22nd International Symposium on Plasma Chemistry July 5-10, 2015; Antwerp, Belgium From hydrophobic to superhydrophobic: influence of SiO 2 and TiO 2 nanoparticles on fluorocarbon films synthesized by atmospheric plasma J. Mertens, J. Hubert, N. Vandencasteele and F. Reniers CHANI, Université Libre de Bruxelles, Brussels, Belgium Abstract: The influence of SiO 2 and TiO 2 nanoparticles on the atmospheric pressure PECVD of C 6 F 12 precursor is investigated. Chemical and hydrophobic properties of the films synthesized by atmospheric plasma are studied by XPS, WCA and profilometry. The roughness of the samples appears as a crucial parameter since its increase promotes the creation of superhydrophobic coatings. Keywords: atmospheric superhydrophobicity plasma, DBD, 1. Introduction Superhydrophobic surfaces have been widely studied because of their large range of applications: antireflective [1], antibacterial [2], low adhesion [3] and bio-fluid transportation [4]. A surface can be considered as superhydrophobic when the water contact angle value is higher than 150°. This particular property is a combination of two main factors: roughness and low surface energy. In the present study, the roughness is induced by the presence of SiO 2 or TiO 2 nanoparticles. A low surface energy film is then synthesized by PECVD of a liquid fluorinated precursor (the perfluoro-2-methyl2-pentene, C 6 F 12 ) in argon or helium using a dielectric barrier discharge (DBD). Indeed, fluorinated coatings are well known to create low energy [5], biocompatible [6] or relatively inert surfaces with ambient air [7]. 2. Content In the present work, 80 nm SiO 2 and 15 nm TiO 2 nanoparticles were deposited on silicon wafer substrates by the solvent evaporation method, using dispersions of nanoparticles in water of 0.05 g/L. No additional surfactant was used to prevent any contamination of the surface. The low surface energy coating was synthesized by atmospheric plasma using the liquid fluorinated precursor. The experimental scheme of the study is represented in Fig. 1. First, a residual vacuum as low as 2 Torr is achieved to limit atmospheric contaminations. The atmospheric pressure is raised by filling up the reactor with the carrier gas used for the plasma deposition fluorocarbon coating, nanoparticles, (argon or helium). The influence of the nanoparticles on the chemical, textural and hydrophobic properties was investigated by X-ray photoelectron spectroscopy (XPS), profilometry and drop shape analysis of water contact angles (WCA), respectively. The first result showed a difference between the chemical composition of the films synthesized in argon and helium plasma. These dissimilarities can be explained by the differences in electron density and amount of discharge streamers between the filamentary argon and the more homogeneous helium discharges. This discharges characteristics have an impact on the fragmentation of the precursor which is higher when argon is used as carrier gas. On the contrary, the more homogeneous helium discharge allows a better conservation of the precursor’s initial structure. Furthermore, a difference in the deposition rate was also observed between the two carrier gases. The argon plasma induces a deposition rate of 225 nm/min while in helium, it only reaches 22 nm/min. This can also be explained by the higher electron density and fragmentation of the precursor in the argon plasma. The additional roughness created by the presence of the nanoparticles under the plasma polymerized fluorocarbon film presents a significant impact on the hydrophobic properties of the film. The water contact angle value increases from 111° to a value of 126° when helium is used as carrier gas. This corresponds to a 12% increase, while only a 5% increase (129° to 137°) is observed for argon. This difference can be explained by the variation Fig. 1. Graphical representation of the experiment. O-10-2 1 in the roughness of the synthesized films when nanoparticles are present or not. Indeed, the films synthesized in argon and helium show a respective R RMS of 244 nm and 25 nm when no nanoparticles are previously deposited on the substrate. This R RMS increases up to 1250 nm with the addition of nanoparticles, no matter which carrier gas is used. However, no significant difference in the hydrophobic and roughness was observed when TiO 2 or SiO 2 nanoparticles were used. This can be explained by the great agglomeration of the nanoparticles into the dispersions because of the absence of surfactant. The impact of the nanoparticles on the chemical composition of the film was investigated by XPS. No significant influence of the nanoparticles, SiO 2 or TiO 2 , was observed on the chemical composition of the “freshly” synthesized films. Nevertheless, aging measurements achieved by XPS revealed that the films covering TiO 2 nanoparticles presented a chemical modification over time. Indeed, the largely accepted XPS high resolution C1s curve deconvolution for fluorocarbon films (CF 3 , CF 2 , CF, CCF and CC) does not allow a good fitting for the samples older than 15 days. In fact, a sixth component (COH) is necessary for an optimal fitting of the curve. As shown in Fig. 2, this component, centred around 286.5 eV, takes a more and more important part of the curve when the sample is aging. This increase in COH component is offset by a decrease in the hydrophobic components, CF 3 and CF 2 , centred around 294.4 eV and 292.2 eV, respectively. The XPS survey analysis of these samples also revealed a degradation of the film by the appearance of the Ti 2p and O 1s signal for the films older than 15 days. This chemical composition modification was not observed when no nanoparticles or when SiO 2 nanoparticles were used. Fig. 2. Evolution of the XPS C 1s High resolution spectrum of a coating covering TiO2 nanoparticles over time. This influence of the presence of TiO 2 or SiO 2 nanoparticles was also noticed by WCA measurements over time. The water contact angle of 137° in argon and 126° in helium remained constant over time when SiO 2 nanoparticles were used. On the contrary, coatings covering TiO 2 nanoparticles presented a decrease in contact angle, reaching a value of 120° and of almost 75° when the film was respectively synthesized in argon and helium plasma after 70 days. This difference in the degradation rate is mostly related to the important difference of deposition rate of the precursor into the two gases. Furthermore, superhydrophobic coatings were synthesized by increasing the concentration in SiO 2 nanoparticles of the dispersions deposited by solvent 2 evaporation on the silicon substrates. The influence of the concentration of nanoparticles was investigated by using 0.05, 0.5, 1, 2, 5 g/L dispersions. WCA and roughness were measured before and after a two minutes plasma deposition of C 6 F 12 in argon at 50 W. WCAs of 24.8° and 11.3° were respectively measured for the samples containing nanoparticles deposited with the 0.05 and the 0.5 g/L dispersion before plasma treatment. Superhydrophilic properties were observed for the samples of 1, 2 and 5 g/L before plasma treatment. This very high affinity with water hinders the water contact angle measurement because of a total staggering of the droplet on the surface. The roughness of the samples increases with the concentration of nanoparticles in the dispersions. For instance, a 1250 nm and a 25000 nm O-10-2 R RMS were measured for the 0.05 g/L and 5 g/L dispersions. However, the roughness before and after plasma treatment is not significantly modified. This indicates that the nanoparticles are mainly responsible for the total roughness. The 0.05 g/L dispersion permitted the observation of a WCA value of 137° and was therefore used for the experiments previously described. Superhydrophobic coatings were synthesized when 0.5, 1, 2 and 5 g/L dispersions were used to create the additional roughness. This property is detected by the nonadherence of the water droplet on the surface as shown in Fig. 3. This is explained by the obtainment of a sufficient double-scale roughness (nanometric and micrometric). On one hand, the size of the nanoparticles and the natural film roughness are responsible for the nanometric scale roughness. On the other hand, the agglomeration of the nanoparticles is responsible for the micrometric scale roughness as it was measured by profilometry. Fig. 1. Non-adherent water droplet on a superhydrophobic coating. 3. References [1] Z. He, M. Ma, X. Lan, F. Chen, K. Wang, H. Deng, Q. Zhang and Q. Fu. Soft Matter, 7, 6435-6443 (2010) [2] H. Yang and P. Jiang. Langmuir, 26, 12598-12604 (2010) [3] Y.C. Jung. Natural and Biomimetic Artificial Surfaces for Superhydrophobicity, Self-Cleaning, Low Adhesion and Drag Reduction. (The Ohio State University) (2009) [4] P. Bayiati, A. Tserepi, P.S. Petrou, K. Misiakos, S.E. Kakabakos, E. Gogolides and C. Carniaud. Microelectr. Engng., 84, 1677-1680 (2007) [5] T. Nishino, M. Meguro, K. Nakamae, M. Matsushita and Y. Ueda. Langmuir, 15, 4321-4323 (1999) [6] D. Kiaei, A.S. Hoffman, T.A. Horbett and K.R. Lew. J. Biomed. Mat. Res., 29, 729-739 (1995) [7] M. Sarmadi and Y. Kwon. Textile Chemist and Colorist, 25, 33-40 (1993) O-10-2 3
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