylinder connected to the power supply. The distance between the electrode tips was 10 cm. Given this wide gap, the electrodes were joined by a thin wire allowing arc ignition in open air. equipped with different filters so as to obtain the radiative energy emitted by the arc for 4 spectral ranges: UVA-B (UVA + UVB), Visible, IRA and UVC*-IRB-C* which is part of the UVC range + IRB + part of IRC, as shown in figure 2. Time resolved imaging of the arc was also performed using an Andor ICCD camera with an exposure time of 10 µs. 2.2.Configuration 2 The shape of this configuration is almost the same as the previous one except that the dimensions of the device are larger, with an electrode gap, i.e. the arc length, of 2 m. The electrodes were rods 25 mm in diameter. The power source was also “enlarged” since it supplies 5 periods of a 50 Hz sinusoidal current. The experiments were performed for current intensities of 4, 10, 20 and 40 kA RMS. IRMS (kA) Figure 1. Experimental setup of configuration 1. 4 10 20 40 Copper 0.75 1.67 3.27 5.38 Steel 0.73 1.81 3.09 6.04 Aluminum 0.69 1.84 3.64 5.74 The power source supplied a positive halfwave current of a 50 Hz sine waveform, with a 10 kA peak amplitude. The discharge current and voltage were recorded during each run, and their product was integrated on the total arc duration to estimate the input electric energy of the discharge, which was found to be about 15 kJ with a good reproducibility shot-to-shot. Figure 2. Illustration of spectral ranges for which arc radiation was measured. Table 1. Mean input electric energies (MJ) as a function of RMS current and electrode materials. As shown in table 1, input energies were much higher than those of configuration 1, mainly because of longer arc length, and hence higher arc voltage, and longer discharge time duration. The joulemeters were, in this case, positioned 9.4 m from the electrodes axis, and aimed at the center of the arc in a slightly low-angle shot. 3. Results 3.1.Configuration 1 Arc radiation measurements were done with two joulemeters from Gentec Electro-Optics. They were positioned 1780 mm from the electrodes axis, on the horizontal plane defined by the middle of the electrodes gap, and aimed at the center of the arc. Preliminary measurements for different positions of the joulemeters confirmed that radiation coming from the arc is isotropic. The joulemeters were Figure 3 shows the part of energy lost by radiation in the UVA-Visible-IRA spectral ranges compared to the input electric energy (100%), for different electrode materials. It can be seen that for steel electrodes a very large amount of arc energy is lost by this radiation. For copper or aluminum electrodes, the loss is lower but still represents 40 % of the input energy. These results indicate that the presence of metallic vapors in the arc has a nonnegligible influence on radiative transfer. Figure 4. Contribution of each spectral range (UVA+B, visible, IRA) to the radiative losses (UVA to IRA), for different electrode materials. Figure 3. Percentage of radiative energy (UVA to IRA) compared to the input electric energy (100%), for different electrode materials. “Others” means all energy losses except radiative energy from UVA to IRA. Figure 4 shows the contribution of each spectral range to the radiative losses. For all electrode materials, the main contribution seems to come from the UVA-B range, while the visible and IRA ranges contribute the same proportion. The calculation by Cressault et al [4] showed that for air plasmas, radiation is significant in the visible and IRA ranges. These results compared to our measurements confirm the strong influence of metallic vapors in the arc radiation for configuration 1, meaning that radiative transfer in this plasma is driven by metallic vapors. These metallic vapors come from electrode erosion, but they should be present throughout the plasma to have the significant role previously mentioned. Photos of the arc (figure 5) show that after the wire has blown completely over its entire length between the two contact points, directed jets coming from the electrodes interact with each other, creating large transient plasma and hot gas volumes, spreading the metallic vapors. However, calculations [4] have also shown that the radiation of air plasma with metallic vapors is mainly in the UVC and visible ranges. These results are in contradiction with our measurements where the UVA-B range predominates. As a large volume of warm gas surrounds the arc, it can be assumed that this gas absorbs most of the UVC radiation. Figure 5. Photos of the arc at 4.5 ms (left) and 8.5 ms (right) for a current discharge with a5kA peak. 3.2.Configuration 2 The proportion of radiative losses, in configuration 2, compared to the total input energy is shown in table 2. It can be seen that the percentage is lower than in configuration 1. IRMS (kA) 4 10 20 40 Copper 27 % 33 % 50 % 64 % Steel 66 % 73 % 82 % 72 % Aluminum 43 % 55 % 70 % 79 % Table 2. Proportionof the radiative energy (UVC* to IRC*) in percent of input electric energy, for different electrode materials. It can thus be considered that the mean concentration of metallic vapors in the plasma is lower. In comparison with configuration 1, steel electrodes still produce the highest plasma radiation, but aluminum electrodes produce higher plasma radiation than the copper ones. This can be explained by a higher electrode erosion in the case of aluminum, leading to a higher metallic concentration in the plasma. This is corroborated by measurements on electrode length after each shot. radiation. In this case, even if the absolute quantity of metallic vapors is undoubtedly higher because of higher currents and therefore of higher electrode erosion, the concentration of metallic vapor seems to be lower because of a larger volume of plasma. As a result, the global influence of metallic vapors in radiative transfer is weaker. 4. Conclusion In summary, we have measured the radiative energy in several optical bands from 280 nm to 0.2 mm, emitted by two configurations of high-current pulsed arcs, and for different electrode materials. The results show that for high-current arcs a large amount of the electric input energy is dissipated by radiation. When the arc is 10 cm long this radiation is mainly in the visible and UV spectral ranges, and metallic vapors play an important role in radiative transfer. For longer arcs (2 m), in contrast, the arc radiation is more characteristic of that of air, with high radiation in the visible and infrared spectral ranges. Further measurements will be performed in particular to determine the metallic vapor concentration and plasma temperature. This work was supported by the EDF (Electricité de France) group. References Figure 6. Contribution of each spectral range (UVA-B, visible, IRA, UVC*+IRB-C*) to the radiative losses (UVC* to IRC*), for different electrode materials. From inner circle to outer circle: 4, 10, 20 and 40 kA. Orange (top): copper electrodes, green (center): steel electrodes and blue (bottom): aluminum electrodes. Contrary to configuration 1, UVA-B radiation is not the predominant one. Visible and IRA seem to be the most radiative ranges, as for pure air plasma [1] Décret n°2010-750 du 2 juillet 2010 relatif à la protection des travailleurs contre les risques dus aux rayonnements optiques artificiels, Ministry of employment, France [2] Directive 2006/25/CE of European parliament and council (2006) [3] IEC, “Part 9 - Compilation of maximum permissible exposure to incoherent radiation”, TR 60825-9 (1999) [4] Y. Cressault, A. Gleizes, G. Riquel, “Calculation of the radiation emitted by isothermal arc plasmas in air and air-metal mixtures”, ISPC 20, 25th-29th July 2011, Philadelphia, USA
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