Effects of the diluting mixture and of the temperature on the light hydrocarbons treatment using a DBD reactor Olivier Aubry and Jean-Marie Cormier GREMI, Polytech'Orléans, CNRS - Université d'Orléans (UMR6606), Orléans (France) Corresponding author: [email protected] Abstract: The conversion of light hydrocarbons in low concentrations by using a Non-Thermal Plasma (NTP) reactor in air at atmospheric pressure is studied in this paper. In previous studies, we have shown that a heating highly promotes the conversion rate of C2H6 or C3H8, in dry air or in wet air, with a simultaneous decrease of the energy densities. Thus, a decrease of the total energy cost to convert the pollutant is obtained. In this work, a Dielectric Barrier Discharge (DBD) reactor is used and is settled in a furnace which allows a heating from 300K to 600K. The aim of this paper is to present experimental results on the ethane treatment in various inlet mixtures conditions. The effects of the added %O2 and the influence of the humidity in the inlet gas on the ethane conversion rates and the main produced species are studied. The efficiency of the conversion highly depends on the energy density injected in the plasma. The added %O2 and the water vapor have important effects on the produced species. Keywords: Non-thermal plasma, VOC, heating, ethane conversion 1. Introduction 2. Experimental set-up The VOCs' treatment by non-thermal plasmas at atmospheric pressure is extensively studied many years ago. Several NTP reactors types can be used (coronas, Dielectric Barrier Discharges…). The plasma processes can be also coupled to others technologies (catalysts, photocatalysts). Moreover, the treatments of the VOC's can be realized in various inlet mixtures (in N2, in air) [1-7]. To improve the information about the DBD process, the conversion of ethane in various inlet mixtures conditions is studied. The effects of several parameters on C2H6 treatment have been studied as the amounts of O2 (from 0 to 20%) in N2+C2H6 mixtures and the humidity in the mixtures. These experiments have been performed at 300K and 600K to observe the influence of the temperature. This latter has been already presented for the pollutants treatment in air mixtures [7-9]. An increase of the temperature all around the DBD reactor leads to a high decreasing of the injected power with a propane conversion rate close to 100% from 12W to 5W between 300K and 800K, respectively. Thus, it is possible to highly decrease the energetic cost. The experimental wire to cylinder type plasma reactor used in this work has been already described [7-9]. To study th effects of the heating, the DBD reactor is settled in an oven (300 ≤ T(K) ≤ 600). The inlet mixtures injected in the DBD are C2H6 (about 1050 ppmv) in N2 or in N2+%O2 (from 1 to 20%). The flow rates of C2H6, N2 and O2 are adjusted by using mass flow controllers (Brooks 5850TR). The total flow rate, Q, is maintained at 1 NL.min-1. To observe the effects of the water vapour (wet inlet gas conditions), N2 is injected in a water tank. The outlet tank wet gas is added to C2H6 and O2 at the inlet of the DBD reactor. The Energy density (Ed) injected in the plasma reactor is expressed from Ed=(Ep.f)/Q where, Ep is the discharge pulse energy, f is the pulse repetition rate. In this work, to vary Ed, the pulse repetition rate is varied from 15 to 200 Hz. Chemical analyses are performed on Fourier Transform Infra Red (FTIR, Nicolet Magna-IR 550 series II); C2H6, CO2, CO, C2H2 and CH4 are quantified. By-products such as formaldehyde, acetaldehyde, formic acid can been also detected. NOx can be also detected and quantified. 3. Results 3.1. O2 effects on the propane conversion a) In dry inlet mixtures, T = 300K In figure 1, the C2H6 conversion rates are displayed as functions of the energy density (Ed) and the added %O2 in the inlet mixture. %O2 varies from 0% (C2H6+pure N2) to 20% (C2H6 + air). 100 0% O2 90 1% O2 conversion rate (%) 80 5% O2 70 10% O2 60 15% O2 20% O2 50 For each studied mixture, one can note that the conversion rate increases when Ed rises too. In comparison to the dry conditions, higher conversion rates are obtained for all the energy densities: a conversion rate of 90% can be obtained for Ed > 950 J.L-1 when %O2 is upper than 5% in the inlet mixture. In the wet N2 (0% O2) mixture, the conversion rate highly increases compared to the dry N2 one. C2H6 conversion rates in wet N2 correspond to the conversion rate ones when ethane is diluted in dry N2+1%O2 or in dry N2+5% O2 mixtures (fig. 3). 90 40 80 30 70 10 0 0 200 400 600 Ed (J.L-1) 800 1000 1200 Figure 1. Ethane conversion rate vs. Ed in dry gas (T=300K). conversion rate (%) 20 60 50 40 30 1% O2 5% O2 20 0% O2 + H2O 10 A rise of Ed leads to an increase of the conversion rate is observed for each inlet mixture condition. The conversion rates also highly depend on the inlet %O2 when Ed increases. For Ed ≥ 750 J.L-1, low %O2 lead to lower conversion rates. A conversion rate close to 90% can be obtained when ethane is treated in 20%O2 + N2. On the other hand, if C2H6 is treated in pure N2, the conversion rate is divided by 2 for the highest Ed. We can observe that for low %O2 (1 or 5%) the conversion rate is about the same for Ed<750 J.L-1. 0 0 200 400 600 Ed (J.L-1) 800 1000 1200 Figure 3. Ethane conversion rates in wet N2 gas compared to dry N2+1%O2 or dry N2+5% O2 gas (T= 300K). 3.2. Influence of the temperature The effects of the temperature on the conversion rate have been shown for the ethane and propane treatments in air [7-9]. A rise of the temperature (600K) implies a decrease of the necessary Ed to obtain a high conversion rate (fig. 4). 100 90 80 70 conversion rate (%) b) In wet inlet mixtures, T = 300K In previous papers [7], the effects of the humidity in air have been studied for the ethane and propane conversions. In figure 2, we report the ethane conversion rate as a function of the energy density for various %O2 in the inlet gas. 60 50 40 20 10 90 80 80 conversion rate (%) 90 conversion rate (%) 100 60 50 0% O2 + H2O 40 0% O2 1% O2 5% O2 10% O2 15% O2 20% O2 0 100 70 a 30 70 60 50 40 0% O2 + H2O b 1% O2 + H2O 1% O2 + H2O 30 30 5% O2 + H2O 20 15% O2 + H2O 20 10% O2 + H2O 10 20% O2 + H2O 15% O2 + H2O 10 0 20% O2 + H2O 0 0 0 200 400 600 Ed (J.L-1) 800 1000 1200 Figure 2. Ethane conversion rate vs. Ed in wet gas (T=300K). 200 400 600 Ed (J.L-1) 800 1000 1200 Figure 4. Conversion rates vs. Ed a) in dry gas; b) in wet gas (T=600K). 1400 0% O2 1200 4 CO (ppm) 0 900 0% O2 800 1% O2 0% O2 + H2O 1% O2 + H2O 5% O2 + H2O 10% O2 + H2O 15% O2 + H2O 20% O2 + H2O c 5% O2 700 10% O2 600 15% O2 500 d 20% O2 400 300 200 100 0 200 400 600 Ed (J.L-1) 800 1000 1200 0 200 400 600 800 Ed (J.L-1) 1000 1200 Figure 6. CO and CO2 concentrations vs. Ed (T=300K) in dry gas (a and c) and in wet gas (b and d). In the figures 7 are reported the concentrations of CO and CO2 as functions of Ed at 600K and for various %O2 added to the inlet mixture. 2000 b. 10% O2 + H2O 300K CO (ppm) Absorbance (a.u.) 20% O2 + H2O 1000 1400 0% O2 1% O2 5% O2 10% O2 1200 15% O2 20% O2 a 1600 c. 10% O2 600K 15% O2 + H2O 200 0 4 b 400 1800 0 10% O2 + H2O 600 a. 10% O2 300K 2 5% O2 + H2O 10% O2 20% O2 2 4 1% O2 + H2O 5% O2 15% O2 800 0 3.3. Produced species In O2+N2 mixtures, the main carbon produced species are CO and CO2 at 300K or 600K. Others oxygenated carbon species can be also detected in function of Ed, temperature or %O2. For example, CH3CHO can be detected (fig. 5). 0% O2 + H2O a 1% O2 1000 CO2 (ppm) In the figure 4a, we observe that an increase of the added %O2 in the dry inlet gas leads to a rise of the conversion rate at a given Ed. A conversion rate higher than 90% is obtained from about 300 J.L-1 when O2 is injected in the inlet mixture. In the dry pure N2 mixture, an increase of the temperature leads to a high rise of the conversion rate, multiplied by 2, in comparison to the C2H6 conversion at 300K.In the wet inlet gas (fig. 4b), the conversion rate is increased too in comparison to the results obtained at 300K in the dry gas mixtures (fig. 4a). At 600K, the conversion rate is weakly increased when O2 is added to the inlet mixtures and highly increased in N2 gas without O2. b 0% O2 + H2O 1% O2 + H2O 5% O2 + H2O 10% O2 + H2O 15% O2 + H2O 20% O2 + H2O 1000 800 2 600 0 4 d. 10% O2 + H2O 600K 400 2 200 0 0 1300 1200 1100 1000 Wavenumber (cm-1) 900 800 2500 0% O2 1% O2 5% O2 10% O2 15% O2 20% O2 Figure 5. FTIR spectra (Ed=750 J.L-1). 2000 1500 CO2 (ppm) The concentrations of CO and CO2, [CO] and [CO2] respectively, at 300K in the dry gas or in the wet gas are displayed in figures 6. [CO] and [CO2] increase when Ed increases whatever added %O2. For Ed < 800 J.L-1, the concentrations of CO are about at the same level from dry or wet N2+O2 inlet mixtures. For Ed > 800 J.L-1, the humidity in the inlet mixtures implies differences on [CO]. In the wet mixtures, [CO] are lower than in the dry gas. When C2H6 is treated in pure N2, CO is not detected. In wet N2, CO is detected, mainly for Ed upper than 600 J.L-1. In wet or dry N2, CO2 is not detected. In the O2+N2 mixtures, CO2 is promoted when Ed increases. The concentrations of CO2 are higher in the wet conditions than in the dry ones whatever the added %O2 in all the studied Ed range. c d 0% O2 + H2O 1% O2 + H2O 5% O2 + H2O 10% O2 + H2O 15% O2 + H2O 20% O2 + H2O 1000 500 0 0 200 400 600 800 Ed (J.L-1) 1000 1200 0 200 400 600 800 Ed (J.L-1) 1000 1200 Figure 7. CO and CO2 concentrations vs. Ed (T=600K) in dry gas (a and c) and in wet gas (b and d). We can note that the CO concentration profiles are not similar to ones obtained at 300K. Indeed, when Ed increases, the concentration of CO increases until a maximum, [CO]max, then decreases. [CO]max is achieved at about 300 J.L-1 in the dry gas or in the wet gas for all the %O2 range. In the dry inlet gas, [CO]max is about at the same value (1200 ppm). In the wet inlet gas, [CO]max increases in comparison to the results obtained from the dry gas. The added 1.2 1 carbon balance 0.8 0.6 0% O2 1% O2 10% O2 20% O2 0% O2 + H2O 1% O2 + H2O 10% O2 + H2O 20% O2 + H2O 0.4 0.2 0 0 200 400 600 Ed (J.L-1) 800 1000 1200 Figure 8. Carbon balances as functions of Ed (T=300K). At 300K, when O2 is injected in the inlet mixtures (from 1% to 20%), the carbon balance is completed with only CO and CO2 for Ed ≥ 200 J.L-1. When the balance carbon is not completed, species as CH2OH, CH3CHO can be produced (fig.4). Nevertheless, these species are not the main carbon products. In N2 without O2, CO and CO2 are minority produced species. One of the main produced species is CH4 (fig. 9).The CH4 selectivity is expressed by: S CH 4 (%) = [CH 4 ] × 100 2. ([C 2 H 6 ] i - [C 2 H 6 ] f ) (1) CH4 is mainly produced when the temperature increases and in the wet inlet gas. CH4 is not detected for the inlet gas without O2. 100 0% O2 300 K 90 0%O2 + H2O 300 K selectivty CH4 (%) %O2 effects on [CO] are mainly observed for the decrease of the CO concentration when Ed rises. An increase of the inlet %O2 leads to a lower [CO] decrease. The CO2 concentrations highly depend on the energy density injected in the plasma. For the highest Ed, the injected carbon is almost entirely converted to CO2. An increase of the inlet %O2 leads to an increase of [CO2], which corresponding to the decreasing of CO in the same time. In the wet gas, [CO2] is increased in comparison to the results obtained in the dry gas at given Ed and %O2. One can note that a very low concentration of CO2 appears in wet N2 without O2. From these results, it appears that others carbon species than CO and CO2 are produced when ethane is treated at low Ed. This is well established from the figure 8 where the carbon balances, Cf/Ci, are displayed. Cf=[CO]+[CO2]+2×[C2H6]f and Ci=2×[C2H6]i with the concentrations of CO, CO2, non-consumed C2H6 and inlet C2H6, respectively. 80 0% O2 600K 70 0% O2 + H2O 600K 60 50 40 30 20 10 0 0 200 400 600 Ed (J.L-1) 800 1000 1200 Figure 9. CH4 selectivity vs. Ed. Conclusion The efficiency of the VOCs' treatment by using a DBD can be improved by adjusting the added %O2 and the humidity in the inlet mixture. The heating all around the DBD reactor is also an important parameter to increase the conversion rate and modify the concentrations of the produced species. The Oatoms produced from the O2 decomposition in the plasma seem to be promoted when the inlet %O2 increases: a rise of the conversion rates can be observed for high Ed (>1000 J.L-1) in the dry gases and 800 J.L-1 in the wet gas mixtures. An increase of the humidity in the inlet gas leads to a rise of the conversion rate whatever %O2 in N2. This could be due to a rise of OH and O-atoms amounts from the H2O decomposition in the plasma. To heat leads to a promotion of the C2H6 decomposition chemical kinetics. The main produced species are CO and CO2. The effects of the added %O2 in the inlet gas on [CO] and [CO2] highly depend on the temperature and the moisture conditions. In all the studied cases CO2 become the main produced species for the highest Ed. References [1] T. Oda, A. Kumada K. Tanaka K, T. Takahashi, S. Masuda. J. Electrostat 35, 93, 1995. [2] S.L. Hill, H.H., Kim, S. Futamura, J.C. Whitehead. Proc.28th ICPIG, papers on CD Rom, 2007. [3] J. Jarrige, P. Vervisch. J Appl Phys 99:113303, 2006. [4] O. Guaitella, F. Thevenet, E. Puzenat, C. Guillard A. Rousseau. Appl Catal B-Environ 80, 296, 2008. [5] N. Moreau, S. Pasquiers, N. Blin-Simiand, L. Magne, F. Jorand, C. Postel, J-R. Vacher. J. Phys. D: Appl. Phys., 43, AN:285201, 2010. [6] L. Rosocha, Y. Kim, G.K. Anderson. IEEE Trans.Plasma Science, 34, 2526, 2006. [7] O. Aubry, J.-M. Cormier. Plasma Chem. Plasma Process. 29(1), 13, 2009. [8] O. Aubry, V. 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