22nd International Symposium on Plasma Chemistry July 5-10, 2015; Antwerp, Belgium Myths of chemical functional group derivatization on polymer surfaces plasma-treated in N 2 , NH 3 , and N 2 /H 2 mixtures C.-P. Klages, Z. Khosravi and S. Kotula Technische Universität Braunschweig, Institute of Surface Technology (IOT), Bienroder Weg 54 E, DE-38108 Braunschweig, Germany Abstract: A myth is “an idea … that is believed by many people but that is not true” [1]. Since decades it was generally assumed that aromatic aldehydes react selectively with amines, trifluoroacetic anhydride with amines and OH groups present on polymer surfaces plasma-treated in virtually O-free N-containing gases. There is evidence that these assumptions are myths and cannot be used to base quantitative surface analyses thereupon. Keywords: Derivatization, amine, amino, imine, imino, aldehyde, TFBA, TFAA 1. Introduction Since more than 40 years it is known that nitrogencontaining functional groups can be introduced on polymer surfaces by plasma-treatment using low- or ambient-pressure gas discharges in nitrogen or nitrogencontaining gases and gas mixtures [2, 3]. Plasma-based nitrogenation of polymers is presently of considerable interest for various applications of polymers; see for example several articles in a recently published book [4]. Chemical derivatization, usually combined with XPS, has in subsequent years commonly been used for analytical studies of polymer surfaces treated by nitrogenplasmas in order to quantify surface functional groups present. Because the formation of amino groups by the plasma-exposure was conjectured already in early papers [2, 3], electrophilic reagents were generally used for derivatization, especially trifluoroacetic anhydride (TFAA) [5, 6] or aromatic aldehydes like the frequently used 4-(trifluoromethyl)benzaldehyde (TFBA) or pentafluorobenzaldehyde (PFB) [7], supposed to form trifluoroacetamides and 4-(trifluoromethyl)benzaldimines, respectively, with the presumed amino groups. Any other reaction possibilities of aldehydes except with primary amines, following Eq. 1, were generally neglected. H H R NH2 + C O C CF3 R N CF3 + H2O (1) From a chemical point of view there can be no doubt that organic acid anhydrides as well as aldehydes will be able to react with amino groups present. TFAA was generally considered to react with primary and secondary amines and also with -OH groups present on the surface as well. Although the presence of other nitrogen-bearing functionalities such as imines -CH=N- was inferred already some time ago [8, 9], these functional groups were generally not considered to be potential reaction partners of the derivatization reagents commonly used for quantitative XPS analysis of the plasma-treated surfaces. O-10-3 Based on results from recent experimental studies we arrived at the conclusion that the usually made assumptions concerning the reactions of electrophilic derivatization reagents with polyethylene (PE) surfaces after plasma treatment in N 2 , NH 3 , and N 2 /H 2 mixtures are probably wrong. We used streaming post-discharges (“afterglows”) of dielectric barrier discharges (DBDs) in mixtures of N 2 with up to 4% H 2 to treat ultrathin films of LDPE (low-density PE) spun onto a ZnS ATR crystal and monitored the plasma modification process as well as subsequent derivatization and other modification reactions in situ by FTIR-ATR spectroscopy. 2. TFBA-reactive surfaces without amino groups The objective of our experimental studies was originally to measure densities of primary amino groups on the polymer surfaces as a function of various experimental parameters, using the supposedly proven TFBA derivatization method in conjunction with a quantitative evaluation of FTIR spectral band intensities. To our surprise, however, we found that typical plasmatreated surfaces showed significant reactivity with TFBA vapor resulting in irreversible bonding of TFBA, although there were no indications of the presence of any -NH 2 groups in FTIR spectra taken from underivatized surfaces. Fig. 1 shows a typical result: During exposure of the plasma-treated surface to TFBA vapor, a strong vibration appeared at 1324 cm-1, due to the C-CF 3 stretching vibrations in 4-trifluoromethyl-phenyl moieties immobilized by a reaction of TFBA with groups on the surface. Quantitative evaluation of the data, using a calibration with hydrocarbon solutions of N-alkyl-4trifluoromethyl-benzaldimines as model systems, showed that about 1.6 TFBA molecules had reacted within 5 hours per 1 nm2 of the surface. However, this reaction cannot be explained by the presence of primary amino groups because, as shown in Figure 2, amino groups are not detectable, even in H/D exchange experiments, performed using exposure to vapors of D 2 O or H 2 O, with careful inspection of the 1 1300 2 O-10-3 Area of 1324 cm-1 band, integrated from 1300 to 1350 cm-1 Atmosphere: 2 - 290 min: TFBA vapor 290 - 320 min: N2 50 100 150 200 250 300 Time / min Fig. 1. Area of C-CF 3 band during exposure of treated LDPE to TFBA vapor. Start of exposure at 2 min. After 290 min the TFBA-loaded N 2 stream was replaced by pure N 2 (after ref. [10]). to 1100 cm-1 wavenumber region where the δ(ND 2 ) vibration should appear if -NH 2 groups were formed by the plasma. We estimate that the detection limit is about 0.3 groups per nm2. 0.006 P P:H-D P:2D-H 0.004 Absorbance R-CH 2 -CH=N-R’ + (CH 3 CO) 2 O R-CH=CH-N(COCH 3 )R’ + CH 3 COOH 0 0.002 0.000 -0.002 -0.004 -0.006 3500 3000 2500 2000 1500 Wavenumber / cm-1 1000 Fig. 2. Top: Spectrum after 30 s afterglow exposure, standard plasma conditions (P). Bottom: Pair of difference spectra during H-D exchange experiment after standard treatment: Spectrum after H 2 O exposure minus spectrum after previous D 2 O exposure (broken curve P:H-D) and vice versa after 2nd D 2 O exposure (solid curve P:2D-H) (arbitrary absorbance offsets) (after ref. [10]). The apparent discrepancy of these results lead us to search for other nitrogen-bearing functional groups which might be reactive towards TFBA. The most simple candidate non-amine moiety which may react with TFBA is the imino group, derived either from an aldehyde (aldimine -CH=N-) or from a ketone (ketimine >C=N-). In a recent paper we showed that imines with the general formula R1R2C=N-R3 (R1, R2, R3 = alkyl, alkenyl, H) are able to react with aldehydes as well. Imines have been known to be present after nitrogen-plasma treatment of polymers and in plasma polymers since decades and, as a O-10-3 literature search shows, imines are able to react with probably all derivatization reagents which are normally considered as selective for primary amines or amines in general [11]. With aldehydes, imines may undergo an exchange of the carbonyl components and an aldol reaction, resp., and with acid anhydrides formation of the corresponding enamide is observed [12]: (2) The corresponding reactions generally proceed uncatalyzed and smoothly at room temperature and we have shown experimentally, that TFBA does not only react rapidly with imines formed in situ in solutions, but also, as a vapor, with imino groups bound covalently to polymer surfaces. These results show that neither the reaction with TFBA nor derivatization with TFAA can be used to quantify concentrations or densities of primary and secondary amino groups unless there are good reasons to assume that imino groups are absent. Such reasons have, however, to our knowledge never been presented in corresponding studies. 3. Nucleophilic derivatization of plasma-treated PE The quite obvious conclusion that imino groups might be responsible for the binding of TFBA in our studies is supported by experiments using nucleophilic derivatization reagents 2-mercaptoethanol (ME) and 4-(trifluoromethyl)phenylhydrazine (TFMPH) [13]. According to XPS and FTIR-ATR analyses, performed ex situ on PE foils treated in the post-discharge, both reagents are able to bind to the plasma-treated surface. Fig. 3 shows ATR spectra (diamond, 52°) obtained from TFMPH-derivatized PE foil and from a solution of a model hydrazine. 0.25 Hexanal TFMP-hydrazone 0.20 0.15 Absorbance Band area / cm-1 0.14 0.12 0.10 0.08 0.06 0.04 0.02 0.00 0.10 0.05 TFMPH-deriv. PE x 100 0.00 -0.05 -0.10 1650 1600 1400 1300 1200 1100 1000 -1 Wavenumber / cm Fig. 3. ATR spectra of hexanal-4-(trifluoromethyl)phenylhydrazone (solution in hexadecane, top), and of plasma-treated and gas-phase TFMPH-derivatized LDPE 3 surface after subtraction of an LDPE spectrum (multiplied by 100, bottom) (abs. offset arbitrarily) (after ref. [13]). 4 O-10-3 4. CD-FTIR of directly DBD-treated PE surfaces Interesting related results have recently been obtained in experiments using a newly developed method for combinatorial studies enabling the plasma-chemical generation of spot arrays with controlled gradients of physicochemical surface properties by plasma printing on polymer surfaces [14]. The process is using a gascarrying microporous metal fiber compact of a few mm thickness playing the role of an electrode and simultaneously providing exchange of gaseous species from a gas stream to individual discharges enclosed in cavities with diameters in the range of typically 100 to 1000 µm. These cavities are defined by via-holes within a structured dielectric or metallic “masking” layer attached to the porous electrode. Due to the presence of the polymeric substrate the process is basically a direct DBD-type microplasma treatment. Surface analysis was performed by FTIR-ATR spectroscopy (diamond, 52°, parallel polarisation) of the plasma-treated surface and after gas-phase derivatization using the electrophilic aldehyde TFBA, the nucleophilic hydrazine TFMPH, and 4-trifluoromethylphenylisothiocyanate TFMPITC, respectively, a reagent which can undergo addition reactions with secondary and primary amines (formation of thioureas), but - with imines - also more complex reactions [13]. Fig. 4 shows the spectra obtained after derivatizing a plasma-treated PE foil (N 2 + 1% H 2 ) with the three reagents mentioned. Although the three different chemical structures in para position to the CF 3 group responsible for the vibration band near 1325 cm-1 may introduce some differences in the integrated intensities of the bands, it seems clear that much more derivatization reagent is bound in the reaction with hydrazine, TFMPH, than in the reaction with the aldehyde, TFBA: Again the electrophilic reactivity of the surface is more pronounced than the nucleophilic reactivity, which is usually only considered on surfaces after plasma treatment in the N 2 -H 2 mixture. The characteristic broad feature between 1400 and 1750 cm-1, introduced by the plasma treatment, is hardly changed by derivatization with TFBA, due to the relatively small quantity of reaction product formed. More pronounced changes, however, are observed after exposure to the vapors of the hydrazine and the O-10-3 0.0030 after plasma after TFBA after TFMPH after TFMPITC 0.0025 Absorbance We assign the peaks at 1616 cm-1 in both spectra to the hydrazone ν(C=N) vibration, which is expected to appear between 1645 and 1610 cm-1. The strongest bands, due to the ν(C-CF 3 ) vibrations, appear at 1324 cm-1 and 1323 cm-1 in the foil sample and the hydrazone solution, respectively. The band area ratio of the presumed ν(C=N) and ν(C-CF 3 ) vibrations are the same, within accuracy limits of the measurements, in both spectra (0.31 in the solution and 0.32 in the foil spectrum), indicating the binding of the derivatizing molecules as a hydrazone not as a hydrazine or hydrazide. The area density is appreciable - about 5 per nm2. 0.0020 0.0015 0.0010 0.0005 0.0000 1800 1700 1600 1400 1300 Wavenumber / cm-1 Fig. 4. ATR spectra of polyethylene foil treated by DBD-type microplasma and after derivatization with TFBA, TFMPH, and TFMPITC, respectively (absorbance values offset arbitrarily). isothiocyanate and interestingly the largest effect on the spectra for these reagents is seen as a pronounced lowering of the absorbance between 1550 and 1600 cm-1. In case of the hydrazine, the vibrational band of hydrazone is visible at 1617 cm-1. Part of the reaction with the isothiocyanate may be due to secondary amino groups which are difficult to detect by IR spectroscopy due to small intensities of the deformation vibration. The generally observed absorbance increase between 3200 and 3400 cm-1 upon the plasma treatment points to the presence of N-H groups but so far the obtained spectra and spectral changes upon derivatization cannot be explained simply by reference to isolated imino groups -CH=N- or secondary amino groups -CH 2 -NH-CH 2 -. Very recent experiments show that 4-trifluoromethylbenzylamine (TFMBA) is also able to bind to PE surfaces treated in direct DBDs in N 2 or N 2 -H 2 mixtures, with densities comparable to TFMPH [15]. Double bonds with nitrogen are also seen in recent NEXAFS measurements on afterglow-treated PE [16]. 5. Speculations about molecular surface structures Looking for an explanation for the so far obtained spectral data one has to take into account that the chemistry of compounds containing carbon, hydrogen and nitrogen is much more complex and richer than the chemistry of oxygenated organic compounds. Considering for example the possible isomers of carbodiimides with the arrangement -N=C=N- of two N atoms and one C atom, one finds not less than eight different species, including the carbodiimide itself, with different arrangements of these three atoms [17]. Even if one rules out exotic and less stable configurations and considers just structures obtained by combining two (or in one case three) of the more classical “building blocks” -NH- and C=N, one ends up with the following configurations, all leading to different chemical reactivities towards aldehydes, hydrazines, and isothiocyanates (Fig. 5). There are two reasons to focus 5 the speculations on structures with nitrogen atoms inserted into the polymer chain: Aside from an argument based on IR spectral evidence (missing of spectral changes expected for H/D exchange in primary ketimine, i. e. >C=N-H moieties) one can formulate a quite simple, reasonable chemical mechanism by which the combination of a ground state nitrogen atom N4S with a -CH*- radical center on the polymer chain would form secondary aldimine configurations -CH=N- within the chain [10]. Secondary amine groups -CH 2 -NH- could then hypothetically be formed by additions of two hydrogen atoms to -CH=N-: N N 1,3-diazabutadiene N glyoxal diimine N N azine N N N H N N H N NH hydrazone H N amidrazone amidine H N N H sec. diamine H N H N aminal H N N H hydrazine Fig. 5. Chemical configurations obtained by combining two (in case of the amidrazone three) simple building blocks C=N and -NH- as conceivable substructures of a polyethylene chain after plasma modification in mixtures of N 2 and H 2 . At present, based on the (derivatization) FTIR data, none of these structures can be excluded and possibly a highly nitrogenated polymer surface has a combination of all these and maybe more and even more complex structures. In such a case it would be virtually impossible to analyze the surface composition in terms of densities of small individual functional groups. 6. Summary So far frequently made assumptions concerning the amino selectivity of several derivatization reagents used for the analysis of polymer surfaces plasma-treated in N 2 , NH 3 , and N 2 /H 2 mixtures are wrong because they are based on the wrong presumption that other potential N-bearing groups like imines are unreactive with these reagents. That, however, is not true; imines, for example, 6 are able to react with aldehydes like TFBA and with anhydrides like TFAA. There is evidence from FTIR measurements, experiments with different derivatization reagents, and recent NEXAFS measurements that C=N groups actually play an important role in the surface chemistry of polyethylene treated plasma-chemically in N 2 /H 2 mixtures - using either flowing post-discharges or direct DBD treatment. 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