Tailor-made plasma-polymerized tetravinylsilane L. Hoferek, R. Trivedi, S. Kontarova, V. Cech Institute of Materials Chemistry, Brno University of Technology Purkynova 118, CZ-612 00 Brno, Czech Republic Abstract: Plasma polymer films of tetravinylsilane were deposited on silicon wafers using an RF glow discharge at a range of RF power (10-70 W). Spectroscopic techniques revealed that physico-chemical properties of plasma polymer depend on the RF power used if the flow rate was constant. An organic/inorganic character (C/Si ratio) of films and a content of vinyl groups could be controlled by the RF power. The refractive index of films increased with power from 1.7 (10 W) to 2.1 (70 W) at a wavelength of 633 nm and the extinction coefficient rose sharply with the power 0.18 (10 W)–0.30 (70 W) at a wavelength of 250 nm. The Young’s modulus and hardness of plasma polymer could be varied from 12 GPa (10 W) to 81 GPa (70 W) and from 0.84 to 8.8 GPa, respectively. Keywords: PECVD, tetravinylsilane, thin films 1. Introduction Plasma-polymerized organosilicones constitute a class of materials with a rich and varied scientific background [1,2]. This class of materials possesses a special characteristic, which distinguishes it from other plasma polymers – the ability to vary and control the degree of its organic/inorganic character (i.e., the carbon content) and the polymer crosslinking by the appropriate choice of fabrication variables [3]. This allows one to control many physicochemical properties over wide ranges resulting in an extraordinary potential for useful applications, which are only now beginning to be tapped. Such films can find many applications as low-k dielectrics [4], gas barrier coatings [5], corrosion protection [6], or functional interlayers in polymer composites [7]. Surface properties of plasma-polymerized tetravinylsilane (pp-TVS) films were analyzed in our previous study [8]. The current work is aimed at physicochemical properties of plasma-polymerized tetravinylsilane films that can be controlled by RF power very effectively. 2. Experimental details Tetravinylsilane, Si–(CH=CH2)4 (TVS, purity 97%, Sigma Aldrich), was used as the monomer for the thin film deposition on infrared-transparent silicon wafers ((100), 0.8×10×10 mm3, ON Semiconductor). Argon gas (99.999%) was employed for the cleaning procedure before plasma polymerization, Ar-plasma pretreatment of silicon wafers, and post-deposition treatment of samples. The pp-TVS films were deposited on polished silicon wafers by PECVD employing an RF (13.56 MHz) capacitive coupling system with plan-parallel electrodes [9]. The vacuum system was evacuated to a basic pressure of 1×10-5 Pa. The substrates were pretreated with argon plasma (10 sccm, 5.0 Pa, 5 W) for 10 min to improve film adhesion. Pp-TVS films were prepared at a mass flow rate of 3.8 sccm (3.0 Pa) and powers set at 10, 20, 25, 50, and 70 W. Mass spectroscopy (Process Gas Analyser, HPR-30, Hiden) was used to analyze neutral plasma products that were pumped from the plasma reactor. A batch of six samples was deposited simultaneously using a special bottom electrode enabling loading of up to six substrates under vacuum. When the deposition process was completed, the whole apparatus was flushed with argon gas (10 sccm, 5.0 Pa); after 60 min the chamber was evacuated to a basic pressure of 1×10-5 Pa, and after a further 12 h the prepared specimens were characterized by ellipsometry and then removed to the load-lock chamber, which was flooded with air to atmospheric pressure. The specimens were conveyed from the chamber into a desiccator to avoid contamination before subsequent measurements. Six identical specimens were prepared in one deposition cycle. film thickness [11] using the Oliver-Pharr method [12]. The bulk elemental composition (Si, C, O, and H) of the thin films was studied by conventional and resonant Rutherford Backscattering Spectrometry (RBS) and Elastic Recoil Detection Analysis (ERDA) methods using a Van de Graaf generator with a linear electrostatic accelerator. The deposited films were analyzed by various spectroscopic techniques (RBS, ERDA, and FTIR) in order to compare their elemental composition and chemical structure. The atomic concentrations (Si, C, O, and H) determined by RBS and ERDA are plotted in Fig. 1 as a function of RF power used for deposition of pp-TVS film. The elemental composition of films prepared at a lower power (1020 W) was influenced by post-deposition oxidation. The films deposited at a higher power (25-70 W) exhibited an increase of carbon concentration at an expense of hydrogen concentration. The near-surface mechanical properties of the ppTVS films were investigated using a 2D TriboScope (Hysitron) attached to an NTegra Prima Scanning Probe Microscope (NT-MDT) enabling in situ topography analysis. A Berkovich tip with a radius of curvature of about 50 nm was used. The Young’s modulus and hardness of film were determined from unload-displacement curves measured at 10% of the Atomic concentration [at.%] A phase-modulated spectroscopic ellipsometer UVISEL (Jobin-Yvon) was employed to determine the film thickness and optical properties of the ppTVS films. The measurement range was 250 – 830 nm with a step of 2 nm; the angle of incidence was about 70° and the spot size (100×300) μm2; the integration time was set at 200 ms. The dispersion dependence of the dielectric function was fitted using the five-parametric Tauc-Lorentz formula, which has been derived for the parameterization of the opto-electronic response of amorphous dielectrics [10]. 100 Silicon Oxygen Carbon Hydrogen 90 80 70 60 50 40 30 20 10 0 10 W 20 W 25 W 50 W 70 W RF power [W] Figure 1. Elemental composition of pp-TVS films as a function of RF power. 8 O/Si C/Si H/C 7 Element ratio [a.u.] Infrared measurements in the wavenumber range of 400 to 4000 cm-1 were made using a Nicolet Impact 400 Fourier transform infrared (FTIR) spectrophotometer in an H2O-purged environment. Transmission spectra were obtained on films deposited on infrared-transparent silicon wafers. An absorption subtraction technique was used to remove the spectral features of Si wafer, and background correction was carried out before each measurement to avoid any contribution from the atmosphere. The spectral resolution was 2 cm-1. Approximately 256 scans were recorded to achieve a reasonable signalto-noise ratio. 3. Results and discussion 6 5 4 3 2 1 0 10 W 20 W 25 W 50 W 70 W RF power [W] Figure 2. Element ratio in pp-TVS films as a function of RF power. The organic/inorganic character (C/Si ratio) of plasma polymer varied widely, from 4.6 to 7.3 with enhanced power (Fig. 2). Infrared spectra of films deposited at different power are given in Fig. 3. The assignment of IR absorption bands was summarized in Table 1. JK M N L D A B E H I FG 0.40 2.2 70 W 50 W 25 W 20 W 10 W 10 W 2.1 20 W 0.35 0.30 50 W 70 W 4000 3500 3000 2500 2000 1500 1000 500 -1 Wavenumber [cm ] Figure 3. Infrared spectra of pp-TVS films prepared at different RF power. 2.0 0.25 0.20 1.9 0.15 1.8 Extinction coefficient 25 W Refractive index Absorbance [a.u.] C Optical properties of plasma polymer films were analyzed by spectroscopic ellipsometry in the range 250-830 nm. The refractive index was ranging from 1.7 (10 W) to 2.1 (70 W) for a wavelength of 633 nm, the extinction coefficient was 0.18 (10 W)–0.30 (70 W) for a wavelength of 250 nm (Fig. 4), and the band gap can be controlled by RF power in range 2.0 (10 W)–1.2 eV (70 W) (Fig. 5). 0.10 Wave number [cm-1] Assignment A 3650-3200 O-H stretching B 3312 C=C stretching in vinyl C 3000 - 2800 CH2, CH3 stretching D 2122 Si-H stretching E 1714 C=O stretching F 1591 C=C stretching in vinyl G 1461 CH2 scissoring H 1412 CH2 deformation in vinyl I 1255 CH2 wagging in Si-CH2-R J 1100-1000 Si-O-C, Si-O-Si stretching K 1015 =CH wagging in vinyl L 959 =CH2 wagging in vinyl M 845 Si-H bending N 732 Si-C stretching 0.05 1.7 0.00 1.6 400 600 800 400 600 800 Wavelength [nm] Figure 4. Dispersion dependences of refractive index and extinction coefficient for pp-TVS films deposited at different power. 2.2 2.0 Band gap [eV] Absorption band 1.8 1.6 1.4 1.2 1.0 0 10 20 30 40 50 60 70 RF power [W] Table 1. Assignment of IR absorption bands. Figure 5. Band gap in pp-TVS films as a function of RF power. The Young’s modulus and hardness of plasma polymer could be varied from 12 GPa (10 W) to 81 GPa (70 W) and from 0.84 to 8.8 GPa, respectively, as was determined from nanoindentation measurements (Fig. 6). 18 Young's modulus 70 16 Hardness 14 60 12 50 10 40 8 30 6 20 4 Hardness [GPa] Young's modulus [GPa] 80 2 10 10 20 30 40 50 60 70 RF power [W] Figure 6. Power dependence of mechanical properties for ppTVS films. 4. Conclusion An increased RF power (10-70 W) influenced the elemental composition and chemical structure of ppTVS films, where C/Si ratio rose (4.6-7.3), and a content of vinyl groups decreased. A higher crosslinking of plasma-polymer network with enhanced power influenced optical and mechanical properties of pp-TVS films. The films deposited at a lower power (10-20 W) were strongly influenced by postdeposition oxidation resulted in a modification of optical properties. The RF power can be characterized as an effective tool for tailoring of plasma polymer films according to their applications. Acknowledgements: This work was supported in part by the Academy of Sciences of the Czech Republic, grant no. KAN101120701, the Czech Ministry of Education, grant no. ME09061, and the Czech Science Foundation, grant no. P106/11/0738. References [1] A.M. Wrobel, M.R. Wertheimer, in: R. d'Agostino (Ed.), Plasma Deposition, Treatment, and Etching of Polymers, Academic Press, New York, 1990, p. 163. [2] Y. Segui, in: R. d'Agostino, P. Favia, F. Fracassi (Eds.), Proceedings of NATO ASI Plasma Processing of Polymers, Acquafredda di Maratea, Kluwer Academic Publ., 1997, p. 305. [3] V. Cech, in: S. Zhang (Ed.), Nanostructured Thin Films and Coatings, Volume 1, CRC Press, New York, 2010, p. 481. [4] A.M. Coclite, A. Milella, F. Palumbo, F. Fracassi, R. d’Agostino, Plasma Process. Polym. 6 (2009) 512. [5] A. Francescangeli, F. Palumbo, R. d’Agostino, C. 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