22nd International Symposium on Plasma Chemistry July 5-10, 2015; Antwerp, Belgium Electron excitation dynamics at the ignition phase in pulsed capacitively coupled plasmas Y.X. Liu, G.H. Liu, D.Q. Wen, F. Gao and Y.N. Wang Key Laboratory of Materials Modification by Laser, Ion, and Electron Beams (Ministry of Education), School of Physics and Optoelectronic Technology, Dalian University of Technology, 116024 Dalian, P.R. China Abstract: Electron excitation dynamics at the ignition phase in pulsed capacitively coupled plasmas are studied by using phase resolved optical emission spectroscopy. Two emission intensity maxima were found at the ignition phase. The former is due to the ignition of the plasma at the electrode edge, while the latter is ascribed to the delayed ignition at the electrode center. Keywords: emission intensity, ignition phase, phase resolved optical emission spectroscopy, pulse modulation, capacitive coupled plasmas 1. Introduction Capacitively coupled plasmas (CCPs) have been widely employed in material processing such as plasma etching or plasma enhanced chemical vapor deposition in semiconductor manufacture and flat panel display industries [1]. As device feature size shrinks, leading to higher density of devices on the wafers, processing demands are becoming more severe [1-2]. In order to meet these demands, it is necessary to independently control plasma properties, such as electron temperature and density, ion flux and energy, radical and neutral fluxes, and negative ion density. Unfortunately, in conventional plasma sources, achieving this flexible independent control of plasma parameters is difficult since most of these plasma parameters are strongly coupled (such as ion flux and ion energy). Hence, meeting the desired on-wafer ultra-small device feature size might be limited. Thus, there is a need for wider and more flexible ranges of plasma operating conditions to improve etch process control [3]. Pulsed discharge is a subject of great interest for many plasma processing applications [4-6] mainly because its ability to control the plasma density, the mean ion energy and the time-averaged electron temperature T e , which overall governs the fluxes bombarding a processing substrate. The reaction-rates of complex molecular species [6] in the discharge depend on the electron energy distribution function which can be efficiently modified by operating the discharge in pulsed-mode. The initial stage of a pulse period is critical for the process, because in this stage the plasma parameters change dramatically, for example, a bias voltage is formed on the blocking capacitor [7], and the electron temperature rapidly increases above the steady state value [8, 9]. Therefore, a more systematic investigation, especially at the initial stage of a pulsed discharge, is needed to understand the discharge dynamics and temporal evolution of plasma parameters. This can not only provide a better physical insight, but it can also give P-I-2-39 information on how to optimize the operating conditions. However, in spite of the fact that pulsed plasmas are widely investigated, most of these studies on pulsed plasma are focused on a macroscopic time scale (i.e., a time resolution on the pulsed period (~μs)), while a temporal and spatial resolved study with a high resolution has not been found, especially at the ignition phase of pulsed plasma. In this work, we used phase resolved optical emission spectroscopy to detect the spatiotemporal dynamics of the energetic electrons at the ignition phase of pulsed discharge operating in neon and reveal the underlying physics process when the plasma is ignited. 2. Experiment setup Fig. 1. Schematic diagram of the CCP chamber, supplemented with the hairpin probe and the phase resolved optical emission spectroscopy diagnostic systems. The schematic of the CCP reactor and the diagnostic systems used for the measurements of phase resolved optical emission spectroscopy (PROES) and electron density are shown in Fig. 1. The plasma is produced in neon between two parallel circular electrodes made of stainless steel with an equal diameter of 6 cm and an electrode spacing of 1.5 cm, and both electrodes are surrounded by Taflon. The rf power had a frequency of 12.5 MHz, and was generated by a two-channel function 1 generator (Tektronix AFG 3252C). This power was modulated by the pulse (square wave) generated by the same device. In this experiment, the pulse repetition frequency and duty cycle are fixed at 1 K and 50 %, respectively. The same function generator synchronously generates a square wave signal (1K) from the other channel to trigger the pulse delay generator for the synchronous measurement of PROES. The pulsemodulated sinusoidal rf signal is amplified by a power amplifier (AR, Model 1000A225) and then applied on the upper electrode through the matching networks (see fig. 2). The lower electrode and the chamber wall are grounded. can be obtained from the measured spatiotemporal emission intensity by using the method described in [10]. 3. Results and discussion Fig. 3 shows a typical waveform over two pulsed periods measured at the experimental conditions: rf frequency of 12.5 MHz, pulsed repetition frequency of 1 K, duty cycle of 50%, input power of 30 W, working pressure of 50 Pa. One can see that when the plasma is initially ignited, the power electrode is charged negatively by the electrons due to geometrical asymmetry of the chamber, and then a negative dc bias is built up across the sheath region close to the power electrode. At stable stage of the discharge, the dc bias stays constant at -700V. At the beginning of the afterglow, the negative charge in the power electrode starts to be neutralized by the ions in the discharge zone, so the dc bias gradually diminishes and approaches zero at the end of the afterglow period. Fig. 2. Schematic diagrams of the network circuit and the measurement of the voltage waveform on the upper electrode. Fig. 3 A typical waveform measured at frequency of 12.5 MHz, pulsed repetition frequency of 1 K, duty cycle of 50%, input power of 30W, pressure of 50 Pa. The voltage waveform is measured by a high-voltage probe and acquired with a digitizing oscilloscope (LeCroy Waverunner) (see fig. 2). An intensified charge-coupled device (ICCD) camera (Andor iStar DH734) is synchronized with pulsed signal to obtain the timeresolved emission intensity. Due to the neglectable cascade processes, the emission spectrum of Ne2p1-state, whose excitation threshold energy is 19 eV, at 585.5 nm, is detected through a narrow-band filter centered on the desired optical transition with a bandwidth of 10 nm. The lifetime of Ne2p1-state, i.e., 14.5 ns, is short enough to resolve electron dynamics within one RF period at the driving frequencies (12.5 MHz) used in this work. The spatiotemporal distribution of electron impact excitation 2 Fig. 4. Spatiotemporal plots of the light emission intensity at (a) the early glow of a pulsed period and (b) the rapid changes in the first 8 μs of the ignition phase in a discharge driven at 30 W and 20 Pa. Note that in (a) the step size is 1 μs, and in (b) the step size is 80 ns (i.e., exactly one rf period). The color scales are given in units of arbitrary unit (excitation rate). Fig. 4 shows the spatiotemporal evolution of the light emission intensity at (a) the early glow of a pulsed period and (b) the rapid changes in the first 8 μs of the ignition phase in a discharge driven at 30 W and 20 Pa. It can be clearly seen that at the very early phase of the phase period, two emission intensity maxima occur successively, i.e., the first one at t1 ≈ 0.5 μs and the second one at t4 ≈ 3.5 μs. The reason for the two emission intensity maxima can be understood by the analysis of the fig. 5, which shows the pictures taken by the ICCD camera at fours typical time points, marked in fig. 4(b). At the phase t1, one sees from fig. 5(a) the plasma is initially ignited at the P-I-2-39 edge of the electrode and close to the power electrode. And then the energetic electrons spread toward the ground electrode, but still concentrate at the electrode edge, until the phase t4 (see fig. 5(d)), when plasma is again ignited at the center and close to the power electrode. The second ignition of the plasma at the electrode center gives rise to the emission intensity maximum at t4, as shown in fig. 4(b). [5] V. Šamara, M. D. Bowden and N. St. J. Braithwaite, J. Phys. D: Appl. Phys., 43, 124017 (2010). [6] V. I. Demidov, C. A. DeJoseph and A. A. Kudryavtsev, IEEE Trans. Plasma Sci., 34, 825 (2006). [7] H. B. Smith, C. Charles, R. W. Boswell, and H. Kuwahara, J. Appl. Phys., 82, 561 (1997). [8] A. Mishra, M. H. Jeon, K. N. Kim and G. Y. Yeom, J. Appl. Phys., 21, 055006 (2012). [9] V. Samara, M. D. Bowden and N. St. J. Braithwaite, J. Phys. D: Appl. Phys., 43, 124017 (2010). [10] T. Gans, der Gathen V Schulz-von and H. F. Döbele, Contrib. Plasma Phys., 44, 523 (2004). Fig. 5. The 2D pictures taken by the ICCD camera through the quartz window at the sidewall four typical time points, t1~t4 , which are marked in fig 4(b). The experimental conditions are same to fig. 4. Note that every picture is obtained with an gate width of 80 ns, i.e., one rf period. 4. Conclusion Electron excitation dynamics at the ignition phase in pulsed capacitively coupled plasmas are studied by using phase resolved optical emission spectroscopy. Two emission intensity maxima were found at the ignition phase. The former is due to the ignition of the plasma at the electrode edge, while the latter is ascribed to the delayed ignition at the electrode center. Due to the geometrical asymmetry of the chamber and blocking capacitor in series with the power electrode, a negative dc bias is built up during pulse on and the negative charge is neutralized by the ions from the discharge zone after the pulse is off. 5. Acknowledgements This work was supported by the National Natural Science Foundation of China (NSFC) (Grant No. 11335004) and (Grant No.11405018), the International Science & Technology Cooperation Program of China (Grant No. 2012DFG02150) and the Important National Science and Technology Specific Project (Grant No. 2011ZX02403001). 6. Reference [1] M. A. Lieberman and A. J. Lichtenberg, Principles of Plasma Discharges and Materials Processing 2nd edn (New York: Wiley) (2005). [2] P. Chabert and N. St. J. Braithwaite. Physics of radiofrequency plasmas. (Cambridge University Press) (2011). [3] S. Banna et al., IEEE Transactions on Plasma Science 37, 1730 (2009). [4] D. J. Economou, J. Phys. D: Appl. Phys., 47 303001 (2014). P-I-2-39 3
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