Increasing cell viability of 3D scaffolds for tissue engineering by means of an atmospheric pressure plasma jet V. Colombo1,2, P. Favia3,4, M. Gherardi1, R. Gristina4, F. Intranuovo3, R. Laurita1, A. Liguori1, A. Stancampiano1 Alma Mater Studiorum - Università di Bologna 1 Department of industrial engineering (DIN) 2 Industrial Research Center for Advanced Mechanics and Materials (C.I.R.I.-M.A.M.) Via Saragozza 8, 40123 Bologna, Italy. Università degli Studi di Bari 3 Deptartment of Chemistry, 4 Institute for Inorganic Methodologies and Plasmas (IMIP-CNR) Via Orabona 3, Bari, Italy Abstract: In this work a nanosecond pulsed dual gas plasma jet has been used to functionalize 3D porous poly (Ɛ -caprolactone) scaffolds. The effect of the plasma treatment has been evaluated both with a chemical analysis, by means of an X-Ray Photoelectron Spectroscopy, and a cell viability and morphological assay, evaluating top surface and section modification. Keywords: non-thermal atmospheric plasma, jet, 3D porous PCL scaffold, XPS, functionalization, cells 1. Introduction Three-dimensional porous biodegradable scaffolds act as temporary backbone for the regeneration or repair of a living tissue in most of tissue engineering applications [1]. The optimization of surface properties of scaffolds is a critical aspect, as they influence the interactions between the cells and the material. By modifying both chemical surface properties and morphological parameters of the scaffolds, a better control over cell adhesion mechanism can be achieved. Both low pressure [2] and atmospheric [3] plasma processes represent a very powerful tool to modify surface chemistry of materials without influencing their bulk properties. In this contribution the positive effect of atmospheric plasma jet, recently developed by some of the the Authors [4], modification of 3D poly(Ɛ -caprolactone) (PLC) porous scaffolds on cell colonization will be shown. 1. Materials and Methods Dual gas nanosecond pulsed plasma jet A single electrode dual gas plasma jet driven by an high voltage nanopulsed power supply (peak voltage (PV) between 7 and 20 kV, repetition rate (RR) between 50 and 1000 Hz, a pulse duration about 40 ns and rise time 3 ns) has been used as plasma source for the treatment of the 3D PCL porous scaffolds. Each 3D porous scaffold has been treated in three different points of the top surface with the following operative conditions: PV= 20 kV, RR 1000Hz. Argon or nitrogen have been used as primary gas (flow rate 3 slpm). No secondary gas has been used. Synthesis of scaffolds 3D PCL (Mw ~ 65,000, pellets, Sigma Aldrich) porous scaffolds were produced with a very simple and inexpensive technique, the solvent-Casting/ ParticulateLeaching (SCPL) [5,6]. This method consists of the initial dissolution of PCL pellets into chloroform (20/80 wt/wt, Fluka) by stirring for about 3h at room temperature (RT). Then, sodium chloride crystals (NaCl, Sigma Ultra), employed as porogen, are sieved to a specific size range of 300-500μm and then homogeneously mixed to the polymer solution at a 5/95 ratio, in order to create pores with specific size into the scaffold. The viscous polymer solution is then cast in Teflon moulds (10mm diameter, 2mm thickness) and dipped in ethanol (Carlo Erba Reagents) for about 2h at RT to separate the chloroform in a phase inversion process. The polymer/salt composite is then leached in bidistilled water for 5 days to remove the porogens and create the voids into the scaffold. With this technique, the scaffold porosity could be changed in a controlled way by varying the amount of salt added, while the pore size could be controlled controlling the size of the salt crystals. The resulting porous scaffolds were dried into an oven for 3 minutes and stored in a desiccator up to plasma modifications and/or characterizations. X-Ray Photoelectron Spectroscopy X-Ray Photoelectron Spectroscopy (XPS) analyses of untreated and plasma-treated 3D PCL scaffolds were carried out using a Theta Probe Thermo VG instrument (2*10-9 mbar base pressure), equipped with a monochromatic Al Ka X-ray source (hm = 1486.6eV) and 100W set power. Photoelectrons were collected at a 53° take-off angle, corresponding to a sampling depth of about 10nm. All spectra were recorded using a 300µm aperture slot diameter, with a pass energy of 150eV for survey scans and 100eV for high-resolution core level scans. The electrostatic charging of samples was neutralized by means of a flood gun (model 822-06 FG 400 lA emission current, 40V extraction voltage at pressure 2 orders of magnitude higher than the base pressure). All spectra were recorded and processed using the Thermo Avantage 3.28 software (Thermo Electron Corporation). Binding energies were charge corrected by setting the C1s aliphatic carbon signal at 285.0eV [7]. The C1s peak fitting of PCL scaffolds was performed using four components at (1) 285.0, (2) 285.6, (3) 286.5 and (4) 289.1eV, considering the chemical structure of PCL. After plasma modification, two further components were added to the C1s peak fitting: at 288.0 (O-C-O/C=O, C5) and 290.4eV (O-C(=O)-O, C6). Fitted components data are presented as mean atomic percentages (n=3). In order to gain better insight into the penetration depth of the plasma processing, sections of the scaffolds (parallel to the XZ plane) were cut with a scalpel blade and analyzed with XPS. Cell culture Cell culture experiments on untreated and plasma modified PCL scaffolds were performed with the human Saos-2 osteoblast cell line (ICLC, Italy). Cells were grown in Dulbecco’s Modified Eagle Medium (DMEM, Sigma, Italy), supplemented with 10% heat-inactivated fetal bovine serum (FBS), 50 IU/ml penicillin, 50 IU/ml streptomycin and 200 mM glutamine and kept at 37°C in a saturated humid atmosphere containing 95% air and 5% CO2. Cells were detached with a trypsin/EDTA solution (Sigma, Italy) and suspended in the correct medium. Before cell seeding, the scaffolds were pre-wet into cell medium and evacuated in a vacuum machine, in order to eliminate air bubbles inside the scaffolds and make all their interconnected pores available for the transit of cells and nutrients. The scaffolds were then placed in 48 wells plates and seeded with 5•104 Saos-2 osteoblast cells. Cell viability assay. The mitochondrial activity of Saos-2 cells was determined with the MTT colorimetric assay. This test can detect the conversion of 3-(4,5-dimethylthiazolyl-2) -2,5-diphenyltetrazolium bromide (Sigma, USA) to formazan. The cell growth was stopped at 15, 39 and 87h. After each time point, the cells were incubated with a tenth of the medium of the bromide in 5% CO 2 (37°C, 2 h) to allow the formation of water insoluble formazan crystals. This product was then dissolved in 10% Triton X-100 and acidic isopropanol (HCl 0.1 N). The optical densities (O.D.) of the solutions were read with a spectrophotometer (Jenway 6505), at the wavelength of 570 nm with respect to the reference wavelength of 690 nm. Data (n = 3) were presented as means of O.D. values + S.D. Cell morphology assay To observe cellular morphology, cells were fixed, after 15, 39 and 87h, in 4% formaldehyde/PBS, at RT for 20 min, permealized with PBS containing 0.1% Triton X-100 and incubated with Alexa Fluor®488 phalloidin (green fluorescence, Molecular Probes) at RT and for 30 min. After rinsing with PBS actin filaments were observed with an epifluorescence microscope (Axiomat, Zeiss, Germany). 3. Results XPS results The chemical composition of untreated and plasma treated scaffolds (top and section surfaces) were evaluated by XPS. The legend of chemical group and binding energies are reported in Table 1. Before plasma modification, fitted C1s components of PCL surface were very similar to the PCL composition reported in the literature, as shown in Table 2. After every plasma process, the content of total Oxygen is slightly higher than untreated PCL scaffolds, confirmed by the O/C ratios reported in Table 2 and 3. Nonetheless, the shape of the C1s peak changed after plasma modifications, observing variations of components content. In particular, after argon plasma jet treatment, on both top and section surfaces, two new peaks appeared, C5 at 288.0 eV (O-C-O/C=O) and C6 at 290.4 eV (O-C(=O)-O) (Fig. 1). This chemical change could be ascribable to oxygen functionalities implanted during plasma treatment. On the contrary, after nitrogen plasma jet treatment the contributions of C5 and C6 to the C1s XPS spectrum were negligible, both on top and in the scaffold section, with a similarity to the pristine PCL scaffold, as reported in Fig. 2. Thus, these plasma treatments did not make decisive change in the chemical composition of PCL scaffolds. Chemical group Binding Energy [eV] C1 C-H/ C-C 285±0.2 C2 C-C-C=O 285.6±0.2 C3 C-C2-C=O 286.5±0.2 C4 C(O)=O 289.1±0.2 C5 O-C-O/C=O 288±0.2 C6 O-C(=O)-O 286±0.2 Table 1: Legend of chemical group and binding energies gas , (A)1 minute per point, (B) 2 minutes per point. Literature CNT Top surface Section Data C [at%] 70 77±1 74±1 76±2 O [at%] 30 23±2 26±1 24±1 C1 [at%] 52 47±3 35±5 33±3 C2 [at%] 17 19±2 9±2 15±2 C3 [at%] 17 18±1 28±3 26±2 C4 [at%] 14 16±1 10±0.4 7±1 C5 [at%] / / 11±2 12±1 C6 [at%] / / 7±0.5 7±1 O/C 0.43 0.35 ±0.01 0.32±0.01 0.30±0.01 Figure 1: High resolution C1s spectrum of top scaffold surface after the Argon plasma jet treatment. Table 2. XPS chemical composition (atomic percent, at%) for untreated (CNT) and Argon plasma treated PCL scaffold top and section surfaces. Plasma treatment: Jet with Ar as primary gas , 1 minute per point CNT Top Section A Surface A Top Section B Figure 2 High resolution C1s spectrum of top scaffold surface after the Nitrogen plasma jet treatment (A). Quantitative and qualitative biological characterization In the light of the results obtained by XPS, the adhesion and colonization behavior of the human Saos-2 osteoblasts cell line were studied on argon plasma modified PCL scaffolds and compared to the untreated ones. The biological study was performed in terms of cell proliferation, morphology and distribution at three culture times (15, 39 and 87h). MTT results at 15, 39 and 87h clearly show a better viability of cells on modified scaffolds (Fig. 3). In fact at each time point it can be observed a higher absorbance value for cells grown on modified scaffolds with respect to the ones grown on native PCL scaffolds. Because the MTT assay evaluates the metabolic activity of the cells, not giving information about the variation of their number or shape, optical microscopy analysis has also been performed, after fixing and staining cells actin cytoskeleton with phalloidin conjugated with an Alexafluor 488 chromophore. Morphological analyses were performed with the aim of analyzing the influence of plasma treatment in terms of cell spreading and interaction with the surroundings, cell shape, size and clustering phenomena. Fluorescence images of untreated Surface B C [at%] 77±1 76±1 76±1 74±1 76.0±0.2 O [at%] 23±2 24±1 24±1 26±1 24.0±0.2 C1 [at%] 47±3 53±3 54±2 51±2 52±3 C2 [at%] 19±2 12±2 12±2 11±2 12±3 C3 [at%] 18±1 16±1 16.1±0.1 16±3 16.0±0.1 C4 [at%] 16±1 15±1 15.0±0.1 17±2 16±1 C5 [at%] / 3±1 2.1±0.1 4.0±0.5 2.6±0.7 C6 [at%] / 1±0.2 0.8±0.1 1.0±0.2 1.4±0.1 0.32 0.31 0.35 0.3 ±0.01 ±0.01 ±0.02 1±0.01 O/C 0.30±0.01 Table 3. XPS chemical composition (atomic percent, at%) for untreated (CNT) and nitrogen plasma treated PCL scaffold top and section surfaces. Plasma Treatment: Jet with N2 as primary and plasma treated scaffolds seeded with Saos-2cells and cultured for 120h, are illustrated in Figure 4 and enable the observation of cell actin cytoskeleton in green. Figure : Metabolic activity of Saos2 cells on control and argon plasma jet treated scaffolds. modified PCL scaffolds appeared well spread, clustered and polygonal-shaped with the presence of actin stress fibers in the cell cytoskeleton (Figure 4d). The increased cell-cell interactions present in the surface of treated scaffolds suggest a positive effect of plasma treatment on the attachment of Saos-2 cells. Both MTT and morphological data clearly evidenced improved cell activity on plasma treated scaffolds. 4. Conclusions A dual gas nanopulsed plasma jet has been used to treat both surface and internal sections of 3D PCL porous scaffolds. Negligible results have been found if nitrogen gas has been used, while argon plasma jet treatment can modify the chemical structure of the scaffold: XPS results highlights that after treatment, C5 and C6 groups are created in the scaffold, as a result of the implant of oxygen functionalities. This functionalization has been found both in the top and section surfaces of the 3D scaffold and, suggesting the uniform treatment of the scaffold surface but also internal pores. Metabolic activity and fluorescence microscopy images of Saos-2 cells cultured on plasma modified scaffold evidence the improvement of cell activity compared to the control PCL scaffold. References Figure 4: Fluorescence microscopy images of Saos-2 cells cultured for 39h, on untreated (a,b) and Argon plasma jet modified (c,d) PCL scaffolds at low (a,c) and high magnifications (b,d). The cells were fixed in 4% formaldehyde/PBS solution and incubated with Alexa Fluor®488 phalloidin, allowing the observation of the cell actin in green. Low magnification images evidence that the chemical modifications of the scaffolds interfere with the green signal resulting in a high green background. This effect cannot allow us to observe a change in cell number or distribution between control (Figure 4a) and treated (Figure 4c) scaffolds. At higher magnification, significant differences in cell morphology can be easily detected between Saos-2 cells adhering onto untreated and plasma treated scaffolds. In the first case (untreated scaffolds), the cells appeared isolated, with circle-shaped small body (Figure 4b), hence suggesting a low cell affinity with the substrate. Contrarily, Saos-2 cells seeded onto plasma [1] D.W. Hutmacher Tissue Eng. Regen. Med., 1, 245-260, (2007). [2] PW.Sun Plasma Process. Polym., 8,2 56–267, (2011). [3] L.Safinia Macromolecular Bioscience, 7, 3, 315-327, (2007). [4] V. Colombo et al., Fluid-dynamic characterization of a dual gas nanosecond pulsed atmospheric pressure non-equilibrium plasma jet device for biomedical applications, submitted to Plasma Sources Sc. Technol., (2013). [5] F. Intranuovo, PhD Thesis titled: “Production and plasma modification of porous scaffolds for biomedical applications”, (2010). [6] G. Khang, A manual for biomaterials scaffolds fabrication, 13-21 (2007). [7] M Vaezi , Rapid Prototyping J,18, 4,287–98,(2012).
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