22nd International Symposium on Plasma Chemistry July 5-10, 2015; Antwerp, Belgium Oxidative and wet reforming of methane by means of packed-bed dielectric barrier discharge reactor A.M. Montoro-Damas1, A. Gómez-Ramírez1, V.J. Rico1, M.A. Rodríguez2, A.R. González-Elipe1 and J. Cotrino1,3 1 2 Institute of Material Science (ICMS), Seville, Spain Institute of Ceramics and Glass (ICV), Madrid, Spain 3 University of Seville, Spain Abstract: Plasma reforming of methane has been investigated in a packed bed DBD reactor in order to find the optimum working parameters that maximize both the reaction yield and the energy efficiency of the process at low-level power. Wet and oxidative processes were studied, together with the influence of working parameters such as dielectric barrier thickness, size of ferroelectric pellets, operating frequency or size of the electrode. Keywords: dielectric barrier discharge, packed bed reactor, reforming of methane, energy efficiency 1. Introduction Reforming of hydrocarbons by means of dielectric barrier discharge (DBD) plasmas has proved to be one of the most versatile and powerful plasma methods either in the presence or in the absence of catalysts [1]. Although there is a high number of contributions reporting the feasibility of the plasma reforming process by DBD plasma [2, 3] improving its energetic performance at low power consumption has not received an equivalent attention. In this work, a systematic study of the energy efficiency for methane reforming has been carried out by changing working parameters such as gap between electrodes, size of the ferroelectric pellets, operating frequency or size of the active electrode. 2. Experimental setup A scheme of the employed reactor is presented in Fig. 1. It consists of a parallel plate packed-bed DBD reactor [4] filled with PZT (lead zirconate titanate) pellets. The distance between the upper and the bottom electrode could be varied from 3 mm to 10 mm, and two types of pellet diameter distributions – ranging either from 0.5 mm to 2 mm or from 2 mm to 3 mm – were utilized. The whole system was kept at 130 ºC to avoid any condensation of water in the system. The reactants were introduced in the plasma region through a tube placed in the centre of the grounded electrode, while both products and unreacted compounds got out from the plasma zone through the sides of the inter-electrode gap as represented in Fig. 1. The energetic efficiency η of the plasma reaction [2] is given by Eq. 1, where E is the energy consumed in the process, and LHV (H 2 ) and LHV (CH 4 ) are the lower heating values for hydrogen and methane, respectively. The energy efficiency has also been determined by means of the parameter L defined in Eq. 2, where V 298K is the number of litres of H 2 produced at 298 K and one bar. This parameter is very adequate to study the energy O-19-4 Fig. 1. Sketch of the DBD reactor utilized in the present work. The dielectric barrier is formed by PZT pellets, and the gas flow path is indicated by arrowed lines. efficiency for hydrogen production when we are comparing different mixtures of reactants, because it directly accounts for the energy required to obtain the product of interest. We determined the power consumption by measuring the area inside the corresponding Lissajous figure, i.e., Q-V diagrams, which are obtained by recording, with an oscilloscope, the alternate voltage applied to the active electrode and the current circulating through the system. 3. Results In the course of the present investigation, we varied systematically the frequency of the applied voltage. Firstly, a set of experiments of wet reforming were carried out, according to the reaction Eq. 3. We introduced a stoichiometric proportion of the reactants, i.e., H 2 O:CH 4 = 2:1, with flows of 4.76 cm3/min for methane and 9 cm3/min for water. Fig. 2 shows that, independently of the gap distance between electrodes, the amount of reformed methane increases with the applied frequency, whereas the parameter L decreases. The calculation of the LHV efficiency, η, revealed that it decreases as well, exactly in the same way as L. In terms of the percentage of reformed methane, we can see in Fig. 2 that the thickest barrier provides the best results. On the contrary, if we are interested in reducing the energy costs of hydrogen production, we should choose 1 the thinnest barrier. Fig. 2. Percentage of CH 4 conversion and energy efficiency – measured in litres of hydrogen produced per kWh – as a function of frequency. Empty triangles and circle/cross points represent data for experiments with double total gas flow. Top: 3 mm gap between electrodes. Bottom: 10 mm gap between electrodes. did not affect to the Q-V plot, while increasing the pellet size led to a minimal reduction of the area within the curve, i.e., the power consumption lowers under these conditions. 4. Conclusions Wet and oxidative reforming of methane in a packedbed DBD reactor filled with PZT pellets has been studied. The versatility of the reactor allowed us to change working parameters such as the barrier thickness and the active electrode size. A systematic analysis for different gap distances between electrodes revealed that, while the percentage of methane conversion increases with frequency, the energy efficiency decreases. These results were obtained for the two reactant mixtures. However, although we found a similar behaviour by the two kinds of reforming process, higher values of methane conversion and energy efficiency were achieved for the oxidative process. The effect of doubling the total flow was tested in the case of wet reforming, and it led to a higher hydrogen production at the same energy cost. Finally, wet reforming experiments reducing the area of the active electrode or increasing the pellet size originated a more energetically efficient reaction. 5. Acknowledgements The effect of doubling the reactant flow at a given We thank the Junta de Andalucia (Project P12-FQMfrequency was also explored and the obtained illustrated 2265, University of Seville) and Spanish Ministry of in Fig. 2. It can be seen that increasing the flow rate Science and Innovation (Project Recupera2020-2.2.3, decreases the methane conversion slightly, but increases Spanish National Research Council) for financial support. the energy efficiency significantly. This result is a consequence of a higher net hydrogen production at the 6. References [1] H.L. Chen, H.M. Lee, S.H. Chen, Y. Chao and same energy cost. M.B. Chang. Appl. Catal. B: Environm., 85, 1-2 The influence of working parameters such as the size of (2008) the active electrode or the ferroelectric pellets has been studied as well. The energy efficiency is higher for small [2] G. Petitpas, J.-D. Rollier, A. Darmon, J. GonzalezAguilar, R. Metkemeijer and L. Fulcheri. Int. J. electrodes and for bigger pellets. The first configuration Hydrogen Energy, 32, 14 (2007) result indicates that the plasma discharge is also activating the back reaction Eq. 3. Therefore, optimizing the [3] B. Sarmiento, J.J. Brey, I.G. Viera, A.R. GonzálezElipe, J. Cotrino and V.J. Rico. J. Power Sources, residence time of reactants in the plasma zone would 169, 1 (2007) contribute to increase the energy efficiency of the system. A higher efficiency with bigger pellets suggests the [4] H.L. Chen, H.M. Lee, S.H. Chen and M.B. Chang. Ind. Engng. Chem. Res., 47, 7 (2008) existence of a critical space between pellets to effectively sustain the plasma. Other type of experiments investigated in this work 7. Equations consisted of the oxidative reforming of methane flows of 1.2 cm3/min η ( H 2 + CO ) produced × LHV ( H 2 ) ×100 according to Eq. 4. O 2 and CH 4 = (1) 3 and 10.8 cm /min, respectively, were introduced in the E + ( CH 4 )injected × LHV ( CH 4 ) reactor. The analysis of the results, i.e., methane conversion and energetic efficiencies η and L, depicted a V (2) L = 298K tendency similar to that obtained in the wet reforming E process. Nevertheless, for this reactant mixture, these two magnitudes had significantly higher values, thus CH 4 + H 2O → CO + 3H 2 ( ∆H 0 = +206 kJ mol−1 ) (3) sustaining the use of the reactant mixture CH 4 /O 2 for reforming of methane. (4) −36 kJ mol−1 ) CH 4 + O2 → 2CO + 4 H 2 ( ∆H 0 = As stated in Section 2, we obtained the Lissajous figure for all the performed experiments. In this regard, it is worth mentioning that doubling the total flow of reactants 2 O-19-4
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