Comparison of localized treatment effectiveness on biocompatible glass with different atmospheric pressure plasma sources Marco Boselli2, V. Colombo1,2, E. Ghedini1,2, M. Gherardi1, R. Laurita1, A. Liguori1, F. Marani1, P. Sanibondi1 and A. Stancampiano1 Alma Mater Studiorum – Università di Bologna 1 Department of industrial engineering (DIN) 2 Industrial Research Center for Advanced Mechanics and Materials (C.I.R.I.-M.A.M.) Via Saragozza 8-10, 40123 Bologna, Italy Abstract: A comparison of localized treatment effectiveness on biocompatible glass substrate with four non-thermal atmospheric plasma sources is presented. The aim is to identify the best plasma source and operating conditions to create definite patterns on the substrate. Investigated sources: Dual Gas Plasma Jet, DBD, Micropen Plasma Jet and kINPen 10. Local modification of the substrate is evaluated with water contact angle (WCA) measurements. Keywords: non-thermal atmospheric pressure plasma, localized plasma treatment, WCA, biocompatible, glass, cell culture coverslip 1. Introduction In recent years, increasing efforts have been dedicated to atmospheric pressure non-thermal plasma technology for the modification of materials surface characteristics. The many and wide varieties of non-thermal plasma applications for material modification are due to the electric fields and the mixture of ions, electrons, photons, neutral and excited molecules that co-exist in the ionized gas plasma[1]. An important research topic in the field of material treatment regards the modification of biomaterials to promote cell adhesion, growth and proliferation [2]. Non-thermal plasma modification is gaining popularity in the medical field because of its potential of changing the chemical composition and properties of biomaterials (such as wettability and chemical inertness) introducing desired functional groups or chains onto the material surface able to improve the material biocompatibility [3]. Moreover another interesting characteristic of plasma technology is its environmental compatibility: plasma processes don’t require any chemical compound unlike conventional chemical technologies [4]. Thought low pressure non-thermal plasma is already an established technology in the field of material modification [5], atmospheric pressure plasmas are rising interest because of their easy handling, effectiveness and low operational costs. Moreover, the possibility of locally surface modification and the creation of patterns, having different chemical composition and surface characteristics from the remaining area of the substrate, would be of great interest in many different fields, from tissue engineering to biosensors production. In this work non-thermal plasma modification at atmospheric pressure of borosilicate glass cell-culture coverslips, with a particular focus on the localization of the plasma treatment, has been performed. Four non-equilibrium atmospheric pressure plasma sources have been tested: a Dual Gas Plasma Jet, a Dielectric Barrier Discharge (DBD) and a Micropen Plasma Jet, all three powered by a high voltage pulse nanopulsed generator, and a commercial plasma source (kINPen 10, Neoplas Tools GmbH). Surface wettability before and after plasma treatment has been studied using WCA measurement. 2. Materials and methods Substrate The tested biocompatible substrate is borosilicate glass cell-culture coverslip with a surface area of 24x24 mm, and a thickness of 0.13-0.16 mm. Non-thermal atmospheric pressure plasma sources The Dual Gas Plasma source is a single electrode plasma jet developed by the Authors and already presented in details in a previous article [6]. Two separate gas inlets are employed to control the composition of the plasma and the production of reactive oxygen species (ROS) and reactive nitrogen species (RNS) as evaluated in [7]; the primary gas is usually Ar or He, while the secondary gas is generally O2, N2 or Air. The DBD is one of the most investigated non-thermal plasma sources and it is usually found in three configurations: the standard DBD, in which the discharge is ignited between a high voltage electrode and a (usually grounded) counter-electrode; the floating electrode DBD (FE-DBD), in which the material to be treated plays the role of the counter-electrode; the indirect DBD, in which the material to be treated is only exposed to the effluent of the DBD discharge. Plasma source used in the present work consists of a cylindrical copper electrode (diameter of 26.2 mm), a dielectric plastic layer (thickness 1.5 mm) surrounding the electrode body along its length and a thin quartz disk (diameter 30 mm, thickness 0.5 mm) covering the electrode plane surface facing the plasma forming region. The Micropen Plasma Jet is an innovative non-thermal plasma source, projected and realized by the Authors, able to generate a plasma jet protruding from a needlelike output having a diameter of 600 µm. This plasma source can operate ionizing different gas such as He, Ar and air. Thanks to the micrometric size of the output, the source can be successfully used for the creation of defined patterns on the substrate, promoting alterations of chemical composition and surface characteristics only in the localized regions directly exposed to the plasma jet. In this work all three non-thermal plasma sources described above have been powered by a nanosecond pulse generator having a peak voltage (PV) between 7 and 20 kV into a 100-200 load impedance, a pulse repetition frequency (PRF) between 50 and 1000 Hz, a pulse width (50%) of 12 ns and a rise time of 3 ns. Plasma sources can be also driven by an high voltage amplifier connected to a function generator operating with several waveforms such as sinusoidal, triangular, square and sawthooth. The APPJ kINPen 10 is a commercial plasma source projected and realized by the Leibniz Institute for Plasma Science Technology (INP Greifswald). The whole system consists of a hand-held unit, a DC power supply and a gas supply unit that works with all rare gas, but also with air and N2. Plasma is ignited at the tip of a centered electrode inside the capillary and blown out by the gas flow to form the plasma jet [8] [9]. Measurement of water contact angle The modification of chemical composition and surface properties of the borosilicate glass cell-culture coverslip surface is investigated by means of advancing and receding WCA measurements. The instrument used for the analysis is the Kruss Drop Shape Analysis System DSA 30. Two different methods were experimented to evaluate the variation of surface wettability: sessile drop method and tilting plate method. Sessile Drop Method (SD): a drop of distilled water is at first deposited on the sample surface by a micrometric syringe and its volume is increased forcing the drop to advance on the sample, until a constant contact angle is observed, representing the advancing contact angle. Then the drop is progressively shrunk until a drop radius decrease is obtained [10]. For the measurements in the cases of samples treated by Dual Gas Plasma Jet, DBD and kINPen the drop of distilled water at first deposited had a volume of 4 µl, while in the cases of samples treated by Micropen Plasma Jet the drop volume is of 1 µl. Tilting Plate Method (TP): a drop of distilled water is released by a micrometric syringe on a tilted plate having an inclination of 6° to evaluate the maximum advancing water contact angle when the drop is free to move. The advancing WCA is the angle of drop profile in the direction of motion, while the receding angle is that opposite to the direction of drop motion. For the measurements in the cases of samples treated by Dual Gas Plasma Jet, DBD and kINPen the drop is of 4 µl, while in the cases of samples treated by Micropen Plasma Jet the volume realized is of 1 µl. To analyze the variation of surface wettability, several measurements havebeen carried out both on the untreated and the plasma treated substrate. Moreover, to verify the localization of the plasma treatment, a high number of WCA measurements have been effectuated on different points of the same substrate to evaluate the different values obtained in the non-exposed and directly exposed regions. 3. Results The advancing water contact angle values for the unmodified borosilicate glass coverslip obtained with sessile drop and tilting plate methods are 56°±3° and 42°±9° respectively, while the receding values with sessile drop and tilting plate methods are 53°±3° and 31°±3° respectively. To evaluate the localization of plasma treatment for Dual Gas Plasma Jet, DBD and kINPen 10 cases four regions (quadrants) have been identified onto each slide and the plasma discharge has been oriented only towards one of these. In Fig. 1 a schematic representation of the slide division is represented identifying with P the quadrant exposed to the plasma and with U the other quadrants not directly subjected to the discharge. Fig.1 Quadrants. P: exposed to the plasma, U not directly exposed to the plasma. Dual Gas Plasma Jet Plasma with the Dual Gas Plasma Jet has been generated using 2 slpm of Ar as primary gas without injection of secondary gas. Peak voltage has been fixed to 34.8 kV, pulse repetition frequency to 1000 Hz, treatment time has been varied from 10 s to 20 s and the gap between plasma source and substrate from 15 mm to 25 mm. In Table 1 advancing and receding WCA have been presented for different treatment time and gap between plasma source outlet and substrate. Peak voltage has been fixed to 34.8 kV, pulse repetition frequency to 1000 Hz and 2 slpm of Ar has been used as mass flow rate. Table 1. Dual Gas Plasma Jet: advancing (θa) and receding WCA (θr) with SD and TP methods Time [s] Gap [mm] 20 25 30 25 20 15 Quad rant P U P U P U SD θa[°] 17±3 42±5 9±2 60±3 8±2 52±1 SD θr[°] 15±2 36±2 10±2 56±4 7±2 53±2 TP θa[°] 8±1 60±2 5±2 60±2 6±1 48±2 TP θr[°] 6±1 60±2 4±2 50±1 4±2 45±2 Fixing the gap at 25 mm, a notable localization of the plasma treatment is registered by both WCA measurement methods and the wettability variation is found only in the slide quadrant directly exposed to the plasma jet, without relevant variation of surface properties in the other regions. The increase of plasma treatment time from 20 s to 30 s for the 25 mm gap causes an additional, but not very significant, decrease of the water contact angles values only in the quadrant directly exposed to the plasma jet. The reduction from 25 mm to 15 mm of the gap between plasma jet outlet and glass slide for an exposure time of 20 s doesn’t seem to cause a relevant alteration of the localization of plasma treatment. In the quadrant directly exposed to the jet, for a gap of 15 mm the advancing and the receding WCA measured by tilting plate method have the same values of those registered by the same method for a gap of 25 mm, while the advancing and receding WCA measured by sessile drop method are lower of about 8° than those measured for a gap of 25 mm. Dielectric Barrier Discharge (DBD) Since the glass slide is smaller than the circular section of the DBD high voltage electrode, treatment localization has been realized employing a grounded counter electrode metal layer placed below one of the quadrants. The quadrant below which counter electrode is placed has been interested by the discharge while the others haven’t been directly subjected to the plasma. To obtain a diffuse plasma discharge, peak voltage has been set to 24.4 kV, pulse repetition frequency to 384 Hz, inter-electrode gap to 1 mm and treatment time to 10 s. Both WCA measurement methods have noticed a drastic increase of slide wettability in the quadrant interested by the plasma discharge, while in the others no great variations have been observed comparing the sample with the pristine substrate. In Table 2 the advancing and receding WCA values obtained with sessile drop and tilting plate methods in the quadrant (P) interested by the plasma discharge and in the other quadrants (U) are presented. Table 2. DBD: advancing WCA (θa) and receding WCA (θr) with SD and TP methods Quadrant P U SD θa[°] 11±1 63±3 SD θr[°] 11±1 61±4 TP θa[°] 15±1 58±2 TP θr[°] 5±1 55±1 Micropen Micropen plasma source has been investigated to evaluate the feasibility of using the source to create a micrometric highly hydrophilic pattern on the slide without altering the surface properties of the untreated area. To verify the localization of the plasma treatment the microjet has been moved along a defined stripe on the substrate. The width of treated pattern has been evaluated by means of several WCA measurements along the pattern and in the adjoining regions. The area of the slide exposed to the plasma has been estimated to be smaller of 1 mm in width. Water contact angle drastically decreases in this region after only 10 s of treatment while in the surrounding area no relevant wettability changes are observable, as demonstrated by both WCA measurement methods. The pattern subjected to the plasma jet and the points in witch water contact angles have been measured are schematically represented in Fig. 2. The jet has been generated with a Ar flow injection or in static air imposing a peak voltage of 30 kV, a pulse repetition frequency of 500 Hz. Micropen Plasma Jet has been moved to describe the definite pattern for 10 s at a distance of 2 mm from the substrate. In Table 3 the water contact angle values for different operative conditions in the points represented in Fig. 2 are proposed. Fig.2 Pattern and points considered for the WCA measurements Table 3. Micropen Plasma Jet: advancing WCA (θa) and receding WCA (θr) with SD and TP methods SD SD TP TP Gas Point θa[°] θr[°] θa[°] θr[°] 1 15±3 18±1 9±1 9±1 Ar 1 2 30±3 32±1 20±1 18±1 slpm 3 36±2 35±1 41±4 34±8 1 7±3 10±1 5±1 3±2 Static 2 14±1 15±1 7±1 7±1 air 3 51±3 50±1 32±1 38±1 Table 4. kINPen 10: advancing WCA (θa) and receding WCA (θr) with SD and TP methods Time SD SD TP TP Quadrant [s] θa[°] θr[°] θa[°] θr[°] P 24±2 21±1 21±1 17±1 20 U 40±2 38±2 28±1 26±1 P 22±3 21±2 17±1 15±1 300 U 36±1 38±2 24±2 22±1 kINPen 10 With the kINPen 10, operated in Ar, there is no drastic difference between the quadrant directly exposed to the plasma and the remaining area. Power source of the kINPen generator has been fixed to 3 W, Ar mass flow rate to 3.2 slpm, gap between the plasma source outlet and the slide to 25 mm. For the kINPen 10 different treatment times have also been tested increasing exposure time from 20 s to 300 s. Sessile drop and tilting plate measurements allow to deduce that the treatment time has not influence on the increase of glass wettability, because no relevant differences of the advancing and receding WCA values can be noticed comparing the treated and untreated regions of the slides exposed for 20 s with that of the slides treated for 300 s. The reduction of advancing and receding water contact angle in the quadrant treated with the plasma is not relevant and again the localization of plasma treatment is not achieved because the decrease of the advancing and receding WCA is not verified only in the quadrant directly exposed to the plasma, but also in the other regions. In Table 4 the effective values for different treatment time of WCA in the quadrants (P) directly exposed to the plasma and in the untreated quadrants (U) are presented. 4. Conclusions Four non-thermal atmospheric plasma sources have been tested to evaluate the possibility of locally modify the surface properties of borosilicate glass cell-culture coverslips. To evaluate the surface modification of the substrate, sessile drop method and tilting plate method have been used and the results obtained have been compared. To verify the localization of plasma treatment, for the cases of Dual Gas Plasma Jet, kINPen 10 and DBD, the glass slide has been divided in four quadrants and the plasma discharge has been directed towards only one of these or generated in a restricted area. For the case of the Micropen Plasma Jet, the localization of plasma treatment has been investigated moving the plasma source along a defined pattern on the substrate. Advancing and receding WCA have been measured in different points of treated and untreated regions. With the Dual Gas Plasma Jet a great localization of plasma treatment is registered by both methods in all experimented configurations. The measurements obtained using the tilting plate method don’t show any evident correlation between the advancing and receding WCA variation and the plasma treatment time or the gap distance between source outlet and sample. The sessile drop method results instead show a decrease of the WCA of about 8° reducing the gap from 25 mm to 15 mm. While with the Dual Gas Plasma Jet a localized modification of the substrate wettability can be achieved, with the kINPen 10 in comparison only a slight modification is observed and not confined in the treated region but on all the sample surface. In the case of the DBD plasma source placing a grounded counter electrode metal layer below one of the quadrant a great increase of wettability is assured for very short treatment time only in the region directly exposed to the discharge while no significant variation is observed in the remaining quadrants without underling metal substrate. Results suggest the possibility to realize patterned modification of large surfaces using DBD sources with suitably shaped grounded counter electrodes. For the Micropen Plasma Jet case, results highlight the possible to achieve a millimetric defined hyperhydrophilic pattern on the slide without relevant change in the surrounding areas. For these results the Micropen can be regarded as a promising tool to create highly defined pattern having different characteristics from those of the pristine substrate. References [1] M.J. Shentonet al., Journal of Physics D: Applied Physics, 34 2761-2768 (2001) [2] L. Bacakova et al., Physiol. 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